JLG T350 T500J Parts Manual (3121199) – PDF DOWNLOAD (ENG)

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JLG T350 T500J Parts Manual (3121199) – PDF DOWNLOAD

TABLE OF CONTENTS:

JLG T350 T500J Parts Manual (3121199) – PDF DOWNLOAD

SECTION 1 - FRAME........................................................................................................................................  9
	FIGURE 1-1. TONGUE JACK INSTALLATIONS (WITH POLY JACK TIRES)......................................................................................... 10
	FIGURE 1-2. TONGUE JACK INSTALLATIONS (WITH PNEUMATIC JACK TIRES).................................................................................... 12
	FIGURE 1-3. AXLE AND TONGUE INSTALLATION WITH ELECTRIC BRAKES (ANSI, ANSI EXPORT, AUSTRALIAN AND SOUTH AFRICA SPECS)................................. 14
	FIGURE 1-4. AXLE AND TONGUE INSTALLATION WITH HYDRAULIC BRAKES - WITH 2IN BALL (ANSI, ANSI EXPORT AND AUSTRALIAN SPEC MACHINES)...................... 18
	FIGURE 1-5. AXLE AND TONGUE INSTALLATION WITH HYDRAULIC BRAKES - WITH 50MM BALL (ANSI EXPORT, AUSTRALIAN AND SOUTH AFRICA SPEC MACHINES)............. 24
	FIGURE 1-6. AXLE AND TONGUE INSTALLATION WITH MECHANICAL BRAKES (CE SPEC MACHINES)................................................................... 28
	FIGURE 1-7. HYDRAULIC BRAKE COUPLER WITH 2 INCH BALL ASSEMBLY (ANSI AND ANSI EXPORT SPEC MACHINES) (Prior to SN 0030002099).......................... 32
	FIGURE 1-8. HYDRAULIC BRAKE COUPLER WITH COMBINATION 2 INCH BALL ASSEMBLY (ANSI AND ANSI EXPORT SPEC MACHINES) (Prior to SN 0030002099).............. 34
	FIGURE 1-9. HYDRAULIC BRAKE COUPLER WITH COMBINATION 2 INCH BALL ASSEMBLY (ANSI AND ANSI EXPORT SPEC MACHINES) (SN 0030002099 through 0030012032).... 36
	FIGURE 1-10. HYDRAULIC BRAKE COUPLER WITH 2 INCH BALL AND COLLAR ASSEMBLY (ANSI AND ANSI EXPORT SPEC MACHINES) (SN 0030010384 through 0030012032).... 38
	FIGURE 1-11. HYDRAULIC BRAKE COUPLER WITH 50MM BALL ASSEMBLY (CE SPEC MACHINES)...................................................................... 40
	FIGURE 1-12. HYDRAULIC BRAKE COUPLER WITH 50MM BALL ASSEMBLY - T350 (CSA SPEC MACHINES).............................................................. 42
	FIGURE 1-13. PARKING BRAKE CABLE (ANSI, ANSI EXPORT AND AUSTRALIAN SPEC MACHINES ONLY) AND TRANSPORT LOCK ASSEMBLIES................................. 44
	FIGURE 1-14. ELECTRIC BRAKE AND AXLE ASSEMBLY........................................................................................................ 46
	FIGURE 1-15. HYDRAULIC BRAKE ASSEMBLY (ANSI AND ANSI EXPORT SPEC MACHINES)........................................................................... 50
	FIGURE 1-16. MECHANICAL BRAKE ASSEMBLY (CE SPEC MACHINES)............................................................................................ 56
	FIGURE 1-17. CHASSIS DRIVE INSTALLATION (OPTIONAL)................................................................................................... 60
	FIGURE 1-18. DRIVE ENABLE VALVE ASSEMBLY (USED WITH DRIVE OPTION ONLY)............................................................................... 66
	FIGURE 1-19. DRIVE DIRECTIONAL VALVE ASSEMBLY (USED WITH DRIVE OPTION ONLY).......................................................................... 68
	FIGURE 1-20. DRIVE MOTOR ASSEMBLY (USED WITH DRIVE OPTION ONLY)...................................................................................... 70
	FIGURE 1-21. CONTROL MODULES AND VALVES INSTALLATION................................................................................................. 72
	FIGURE 1-22. CONTROL VALVE ASSEMBLY (ELECTRIC POWERED MACHINES)...................................................................................... 76
	FIGURE 1-23. CONTROL VALVE ASSEMBLY (GAS POWERED MACHINES)........................................................................................... 80
	FIGURE 1-24. HONDA ENGINE INSTALLATION (GAS POWERED MACHINES)........................................................................................ 84
	FIGURE 1-25. BATTERIES INSTALLATION (ELECTRIC POWERED MACHINES) (Prior to SN 0030001804)............................................................. 90
	FIGURE 1-26. BATTERIES INSTALLATION (ELECTRIC POWERED MACHINES) (SN 0030001804 through 0030012032)................................................... 92
	FIGURE 1-27. MAC BATTERY CHARGER ASSEMBLY (ELECTRIC POWERED MACHINES)................................................................................ 94
	FIGURE 1-28. DELTA-Q AND PRO CHARGING BATTERY CHARGER ASSEMBLIES (ELECTRIC POWERED MACHINES)......................................................... 96
	FIGURE 1-29. TAILLIGHTS AND MARKERS INSTALLATION (ANSI AND ANSI EXPORT SPECS)........................................................................ 98
	FIGURE 1-30. TAILLIGHTS AND MARKERS INSTALLATION (AUSTRALIAN, CE AND SOUTH AFRICA SPECS).............................................................100
	FIGURE 1-31. SPARE TIRE AND WHEEL CHOCKS INSTALLATIONS (OPTIONAL)....................................................................................104
	FIGURE 1-32. FENDERS INSTALLATION....................................................................................................................108
	FIGURE 1-33. FRAME COVERS INSTALLATION...............................................................................................................112
	FIGURE 1-34. OUTRIGGERS INSTALLATION.................................................................................................................114
	FIGURE 1-35. SIDE GUARDS INSTALLATION................................................................................................................118
SECTION 2 - TURNTABLE....................................................................................................................................121
	FIGURE 2-1. SWING DRIVE AND TURNTABLE BEARING INSTALLATIONS..........................................................................................122
	FIGURE 2-2. TURNTABLE BEARING ASSEMBLY...............................................................................................................126
	FIGURE 2-3. SWING DRIVE MOTOR ASSEMBLY (WHITE).......................................................................................................128
	FIGURE 2-4. SWING DRIVE MOTOR ASSEMBLY (PARKER)......................................................................................................130
	FIGURE 2-5. GROUND CONTROL BOX ASSEMBLY AND INSTALLATION.............................................................................................132
	FIGURE 2-6. TURNTABLE MOUNTED COMPONENTS (STROBE LIGHT, ALARM AND ACCESSORY TRAY)....................................................................136
	FIGURE 2-7. 2500W GENERATOR INSTALLATION (OPTIONAL) (Prior to SN 0030004340).........................................................................138
	FIGURE 2-8. 3000W GENERATOR INSTALLATION (OPTIONAL) (SN 0030004340 through 0030012032)...............................................................142
SECTION 3 - BOOM.........................................................................................................................................145
	FIGURE 3-1. BOOM ASSEMBLY AND INSTALLATION (T350)....................................................................................................146
	FIGURE 3-2. MAIN BOOM ASSEMBLY (T350)................................................................................................................152
	FIGURE 3-3. BOOM ASSEMBLY AND INSTALLATION (T500J)...................................................................................................154
	FIGURE 3-4. MAIN BOOM ASSEMBLY (T500J)...............................................................................................................160
	FIGURE 3-5. MATERIAL HOOK INSTALLATION (OPTIONAL)....................................................................................................164
SECTION 4 - PLATFORM.....................................................................................................................................167
	FIGURE 4-1. PLATFORM AND ROTATOR INSTALLATIONS.......................................................................................................168
	FIGURE 4-2. PLATFORM ROTATOR ASSEMBLY (OPTIONAL).....................................................................................................172
	FIGURE 4-3. CONSOLE BOX ASSEMBLY.....................................................................................................................174
SECTION 5 - CYLINDER.....................................................................................................................................177
	FIGURE 5-1. BRAKE RELEASE CYLINDER ASSEMBLY..........................................................................................................178
	FIGURE 5-2. DRIVE ENGAGE CYLINDER ASSEMBLY...........................................................................................................180
	FIGURE 5-3. JIB CYLINDER ASSEMBLY (T500J ONLY).......................................................................................................182
	FIGURE 5-4. PLATFORM LEVEL (SLAVE) CYLINDER ASSEMBLY (T350)..........................................................................................184
	FIGURE 5-5. PLATFORM LEVEL (SLAVE) CYLINDER ASSEMBLY (T500J).........................................................................................186
	FIGURE 5-6. LIFT CYLINDER ASSEMBLY...................................................................................................................188
	FIGURE 5-7. MASTER CYLINDER ASSEMBLY.................................................................................................................190
	FIGURE 5-8. OUTRIGGER CYLINDER ASSEMBLY..............................................................................................................192
	FIGURE 5-9. TELESCOPE CYLINDER ASSEMBLY..............................................................................................................194
SECTION 6 - HYDRAULIC....................................................................................................................................197
	FIGURE 6-1. HYDRAULIC DIAGRAM - BOOM AND CHASSIS (T350 ALL SPECS)....................................................................................198
	FIGURE 6-2. HYDRAULIC DIAGRAM - BOOM AND CHASSIS (T500J).............................................................................................200
	FIGURE 6-3. HYDRAULIC DIAGRAM - DRIVE AND SET........................................................................................................204
	FIGURE 6-4. HYDRAULIC DIAGRAM LIST...................................................................................................................208
SECTION 7 - ELECTRICAL...................................................................................................................................209
	FIGURE 7-1. ELECTRICAL COMPONENTS INSTALLATION - ELECTRIC POWERED MACHINES (Prior to SN 00300001804).................................................210
	FIGURE 7-2. ELECTRICAL COMPONENTS INSTALLATION - ELECTRIC POWERED MACHINES (SN 00300001804 through 0030012032).......................................220
	FIGURE 7-3. ELECTRICAL COMPONENTS INSTALLATION - ENGINE POWERED MACHINES.............................................................................230
SECTION 8 - DECALS.......................................................................................................................................239
	FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (Prior to SN 0030000281)..................................................................................240
	FIGURE 8-2. DECAL INSTALLATION (ANSI SPEC) (SN 0030000281 through 0030012032)........................................................................244
	FIGURE 8-3. DECAL INSTALLATION (COUNTRY SPEC)........................................................................................................248
	FIGURE 8-4. DECAL INSTALLATION (AUSTRALIAN AND CE SPECS).............................................................................................256
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK..............................................................................................................259
	FIGURE 9-1. RECOMMENDED SERVICE PARTS STOCK..........................................................................................................260
SECTION 10 - SPECIAL OPTIONS.............................................................................................................................263
	FIGURE 10-1. SPECIAL OPTIONS.........................................................................................................................264
PART NUMBER INDEX........................................................................................................................................267

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