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JLG E600 E600J E600JP M600 M600J M600JP Illustrated Parts Manual - 3121712 Rev L
JLG E600 E600J E600JP M600 M600J M600JP Illustrated Parts Manual - 3121712 Rev L - Image 2
JLG E600 E600J E600JP M600 M600J M600JP Illustrated Parts Manual - 3121712 Rev L - Image 3

JLG E600 E600J E600JP M600 M600J M600JP Illustrated Parts Manual – 3121712 Rev L

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Complete 672-page illustrated parts manual for JLG E600, E600J, E600JP, M600, M600J and M600JP boom lifts. Document 3121712 Rev L with exploded views, part numbers, quantities and descriptions for every major assembly.

SKU: JLG-3121712-REVL-HD Category: Tags: , , , Vendor: FactoryFloorPDFs
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Description

The JLG E600 E600J E600JP M600 M600J M600JP Illustrated Parts Manual – 3121712 Rev L is the full parts reference for six JLG telescopic boom lift models. This 672-page parts catalog covers every major assembly on the machine with exploded illustrations, item numbers, part numbers, quantities, and descriptions. Whether you are ordering a replacement hydraulic cartridge, tracking down a specific fastener, or rebuilding an entire boom section, this JLG E600 E600J E600JP M600 M600J M600JP Illustrated Parts Manual gives you the exact part numbers you need.

File Details

  • Manual type: Illustrated Parts Manual
  • Brand: JLG
  • Models covered: E600, E600J, E600JP, M600, M600J, M600JP
  • Document number: 3121712
  • Revision: Rev L
  • Language: English
  • Page count: 672 pages
  • File format: PDF

IMAGES PREVIEW

JLG E600 E600J E600JP M600 M600J M600JP Illustrated Parts Manual - 3121712 Rev L — PDF page 14 preview
JLG E600 E600J E600JP M600 M600J M600JP Illustrated Parts Manual - 3121712 Rev L — PDF page 92 preview
JLG E600 E600J E600JP M600 M600J M600JP Illustrated Parts Manual - 3121712 Rev L — PDF page 448 preview

Chapters Covered

  • Section 1 – Frame: axle installations (fixed, oscillating, with and without tow package), steer installations (2WD/2WS and 4WD/2WS), hub assemblies (RH and LH), axle lockout valve, drive valve (4WD only), wheel drive installations, tires and wheels, drive motor assembly, drive hub assembly, AC drive electrical plate, drive module plate, frame shields, tow package installations
  • Section 2 – Turntable: valve installations, main control valve assembly, swing drive and swing motor, turntable bearing, stop and lube, turntable lock, drive orientation, hydraulic tank and pump/motor, fuel tank and module, pump assembly, electricity motor, Delta-Q battery charger installations, battery box installations (standard, AGM, UL), ground control panels, ground control electrical system, motor controls, limit switch, alarm, strobe light, inverter, beacon lights (blue and red), hoods, noise reduction
  • Section 3 – Engine: motor and generator installation (standard and AGM batteries), Kubota engine assembly, Kubota engine components (M600/M600J/M600JP only)
  • Section 4 – Boom: boom installations for all variants, main boom assemblies, power track assemblies, rotator assemblies including platform rotate and side swing rotate, platform support installations, rotator valve installations and assemblies, boom limit switch installations
  • Section 5 – Platform: platform assemblies in 30in x 4ft, 30in x 6ft, 36in x 6ft, 36in x 8ft, 30in x 3ft, 3F x 6ft tri-entry, drop bar and swing gate configurations, platform components and fall arrest, 2WD and 4WD console box installations and assemblies, controller assemblies (drive/steer and lift/swing), footswitch, motor controls, jib rotate switch, tray assembly, soft touch installations, SkyEye, SkyGuard system and bar installations, cross rail, SkyGlazier, SkyLine, fall arrest installations
  • Section 6 – Cylinders: axle lockout cylinder, level (platform slave) cylinder, lift cylinder – jib, lift cylinder – main, master cylinder, steer cylinder, telescope cylinder (all variants and serial number ranges)
  • Section 7 – Hydraulic: 4WD hydraulic diagram, oscillating axle hydraulic diagrams (all specs and CE specs), standard hydraulic diagrams for E600/M600, E600J/M600J and E600JP/M600JP, hydraulic diagram list
  • Section 8 – Electrical: electrical diagram list, AC box at platform installations, battery box cable assemblies, battery charger assembly, beacon light harnesses, boom transport harness, breaker box kits, cables and clamps installations, charger connect harness, charger cord plug installations, drive cable kits, generator harness, ground control harness, interface harness, inverter harnesses, LED remote harness, limit switch cable, lower boom cable, lower valve harness, platform console harnesses, receptacle box kits, SkyEye harnesses, SkyGuard harnesses, SkyLine harness, steering sensor harness, traction harness, traction to turntable harness, turntable harness, upper boom cables, upper valve harness
  • Section 9 – Decals: decal installations for ANSI/ANSI Export, Australian and CE, Brazil, Chinese/English, CSA, Japanese, Korean, Latin American specs, options decals, tow bar decals
  • Section 10 – Recommended Service Parts Stock: emergency repair parts list for servicing one machine
  • Section 11 – Special Options: airline installations, alert beacon kits, boom hose kits, boom wipers, ClearSky telematics, cold weather package, cylinder bellows, electrical connector kits, filter kits, platform entry kits, platform mesh, padding, rail extensions, SkyGuard add-on kits, SkySense, strobe lights, tools for service, weld leads, white noise alarms
  • Part Number Index: complete numerical listing of all part numbers with corresponding page numbers

This JLG parts manual breaks down every serviceable component across the E600, E600J, E600JP, M600, M600J, and M600JP models into fully exploded views. Each figure pairs a line drawing with a corresponding parts list, so you can identify exactly which part number belongs to which position in the assembly. The manual spans the entire machine – from the axle and steer assemblies on the frame, through the turntable hydraulics and swing drive, into the Kubota engine compartment on M600 models, along the boom and rotator, and out to the platform console and fall arrest hardware. Hydraulic and electrical diagrams are included to support component identification and system-level troubleshooting.

Complete PDF Bookmark Tree

Complete Bookmarks

The complete bookmarks in the “JLG E600 E600J E600JP M600 M600J M600JP Illustrated Parts Manual – 3121712 Rev L” are as follows:

SECTION 1 – FRAMEp. 13
FIGURE 1-1. AXLE INSTALLATION – FIXED (2WD)p. 14
FIGURE 1-2. AXLE INSTALLATION – FIXED (4WD)p. 16
FIGURE 1-3. AXLE INSTALLATION – OSCILLATING WITHOUT TOW PACKAGE (2WD)p. 18
FIGURE 1-4. AXLE INSTALLATION – OSCILLATING WITHOUT TOW PACKAGE (2WD) (CE SPECS)p. 20
FIGURE 1-5. AXLE INSTALLATION – OSCILLATING WITH TOW PACKAGE (2WD)p. 22
FIGURE 1-6. AXLE INSTALLATION – OSCILLATING WITH TOW PACKAGE (2WD) (CE SPECS)p. 24
FIGURE 1-7. AXLE INSTALLATION – OSCILLATING (4WD)p. 26
FIGURE 1-8. AXLE INSTALLATION – OSCILLATING (4WD) (CE SPECS)p. 28
FIGURE 1-9. STEER INSTALLATION – WITHOUT TOW PACKAGE (2WD/2WS)p. 30
FIGURE 1-10. STEER INSTALLATION – WITH TOW PACKAGE (2WD/2WS)p. 32
FIGURE 1-11. STEER INSTALLATION – (4WD/2WS) (E600/E600J & M600/M600J)p. 34
FIGURE 1-12. STEER INSTALLATION – (4WD/2WS) (E600JP/M600JP)p. 38
FIGURE 1-13. HUB ASSEMBLY – RHp. 42
FIGURE 1-14. HUB ASSEMBLY – LHp. 44
FIGURE 1-15. AXLE LOCKOUT VALVE ASSEMBLYp. 46
FIGURE 1-16. DRIVE VALVE ASSEMBLY (4WD ONLY)p. 48
FIGURE 1-17. WHEEL DRIVE INSTALLATION (NON UL SPECS)p. 50
FIGURE 1-18. WHEEL DRIVE INSTALLATION (UL SPECS)p. 52
FIGURE 1-19. TIRE AND WHEEL INSTALLATION – 36/14LL X 22.5 PNEUMATIC NON-MARKINGp. 56
FIGURE 1-20. TIRE AND WHEEL INSTALLATION – 36/14LL X 22.5 FOAM-FILLED NON-MARKINGp. 58
FIGURE 1-21. DRIVE MOTOR ASSEMBLYp. 60
FIGURE 1-22. DRIVE HUB ASSEMBLY (REAR)p. 62
FIGURE 1-23. DRIVE MOTOR ASSEMBLY (4WD FRONT) (SN 0300218866 through 0300257363)p. 66
FIGURE 1-24. DRIVE MOTOR ASSEMBLY (4WD FRONT) (SN 0300257364 to Present)p. 68
FIGURE 1-25. AC DRIVE ELECTRICAL PLATE ASSEMBLY (NON UL SPECS)p. 70
FIGURE 1-26. AC DRIVE ELECTRICAL PLATE ASSEMBLY (UL SPECS)p. 72
FIGURE 1-27. DRIVE MODULE PLATE ASSEMBLYp. 74
FIGURE 1-28. FRAME SHIELDS INSTALLATIONp. 76
FIGURE 1-29. TOW PACKAGE INSTALLATION WITHOUT NATO EYEp. 78
FIGURE 1-30. TOW PACKAGE INSTALLATION WITH NATO EYEp. 80
SECTION 2 – TURNTABLEp. 83
FIGURE 2-1. VALVE INSTALLATION – WITHOUT LSS OR WITH 4 CELL LSS (E600/E600J/M600/M600J)p. 84
FIGURE 2-2. VALVE INSTALLATION – WITH 1 CELL LSS (E600/E600J/M600/M600J)p. 86
FIGURE 2-3. VALVE INSTALLATION – WITHOUT LSS OR WITH 4 CELL LSS (E600JP/M600JP)p. 88
FIGURE 2-4. VALVE INSTALLATION – WITH 1 CELL LSS (E600JP/M600JP)p. 90
FIGURE 2-5. MAIN CONTROL VALVE ASSEMBLYp. 92
FIGURE 2-6. SWING DRIVE INSTALLATIONp. 96
FIGURE 2-7. SWING MOTOR ASSEMBLYp. 98
FIGURE 2-8. TURNTABLE BEARING, STOP AND LUBE INSTALLATIONp. 102
FIGURE 2-9. TURNTABLE LOCK INSTALLATIONp. 104
FIGURE 2-10. DRIVE ORIENTATION INSTALLATIONp. 106
FIGURE 2-11. HYDRAULIC TANK AND PUMP/MOTOR INSTALLATIONp. 108
FIGURE 2-12. HYDRAULIC TANK AND PUMP/MOTOR INSTALLATION (UL SPECS)p. 110
FIGURE 2-13. FUEL TANK AND MODULE INSTALLATION (M600/M600J/M600JP ONLY)p. 112
FIGURE 2-14. FUEL TANK AND MODULE INSTALLATION – WITH AGM BATTERY (M600/M600J/M600JP ONLY)p. 114
FIGURE 2-15. PUMP ASSEMBLYp. 116
FIGURE 2-16. ELECTRICITY MOTOR ASSEMBLYp. 118
FIGURE 2-17. DELTA-Q BATTERY CHARGER INSTALLATION – 110V/60HZ (ANSI SPECS)p. 120
FIGURE 2-18. DELTA-Q BATTERY CHARGER INSTALLATION – 120-240V/50-60HZ (ANSI AND ANSI EXPORT SPECS)p. 122
FIGURE 2-19. DELTA-Q BATTERY CHARGER INSTALLATION – 250V/50HZ (ANSI EXPORT AND AUSTRALIAN SPECS)p. 124
FIGURE 2-20. DELTA-Q BATTERY CHARGER INSTALLATION – 120-240V/50-60HZ (CE SPECS)p. 126
FIGURE 2-21. DELTA-Q BATTERY CHARGER INSTALLATION – 100V/50-60HZ (JAPANESE SPECS)p. 128
FIGURE 2-22. DELTA-Q BATTERY CHARGER INSTALLATION – 120-230V/45-65HZ (48 VOLT) (ALL SPECS)p. 130
FIGURE 2-23. BATTERY BOX INSTALLATION – STANDARD BATTERIESp. 132
FIGURE 2-24. BATTERY BOX INSTALLATION – AGM BATTERIESp. 134
FIGURE 2-25. BATTERY BOX INSTALLATION (UL SPECS)p. 136
FIGURE 2-26. GROUND CONTROL PANEL INSTALLATION (E600/M600)p. 138
FIGURE 2-27. GROUND CONTROL PANEL INSTALLATION (E600J/M600J)p. 140
FIGURE 2-28. GROUND CONTROL PANEL INSTALLATION (E600JP/M600JP)p. 142
FIGURE 2-29. GROUND CONTROL PANEL INSTALLATION (E600/M600) (CE SPECS)p. 144
FIGURE 2-30. GROUND CONTROL PANEL INSTALLATION (E600J/M600J) (CE SPECS)p. 146
FIGURE 2-31. GROUND CONTROL PANEL INSTALLATION (E600JP/M600JP) (CE SPECS)p. 148
FIGURE 2-32. GROUND CONTROL ELECTRICAL SYSTEM INSTALLATIONp. 150
FIGURE 2-33. MOTOR CONTROLS INSTALLATION – STANDARD BATTERIES (M600/M600J/M600JP)p. 152
FIGURE 2-34. MOTOR CONTROLS INSTALLATION – AGM BATTERIES (M600/M600J/M600JP)p. 154
FIGURE 2-35. LIMIT SWITCH INSTALLATIONp. 156
FIGURE 2-36. ALARM INSTALLATIONp. 158
FIGURE 2-37. STROBE LIGHT INSTALLATION (AMBER) (OPTIONAL)p. 160
FIGURE 2-38. INVERTER INSTALLATION – 110V (OPTIONAL)p. 162
FIGURE 2-39. BEACON LIGHT INSTALLATION – BLUE (SN 0300219271 through 0300256397)p. 164
FIGURE 2-40. BEACON LIGHT INSTALLATION – BLUE (SN 0300256398 to Present)p. 166
FIGURE 2-41. BEACON LIGHT INSTALLATION – RED (SN 0300219271 through 0300256397)p. 168
FIGURE 2-42. BEACON LIGHT INSTALLATION – RED (SN 0300256398 to Present)p. 170
FIGURE 2-43. HOODS INSTALLATIONp. 172
FIGURE 2-44. NOISE REDUCTION INSTALLATION – WITH STANDARD BATTERIES (M600/M600J/M600JP ONLY)p. 174
FIGURE 2-45. NOISE REDUCTION INSTALLATION – WITH AGM BATTERIES (M600/M600J/M600JP ONLY)p. 176
SECTION 3 – ENGINEp. 179
FIGURE 3-1. MOTOR AND GENERATOR INSTALLATION – WITH STANDARD BATTERIES (M600/M600J/M600JP ONLY)p. 180
FIGURE 3-2. MOTOR AND GENERATOR INSTALLATION – WITH AGM BATTERIES (M600/M600J/M600JP ONLY)p. 184
FIGURE 3-3. KUBOTA ENGINE ASSEMBLY (M600/M600J/M600JP ONLY) (SN 0300219271 through 0300256397)p. 186
FIGURE 3-4. KUBOTA ENGINE ASSEMBLY (M600/M600J/M600JP ONLY) (SN 0300256398 to Present)p. 188
FIGURE 3-5. KUBOTA ENGINE COMPONENTS (M600/M600J/M600JP ONLY) (SN 0300219271 through 0300256397)p. 190
FIGURE 3-6. KUBOTA ENGINE COMPONENTS (M600/M600J/M600JP ONLY) (SN 0300256398 to Present)p. 194
SECTION 4 – BOOMp. 197
FIGURE 4-1. BOOM INSTALLATION (E600/M600)p. 198
FIGURE 4-2. BOOM INSTALLATION (E600J/M600J)p. 202
FIGURE 4-3. BOOM INSTALLATION (E600JP/M600JP)p. 206
FIGURE 4-4. MAIN BOOM ASSEMBLY (E600/M600)p. 210
FIGURE 4-5. MAIN BOOM ASSEMBLY (E600J/M600J)p. 212
FIGURE 4-6. MAIN BOOM ASSEMBLY (E600JP/M600JP)p. 214
FIGURE 4-7. POWER TRACK ASSEMBLY (E600/M600)p. 216
FIGURE 4-8. POWER TRACK ASSEMBLY (E600J/E600JP/M600J/M600JP)p. 218
FIGURE 4-9. ROTATOR ASSEMBLY (E600/M600)p. 220
FIGURE 4-10. ROTATOR ASSEMBLY (E600J/M600J) (SN 0300219271 through 0300221080)p. 222
FIGURE 4-11. ROTATOR ASSEMBLY (E600J/M600J) (SN 0300221081 through 0300232627)p. 224
FIGURE 4-12. ROTATOR ASSEMBLY (E600J/M600J) (SN 0300232628 to Present)p. 226
FIGURE 4-13. ROTATOR ASSEMBLY – PLATFORM ROTATE (E600JP/M600JP)p. 228
FIGURE 4-14. ROTATOR ASSEMBLY – SIDE SWING ROTATE (E600JP/M600JP)p. 230
FIGURE 4-15. PLATFORM SUPPORT INSTALLATION – WITHOUT LSSp. 232
FIGURE 4-16. PLATFORM SUPPORT INSTALLATION – WITH 4 CELL LSSp. 234
FIGURE 4-17. PLATFORM SUPPORT INSTALLATION – WITH 1 CELL LSSp. 236
FIGURE 4-18. ROTATOR VALVE INSTALLATION – WITHOUT LSS OR WITH 4 CELL LSS (E600/E600J/M600/M600J)p. 238
FIGURE 4-19. ROTATOR VALVE INSTALLATION – WITH 1 CELL LSS (E600/E600J/M600/M600J)p. 240
FIGURE 4-20. ROTATOR VALVE INSTALLATION – WITHOUT LSS OR WITH 4 CELL LSS (E600JP/M600JP)p. 242
FIGURE 4-21. ROTATOR VALVE INSTALLATION – WITH 1 CELL LSS (E600JP/M600JP)p. 244
FIGURE 4-22. ROTATOR VALVE ASSEMBLY (E600/E600J/M600/M600J)p. 246
FIGURE 4-23. ROTATOR VALVE ASSEMBLY (E600JP/M600JP)p. 248
FIGURE 4-24. BOOM LIMIT SWITCH INSTALLATION (E600/M600) (CE SPEC ONLY)p. 250
FIGURE 4-25. BOOM LIMIT SWITCH INSTALLATION (E600J/E600JP/M600J/M600JP) (CE SPEC ONLY)p. 252
SECTION 5 – PLATFORMp. 255
FIGURE 5-1. PLATFORM ASSEMBLY – 30IN X 4FT (76CM X 1.22M) – SIDE GATE ENTRYp. 256
FIGURE 5-2. PLATFORM ASSEMBLY – 30IN X 6FT (76CM X 1.83M) – SIDE GATE ENTRYp. 258
FIGURE 5-3. PLATFORM ASSEMBLY – 36IN X 6FT (91.5CM X 1.83M) WITH SWING GATEp. 260
FIGURE 5-4. PLATFORM ASSEMBLY – 36IN X 8FT (91.5CM X 2.44M) WITH SWING GATEp. 262
FIGURE 5-5. PLATFORM ASSEMBLY – 30IN X 4FT (76CM X 1.22M) – WITH DROP BARp. 264
FIGURE 5-6. PLATFORM ASSEMBLY – 30IN X 6FT (76CM X 1.83M) – WITH DROP BARp. 266
FIGURE 5-7. PLATFORM ASSEMBLY – 30IN X 3FT (76CM X 91.5CM) – WITH DROP BAR (SN 0300247115 to Present)p. 268
FIGURE 5-8. PLATFORM ASSEMBLY – 3F X 6FT (91.5CM X 1.83M) – TRI-ENTRY – SWING GATE (SN 0300243800 to Present)p. 270
FIGURE 5-9. PLATFORM ASSEMBLY – 3F X 6FT (91.5CM X 1.83M) – TRI-ENTRY – DROP BAR (SN 0300243800 to Present)p. 272
FIGURE 5-10. PLATFORM COMPONENTS INSTALLATION – 30IN X 6FT (0.9M X 1.83M) (FALL ARREST PLATFORM)p. 274
FIGURE 5-11. PLATFORM COMPONENTS INSTALLATION – 30IN X 8FT (0.9M X 2.44M) (FALL ARREST PLATFORM)p. 276
FIGURE 5-12. 2WD PLATFORM CONSOLE BOX INSTALLATION – WITHOUT LSS OR WITH 4 CELL LSS – WITHOUT SKYGUARD (E600/M600)p. 278
FIGURE 5-13. 2WD PLATFORM CONSOLE BOX INSTALLATION – WITHOUT LSS OR WITH 4 CELL LSS – WITHOUT SKYGUARD (UL SPECS) (E600)p. 280
FIGURE 5-14. 2WD PLATFORM CONSOLE BOX INSTALLATION – WITHOUT LSS OR WITH 4 CELL LSS – WITH SKYGUARD (UL SPECS) (E600J/E600JP) (SN 0300219271 through 0300256397)p. 282
FIGURE 5-15. 2WD PLATFORM CONSOLE BOX INSTALLATION – WITHOUT LSS OR WITH 1 CELL LSS (UL SPECS) (E600J/E600JP) (SN 0300256398 to Present)p. 284
FIGURE 5-16. 4WD PLATFORM CONSOLE BOX INSTALLATION – WITHOUT LSS OR WITH 4 CELL LSS – WITHOUT SKYGUARD (NON UL SPECS) (E600/M600)p. 286
FIGURE 5-17. 4WD PLATFORM CONSOLE BOX INSTALLATION – WITHOUT LSS OR WITH 4 CELL LSS – WITHOUT SKYGUARD (UL SPECS) (E600)p. 288
FIGURE 5-18. 4WD PLATFORM CONSOLE BOX INSTALLATION – WITHOUT LSS OR WITH 4 CELL LSS – WITH SKYGUARD (UL SPECS) (E600J/E600JP) (SN 0300219271 through 0300256397)p. 290
FIGURE 5-19. 4WD PLATFORM CONSOLE BOX INSTALLATION – WITHOUT LSS OR WITH 1 CELL LSS (UL SPECS) (E600J/E600JP) (SN 0300256398 to Present)p. 292
FIGURE 5-20. 2WD PLATFORM CONSOLE BOX INSTALLATION – WITHOUT LSS OR WITH 4 CELL LSS – WITHOUT SKYGUARD (NON UL SPECS) (E600J/E600JP/M600J/M600JP)p. 294
FIGURE 5-21. 4WD PLATFORM CONSOLE BOX INSTALLATION – WITHOUT LSS OR WITH 4 CELL LSS – WITHOUT SKYGUARD (NON UL SPECS) (E600J/E600JP/M600J/M600JP)p. 296
FIGURE 5-22. 2WD PLATFORM CONSOLE BOX INSTALLATION – WITHOUT LSS OR WITH 4 CELL LSS – WITH SKYGUARD (NON UL SPECS) (E600/M600)p. 298
FIGURE 5-23. 4WD PLATFORM CONSOLE BOX INSTALLATION – WITHOUT LSS OR WITH 4 CELL LSS – WITH SKYGUARD (NON UL SPECS) (E600/M600)p. 300
FIGURE 5-24. 2WD PLATFORM CONSOLE BOX INSTALLATION – WITHOUT LSS OR WITH 4 CELL LSS – WITH SKYGUARD (NON UL SPECS) (E600J/E600JP/M600J/M600JP)p. 302
FIGURE 5-25. 2WD PLATFORM CONSOLE BOX INSTALLATION – WITH 1 CELL LSS – WITH SKYGUARD (NON UL SPECS) (E600J/E600JP/M600J/M600JP) (SN 0300219271 through 0300256397)p. 304
FIGURE 5-26. 2WD PLATFORM CONSOLE BOX INSTALLATION – WITH 1 CELL LSS – WITH SKYGUARD (NON UL SPECS) (E600J/E600JP/M600J/M600JP) (SN 0300256398 to Present)p. 306
FIGURE 5-27. 4WD PLATFORM CONSOLE BOX INSTALLATION – WITHOUT LSS OR WITH 4 CELL LSS – WITH SKYGUARD (NON UL SPECS) (E600J/E600JP/M600J/M600JP)p. 308
FIGURE 5-28. 4WD PLATFORM CONSOLE BOX INSTALLATION – WITH 1 CELL LSS – WITH SKYGUARD (NON UL SPECS) (E600J/E600JP/M600J/M600JP) (SN 0300219271 through 0300256397)p. 310
FIGURE 5-29. 4WD PLATFORM CONSOLE BOX INSTALLATION – WITH 1 CELL LSS – WITH SKYGUARD (NON UL SPECS) (E600J/E600JP/M600J/M600JP) (SN 0300256398 to Present)p. 312
FIGURE 5-30. 2WD PLATFORM CONSOLE BOX ASSEMBLY – WITHOUT LSS OR WITH 4 CELL LSS – WITHOUT SKYGUARD (NON UL SPECS) (E600/M600)p. 314
FIGURE 5-31. 2WD PLATFORM CONSOLE BOX ASSEMBLY – WITHOUT LSS OR WITH 4 CELL LSS – WITHOUT SKYGUARD (UL SPECS) (E600)p. 318
FIGURE 5-32. 2WD PLATFORM CONSOLE BOX ASSEMBLY – WITHOUT LSS OR WITH 4 CELL LSS – WITH SKYGUARD (UL SPECS) (E600J/E600JP) (SN 0300219271 through 0300256397)p. 322
FIGURE 5-33. 2WD PLATFORM CONSOLE BOX ASSEMBLY – WITHOUT LSS OR WITH 1 CELL LSS (UL SPECS) (E600J/E600JP) (SN 0300256398 to Present)p. 326
FIGURE 5-34. 4WD PLATFORM CONSOLE BOX ASSEMBLY – WITHOUT LSS OR WITH 4 CELL LSS – WITHOUT SKYGUARD (NON UL SPECS) (E600/M600)p. 330
FIGURE 5-35. 4WD PLATFORM CONSOLE BOX ASSEMBLY – WITHOUT LSS OR WITH 4 CELL LSS – WITHOUT SKYGUARD (UL SPECS) (E600)p. 334
FIGURE 5-36. 4WD PLATFORM CONSOLE BOX ASSEMBLY – WITHOUT LSS OR WITH 4 CELL LSS – WITH SKYGUARD (UL SPECS) (E600J/E600JP) (SN 0300219271 through 0300256397)p. 338
FIGURE 5-37. 4WD PLATFORM CONSOLE BOX ASSEMBLY – WITHOUT LSS OR WITH 1 CELL LSS (UL SPECS) (E600J/E600JP) (SN 0300256398 to Present)p. 342
FIGURE 5-38. 2WD PLATFORM CONSOLE BOX ASSEMBLY – WITHOUT LSS OR WITH 4 CELL LSS – WITHOUT SKYGUARD (NON UL SPECS) (E600J/E600JP/M600J/M600JP)p. 346
FIGURE 5-39. 4WD PLATFORM CONSOLE BOX ASSEMBLY – WITHOUT LSS OR WITH 4 CELL LSS – WITHOUT SKYGUARD (NON UL SPECS) (E600J/E600JP/M600J/M600JP)p. 350
FIGURE 5-40. 2WD PLATFORM CONSOLE BOX ASSEMBLY – WITHOUT LSS OR WITH 4 CELL LSS – WITH SKYGUARD (NON UL SPECS) (E600/M600)p. 354
FIGURE 5-41. 4WD PLATFORM CONSOLE BOX ASSEMBLY – WITHOUT LSS OR WITH 4 CELL LSS – WITH SKYGUARD (NON UL SPECS) (E600/M600)p. 358
FIGURE 5-42. 2WD PLATFORM CONSOLE BOX ASSEMBLY – WITHOUT LSS OR WITH 4 CELL LSS – WITH SKYGUARD (NON UL SPECS) (E600J/E600JP/M600J/M600JP)p. 362
FIGURE 5-43. 2WD PLATFORM CONSOLE BOX ASSEMBLY – WITH 1 CELL LSS – WITH SKYGUARD (NON UL SPECS) (E600J/E600JP/M600J/M600JP) (SN 0300219271 through 0300256397)p. 366
FIGURE 5-44. 2WD PLATFORM CONSOLE BOX ASSEMBLY – WITH 1 CELL LSS – WITH SKYGUARD (NON UL SPECS) (E600J/E600JP/M600J/M600JP) (SN 0300256398 to Present)p. 370
FIGURE 5-45. 4WD PLATFORM CONSOLE BOX ASSEMBLY – WITHOUT LSS OR WITH 4 CELL LSS – WITH SKYGUARD (NON UL SPECS) (E600J/E600JP/M600J/M600JP)p. 374
FIGURE 5-46. 4WD PLATFORM CONSOLE BOX ASSEMBLY – WITH 1 CELL LSS – WITH SKYGUARD (NON UL SPECS) (E600J/E600JP/M600J/M600JP) (SN 0300219271 through 0300256397)p. 378
FIGURE 5-47. 4WD PLATFORM CONSOLE BOX ASSEMBLY – WITH 1 CELL LSS (NON UL SPECS) (E600J/E600JP/M600J/M600JP) (SN 0300256398 to Present)p. 382
FIGURE 5-48. CONTROLLER ASSEMBLY – DRIVE AND STEERp. 386
FIGURE 5-49. CONTROLLER ASSEMBLY – LIFT AND SWINGp. 388
FIGURE 5-50. FOOTSWITCH ASSEMBLYp. 392
FIGURE 5-51. MOTOR CONTROLS INSTALLATION – STANDARD BATTERIES (M600/M600J/M600JP)p. 394
FIGURE 5-52. MOTOR CONTROLS INSTALLATION – AGM BATTERIES (M600/M600J/M600JP)p. 396
FIGURE 5-53. JIB ROTATE SWITCH (E600JP/M600JP)p. 398
FIGURE 5-54. TRAY ASSEMBLYp. 400
FIGURE 5-55. SOFT TOUCH INSTALLATION (SIDE ENTRY PLATFORM) (OPTIONAL)p. 402
FIGURE 5-56. SOFT TOUCH INSTALLATION – WITH FALL ARREST (SIDE ENTRY PLATFORM) (OPTIONAL)p. 404
FIGURE 5-57. SKYEYE INSTALLATIONp. 406
FIGURE 5-58. SKYGUARD SYSTEM INSTALLATION (SN 0300219271 through 0300256397)p. 408
FIGURE 5-59. SKYGUARD BAR INSTALLATION (SN 0300256398 to Present)p. 410
FIGURE 5-60. CROSS RAIL INSTALLATIONp. 412
FIGURE 5-61. SKYGLAZIER INSTALLATION (ANSI AND CSA SPECS)p. 414
FIGURE 5-62. SKYGLAZIER INSTALLATION (ANSI EXPORT SPECS) (SPANISH/PORTUGUESE)p. 416
FIGURE 5-63. SKYGLAZIER INSTALLATION (ANSI EXPORT SPECS) (ENGLISH/SPANISH)p. 418
FIGURE 5-64. SKYLINE INSTALLATIONp. 420
FIGURE 5-65. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (6FT/1.82M PLATFORM)p. 422
FIGURE 5-66. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (6FT/1.82M TRI-ENTRY PLATFORM)p. 424
FIGURE 5-67. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (8FT/2.4M PLATFORM)p. 426
SECTION 6 – CYLINDERSp. 429
FIGURE 6-1. AXLE LOCKOUT CYLINDER ASSEMBLYp. 430
FIGURE 6-2. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (E600/M600)p. 432
FIGURE 6-3. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (E600J/E600JP/M600J/M600JP)p. 434
FIGURE 6-4. LIFT CYLINDER ASSEMBLY – JIB (E600J/E600JP/M600J/M600JP)p. 436
FIGURE 6-5. LIFT CYLINDER ASSEMBLY – MAIN (Prior to SN 0300239696)p. 438
FIGURE 6-6. LIFT CYLINDER ASSEMBLY – MAIN (SN 0300239696 to Present)p. 440
FIGURE 6-7. MASTER CYLINDER ASSEMBLY (E600/M600)p. 442
FIGURE 6-8. MASTER CYLINDER ASSEMBLY (E600J/E600JP/M600J/M600JP)p. 444
FIGURE 6-9. STEER CYLINDER ASSEMBLYp. 446
FIGURE 6-10. TELESCOPE CYLINDER ASSEMBLY (E600/M600)p. 448
FIGURE 6-11. TELESCOPE CYLINDER ASSEMBLY (E600J/E600JP/M600J/M600JP) (Prior to SN 0300244725)p. 450
FIGURE 6-12. TELESCOPE CYLINDER ASSEMBLY (E600J/E600JP/M600J/M600JP) (SN 0300244725 to Present)p. 452
SECTION 7 – HYDRAULICp. 455
FIGURE 7-1. 4WD HYDRAULIC DIAGRAMp. 456
FIGURE 7-2. OSCILLATING AXLE HYDRAULIC DIAGRAM (ALL SPECS EXCEPT CE SPECS)p. 458
FIGURE 7-3. OSCILLATING AXLE HYDRAULIC DIAGRAM (CE SPECS)p. 460
FIGURE 7-4. STANDARD HYDRAULIC DIAGRAM (E600/M600)p. 462
FIGURE 7-5. STANDARD HYDRAULIC DIAGRAM (E600J/M600J)p. 466
FIGURE 7-6. STANDARD HYDRAULIC DIAGRAM (E600JP/M600JP)p. 470
FIGURE 7-7. HYDRAULIC DIAGRAM LISTp. 474
SECTION 8 – ELECTRICALp. 475
FIGURE 8-1. ELECTRICAL DIAGRAM LISTp. 476
FIGURE 8-2. AC BOX AT PLATFORM – LOCALLY SUPPLIED COMPONENTSp. 478
FIGURE 8-3. AC BOX AT PLATFORM INSTALLATION – 110V – ANSI, ANSI EXPORT AND CSA SPECSp. 480
FIGURE 8-4. AC BOX AT PLATFORM INSTALLATION – 220V – ANSI, ANSI EXPORT AND CSA SPECSp. 482
FIGURE 8-5. AC BOX AT PLATFORM INSTALLATION – 220V CEE7 POST GROUND WITH 2IN X 4IN BOX (CE SPEC) (SN 0300219271 through 0300223838)p. 484
FIGURE 8-6. AC BOX AT PLATFORM INSTALLATION – 220V CEE7 POST GROUND WITH 2IN X 4IN BOX (CE SPEC) (SN 0300223839 to Present)p. 486
FIGURE 8-7. AC BOX AT PLATFORM INSTALLATION – 220V CEE7 SIDE GROUND WITH 2IN X 4IN BOX (CE SPEC) (SN 0300219271 through 0300223838)p. 488
FIGURE 8-8. AC BOX AT PLATFORM INSTALLATION – 220V CEE7 SIDE GROUND WITH 2IN X 4IN BOX (CE SPEC) (SN 0300223839 to Present)p. 490
FIGURE 8-9. AC BOX AT PLATFORM INSTALLATION – 220V AFSINT 107 KEYED GROUND WITH 2IN X 4IN BOX (CE SPEC) (SN 0300219271 through 0300223838)p. 492
FIGURE 8-10. AC BOX AT PLATFORM INSTALLATION – 220V AFSINT 107 KEYED GROUND WITH 2IN X 4IN BOX (SN 0300223839 to Present)p. 494
FIGURE 8-11. AC BOX AT PLATFORM INSTALLATION – 110V IEC YELLOW (CE SPEC) (SN 0300219271 through 0300223838)p. 496
FIGURE 8-12. AC BOX AT PLATFORM INSTALLATION – 110V IEC YELLOW (CE SPEC) (SN 0300223839 to Present)p. 498
FIGURE 8-13. AC BOX AT PLATFORM INSTALLATION – 220V IEC BLUE (CE SPEC) (SN 0300219271 through 0300223838)p. 500
FIGURE 8-14. AC BOX AT PLATFORM INSTALLATION – 220V IEC BLUE (CE SPEC) (SN 0300223839 to Present)p. 502
FIGURE 8-15. BATTERY BOX CABLE ASSEMBLY (RH SIDE BOX) (STANDARD BATTERIES)p. 504
FIGURE 8-16. BATTERY BOX CABLE ASSEMBLY (LH SIDE BOX) (STANDARD BATTERIES)p. 506
FIGURE 8-17. BATTERY BOX CABLE ASSEMBLY (AGM BATTERIES)p. 508
FIGURE 8-18. BATTERY CHARGER ASSEMBLYp. 510
FIGURE 8-19. BEACON LIGHT HARNESS (AMBER BEACON ONLY)p. 512
FIGURE 8-20. BEACON LIGHT HARNESS (BLUE BEACON ONLY)p. 514
FIGURE 8-21. BOOM TRANSPORT HARNESS (CE SPECS ONLY)p. 516
FIGURE 8-22. BREAKER BOX KIT WITH ONE BREAKER – CE SPECp. 518
FIGURE 8-23. BREAKER BOX KIT WITH TWO BREAKERS – CE SPECp. 520
FIGURE 8-24. CABLES AND CLAMPS INSTALLATION (E600/M600) (ALL SPECS EXCEPT AUSTRALIAN AND CE SPECS)p. 522
FIGURE 8-25. CABLES AND CLAMPS INSTALLATION (E600J/M600J) (ALL SPECS EXCEPT AUSTRALIAN AND CE SPECS)p. 524
FIGURE 8-26. CABLES AND CLAMPS INSTALLATION (E600JP/M600JP) (ALL SPECS EXCEPT AUSTRALIAN AND CE SPECS)p. 526
FIGURE 8-27. CABLES AND CLAMPS INSTALLATION (E600/M600) (AUSTRALIAN SPECS AND CE SPECS)p. 528
FIGURE 8-28. CABLES AND CLAMPS INSTALLATION (E600J/M600J) (AUSTRALIAN SPECS AND CE SPECS)p. 530
FIGURE 8-29. CABLES AND CLAMPS INSTALLATION (E600JP/M600JP) (AUSTRALIAN SPECS AND CE SPECS)p. 532
FIGURE 8-30. CABLES AND CLAMPS INSTALLATION (E600JP/M600JP) (AUSTRALIAN SPECS AND CE SPECS)p. 534
FIGURE 8-31. CHARGER CONNECT HARNESSp. 536
FIGURE 8-32. CHARGER CORD PLUG INSTALLATION – 110V – IEC 60309 – YELLOW (CE SPEC)p. 538
FIGURE 8-33. CHARGER CORD PLUG INSTALLATION – 220V – AFSINT 107 KEYED GROUND (CE SPEC)p. 540
FIGURE 8-34. CHARGER CORD PLUG INSTALLATION – 220V – CEE7 POST GROUND (CE SPEC)p. 542
FIGURE 8-35. CHARGER CORD PLUG INSTALLATION – 220V – CEE7 SIDE GROUND (CE SPEC)p. 544
FIGURE 8-36. CHARGER CORD PLUG INSTALLATION – 220V – IEC 60309 – BLUE (CE SPEC)p. 546
FIGURE 8-37. DRIVE CABLE KIT (NON UL SPECS)p. 548
FIGURE 8-38. DRIVE CABLE KIT (UL SPECS)p. 550
FIGURE 8-39. GENERATOR HARNESSp. 552
FIGURE 8-40. GROUND CONTROL HARNESSp. 554
FIGURE 8-41. INTERFACE HARNESS – WITH 1 CELL LSSp. 556
FIGURE 8-42. INVERTER HARNESSp. 558
FIGURE 8-43. INVERTER IGNITION HARNESSp. 560
FIGURE 8-44. LED REMOTE HARNESSp. 562
FIGURE 8-45. LIMIT SWITCH CABLEp. 564
FIGURE 8-46. LOWER BOOM CABLEp. 566
FIGURE 8-47. LOWER VALVE HARNESSp. 568
FIGURE 8-48. PLATFORM CONSOLE HARNESS – WITHOUT LSS OR WITH 4 CELL LSSp. 570
FIGURE 8-49. PLATFORM CONSOLE HARNESS – WITH 1 CELL LSSp. 572
FIGURE 8-50. RECEPTACLE BOX KIT – 220V CEE7 POST GROUND 2IN X 4IN BOX (CE SPEC)p. 574
FIGURE 8-51. RECEPTACLE BOX KIT – 220V CEE7 SIDE GROUND 2IN X 4IN BOX (CE SPEC)p. 576
FIGURE 8-52. RECEPTACLE BOX KIT – 220V AFSINT 107 (CE SPEC)p. 578
FIGURE 8-53. RECEPTACLE BOX KIT – 110V IEC YELLOW (CE SPEC)p. 580
FIGURE 8-54. RECEPTACLE BOX KIT – 220V IEC BLUE (CE SPEC)p. 582
FIGURE 8-55. SKYEYE INTERMEDIATE HARNESSp. 584
FIGURE 8-56. SKYEYE EMITTER HARNESSp. 586
FIGURE 8-57. SKYEYE RECEIVER HARNESSp. 588
FIGURE 8-58. SKYGUARD HARNESS – WITHOUT LSS OR WITH 4 CELL LSSp. 590
FIGURE 8-59. SKYGUARD HARNESS – WITH 1 CELL LSSp. 592
FIGURE 8-60. SKYLINE HARNESSp. 594
FIGURE 8-61. STEERING SENSOR HARNESSp. 596
FIGURE 8-62. TRACTION HARNESSp. 598
FIGURE 8-63. TRACTION TO TURNTABLE HARNESSp. 602
FIGURE 8-64. TURNTABLE HARNESSp. 604
FIGURE 8-65. UPPER BOOM CABLE (E600/M600)p. 608
FIGURE 8-66. UPPER BOOM CABLE (E600J/M600J)p. 610
FIGURE 8-67. UPPER BOOM CABLE (E600JP/M600JP)p. 612
FIGURE 8-68. UPPER VALVE HARNESSp. 614
SECTION 9 – DECALSp. 617
FIGURE 9-1. DECAL INSTALLATION – ANSI AND ANSI EXPORT SPECSp. 618
FIGURE 9-2. DECAL INSTALLATION – AUSTRALIAN AND CE SPECSp. 622
FIGURE 9-3. DECAL INSTALLATION – BRAZIL SPECSp. 624
FIGURE 9-4. DECAL INSTALLATION – CHINESE/ENGLISH SPECSp. 626
FIGURE 9-5. DECAL INSTALLATION – CSA SPECSp. 628
FIGURE 9-6. DECAL INSTALLATION – JAPANESE SPECSp. 632
FIGURE 9-7. DECAL INSTALLATION – KOREAN SPECSp. 634
FIGURE 9-8. DECAL INSTALLATION – LATIN AMERICAN SPECSp. 636
FIGURE 9-9. DECAL INSTALLATION – OPTIONSp. 638
FIGURE 9-10. TOW BAR DECAL INSTALLATION (ANSI SPECS)p. 642
FIGURE 9-11. TOW BAR DECAL INSTALLATION (SPANISH/ENGLISH SPECS)p. 644
FIGURE 9-12. TOW BAR DECAL INSTALLATION (SPANISH/ENGLISH SPECS)p. 646
SECTION 10 – RECOMMENDED SERVICE PARTS STOCKp. 649
FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCKp. 650
SECTION 11 – SPECIAL OPTIONSp. 653
FIGURE 11-1. SPECIAL OPTIONS LISTp. 654
PART NUMBER INDEXp. 659

Serial Number Coverage

Because JLG updated components across production runs, this parts manual separates many assemblies by serial number range. Examples include:

  • Drive motor assembly (4WD front): SN 0300218866 through 0300257363 and SN 0300257364 to Present
  • Platform rotator assemblies: SN 0300219271 through 0300221080, SN 0300221081 through 0300232627, SN 0300232628 to Present
  • Ground control panels and console boxes: SN 0300219271 through 0300256397 and SN 0300256398 to Present
  • Beacon lights, battery chargers, AC boxes, hydraulic hoses, rotator assemblies, and numerous other assemblies

Why This JLG E600 E600J E600JP M600 M600J M600JP Parts Manual Matters

Ordering the wrong part costs time and money. JLG machines use specific part numbers that are not interchangeable across serial ranges, models, or option packages. This JLG illustrated parts manual removes the guesswork by showing every part in its assembly context with the exact quantity and part number. It is the reference to use when you need to:

  • Identify a replacement part from the exploded diagram
  • Look up a part number by description
  • Confirm fitment by model and serial number
  • Check fastener sizes, washer types, seals, and hardware
  • Cross-reference optional equipment and special options
  • Order recommended spare parts stock for a service truck or shop

Instant PDF Delivery

The JLG E600 E600J E600JP M600 M600J M600JP Illustrated Parts Manual 3121712 Rev L is delivered as a downloadable PDF. No shipping, no waiting. Once you complete checkout, you can open the file on any computer, tablet, or smartphone. Print the pages you need for the job and keep the full manual on your device for the next repair. This is the parts reference that keeps your JLG boom lift running with the correct components, every time.

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