JLG 40Ic 45Ic Parts Manual (3120853) – PDF Download (Eng)

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JLG 40Ic 45Ic Parts Manual (3120853) – PDF Download

TABLE OF CONTENTS:

JLG 40Ic 45Ic Parts Manual (3120853) – PDF Download

SECTION 1 - FRAME...................................................................  7
	FIGURE 1-1. FRAME AND STEERING INSTALLATIONS....................................  8
	FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS.................................. 12
	FIGURE 1-3. DRIVE HUB ASSEMBLY.................................................. 16
	FIGURE 1-4. DRIVE MOTOR ASSEMBLY................................................ 18
	FIGURE 1-5. DRIVE BRAKE ASSEMBLY................................................ 20
	FIGURE 1-6. VALVES, BATTERY AND TILT INDICATOR INSTALLATIONS (FRAME MOUNTED).... 22
	FIGURE 1-7. ACCESSORY VALVE ASSEMBLY............................................ 26
	FIGURE 1-8. VANGUARD GAS ENGINE INSTALLATIONS................................... 28
	FIGURE 1-9. DUAL FUEL INSTALLATION (OPTION FOR VANGUARD GAS MACHINES)........... 34
	FIGURE 1-10. YANMAR DIESEL ENGINE INSTALLATION.................................. 36
	FIGURE 1-11. PISTON PUMP ASSEMBLY............................................... 40
	FIGURE 1-12. GEAR PUMP ASSEMBLY................................................. 42
	FIGURE 1-13. TANK INSTALLATIONS................................................. 44
	FIGURE 1-14. FRAME COVERS INSTALLATIONS......................................... 46
SECTION 2 - TURNTABLE............................................................... 49
	FIGURE 2-1. TURNTABLE MOUNTED COMPONENTS INSTALLATION........................... 50
	FIGURE 2-2. CONTROL VALVE ASSEMBLY.............................................. 54
	FIGURE 2-3. SWING DRIVE AND TURNTABLE BEARING INSTALLATIONS..................... 56
	FIGURE 2-4. SWING MOTOR ASSEMBLY................................................ 58
	FIGURE 2-5. SWING BEARING ASSEMBLY.............................................. 60
	FIGURE 2-6. GROUND CONTROL COMPONENTS INSTALLATION.............................. 62
	FIGURE 2-7. TURNTABLE AND HOODS INSTALLATIONS................................... 66
SECTION 3 - BOOM.................................................................... 69
	FIGURE 3-1. BOOM AND LIMIT SWITCHES INSTALLATIONS............................... 70
	FIGURE 3-2. MAIN BOOM COMPONENTS ASSEMBLY....................................... 74
SECTION 4 - PLATFORMS............................................................... 77
	FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION.................................... 78
	FIGURE 4-2. ROTATOR MOTOR/PUMP/TANK ASSEMBLY.................................... 82
	FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY........................................... 84
	FIGURE 4-4. CONTROLLER ASSEMBLY - DRIVE/STEER................................... 88
SECTION 5 - CYLINDER................................................................ 91
	FIGURE 5-1. UPPER LIFT CYLINDER ASSEMBLIES...................................... 92
	FIGURE 5-2. MID LIFT CYLINDER ASSEMBLIES........................................ 94
	FIGURE 5-3. LOWER LIFT CYLINDER ASSEMBLIES...................................... 98
	FIGURE 5-4. MASTER CYLINDER ASSEMBLY............................................102
	FIGURE 5-5. PLATFORM ROTATOR CYLINDER ASSEMBLY..................................104
	FIGURE 5-6. SLAVE (PLATFORM LEVEL) CYLINDER ASSEMBLY............................106
	FIGURE 5-7. STEER CYLINDER ASSEMBLY.............................................108
	FIGURE 5-8. TELESCOPE CYLINDER ASSEMBLIES.......................................110
	FIGURE 5-9. OPTIONAL CYLINDER BELLOWS INSTALLATION..............................112
SECTION 6 - HYDRAULIC...............................................................115
	FIGURE 6-1. HYDRAULIC DIAGRAM...................................................116
	FIGURE 6-2. HYDRAULIC DIAGRAM - MANUAL ASCENT (DUTCH AND GERMAN SPEC)...........122
	FIGURE 6-3. HYDRAULIC DIAGRAM LIST..............................................124
SECTION 7 - ELECTRICAL..............................................................125
	FIGURE 7-1. ELECTRICAL DIAGRAMS AND DIAGRAM LIST................................126
	FIGURE 7-2. ELECTRICAL DIAGRAM - STANDARD (SHEET 1 OF 4)........................128
	FIGURE 7-3. HARNESS INSTALLATIONS...............................................132
SECTION 8 - DECALS..................................................................139
	FIGURE 8-1. DECALS INSTALLATION.................................................140
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK.........................................143
	FIGURE 9-1. MODELS 40IC/45IC LIFTS STANDARD PARTS...............................144
	FIGURE 9-2. MODELS 40IC/45IC LIFTS VARIABLE PARTS...............................148
SECTION 10 - SPECIAL OPTIONS........................................................149
	FIGURE 10-1. SPECIAL OPTIONS LIST...............................................150
PART NUMBER INDEX...................................................................151

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 PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]