JLG 40Ic 45Ic Service & Maintenance Manual (3120852) PDF- Download En

Description

JLG 40Ic 45Ic Service & Maintenance Manual (3120852) PDF- Download En

TABLE OF CONTENTS:

JLG 40Ic 45Ic Service & Maintenance Manual (3120852) PDF- Download En

SUBJECT – SECTION, PARAGRAPH
FOREWORD
TABLE OF CONTENTS
LIST OF ILLUSTRATIONS
LIST OF TABLES
SECTION 1 – SPECIFICATIONS
General
Servicing and Maintenance Guidelines
Lubrication Information
Cylinders – Theory of Operation
Valves – Theory of Operation
Wear Pads
Boom Maintenance
Cylinder Checking Procedures
Cylinder Repair
Cylinder Removal and Installation
Tilt Indicator Switch Leveling Procedures
Boom Limit Switches
Pressure Setting Procedures
Swing Bearing
Drive Torque Hub
Drive Brake – Mico
Mid And Lower Lift Bleeding Procedure
Boom Synchronizing Procedure
Free Wheeling Procedure
Control Card Setup Procedures
Check The Operation Of The Unit
Electrical Circuits •
Footswitch Adjustment
Dual Fuel System
Throttle Checks And Adjustments
Preventive Maintenance and Inspection Schedule •
SECTION 3 – TROUBLESHOOTING
3-1 General •
3-2 Troubleshooting Information
3-3 Hydraulic Circuit Checks
1-6
Torque Chart
Lubrication Chart
Serial Number Locations
Location and Thickness Of Wear Pads
Location Of Components – Platform Support
Location Of Components – Slave Leveling Cylinder
Location Of Components – Removal Of Base Boom
Location Of Components – AFT End Fly Boom Wear Pads Adjustments
Location Of Components – Removal Of Telescope Cylinder
Location Of Components – Front Base Boom Wear Pads Adjustments
Boom Prop Configurations
Removal Of Cylinder Retainer
Removal Of Set Screws
Removal Of Seals and O-Rings
Removal Of Piston Seals
Rod Seal Installation
Wiper Seal Installation
Poly-Pak Piston Seal Installation
“O”-Ring Installation
Wiper Seal Installation
Steer Cylinder Piston Installation
Retaining Ring On Telescope Cylinder Barrel
Lift Cylinder Assembly
Upper Boom Lift Cylinder Removal
Mid Boom Lift Cylinder Removal
Lower Boom Lift Cylinder Removal
Upper Boom Telescope Cylinder Removal
Tilt Switch
Swing Bearing Bolt Feeler Gauge Check
Pressure Setting Procedures
Swing Bearing Tolerance Boom Placement
Swing Bearing Tolerance Boom Measuring Point
Swing Bearing Bolt Torquing Sequence
Drive Torque Hub Assembly
Drive Brake Assembly (Mice)
Port “P” Location on Mid Lift Cylinder
Synchronizing Valve
Upright Leveling
Brake Release
Control Box Layout
Throttle Electrical Circuit
Drive System Control Circuit With Horsepower Control
Horsepower Control Module Compared To Engine RPM
Anti-Restart Electrical Circuit
Gas/LP Select Electrical Circuit
Addeo Adjustments
Cartridge Location
Hydraulic Schematic
Electrical Schematic
– JLGLltt-
JLG Lift
PAGE NO
JLG Lift TABLE OF CONTENTS
TABLE NO
LIST OF TABLES
TITLE
1-1 Hydraulic Oil
1-2 Lubrication Specifications
1-3 40ic Cylinder Specifications
1-4 45ic Cylinder Specifications
1-5 Major Component Weights
1-6 Critical Stability Weights
2-1 Cylinder Piston Nut Torque Specifications
2-2 Holding Valve Torque Specifications
2-3 Preventive Maintenance and Inspection Schedule
3-1 Platform Assembly Troubleshooting
3-2 Boom Assembly Troubleshooting
3-3 Turntabl e Assembly Troubleshooting
3-4 Chassis Troubleshooting
3-5 Hydraulic System Troubleshooting
3-6 Electrical System Troubleshooting
–

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M