John Deere 250D 300D Articulated Dump Truck Parts Catalog PC9107

Description

John Deere 250D 300D Articulated Dump Truck Parts Catalog – PC9107

This is the complete John Deere 250D/300D Articulated Dump Truck Parts Catalog, published under document number PC9107 (Nov-06). It covers the Davenport-built trucks up to serial number 609165 and the non-Davenport (Richards Bay / Eisenbach) built trucks up to serial number 201811. Every parts listing in the catalog was correct at publication, and the exploded illustrations show how each assembly comes apart so you can identify exactly what you need to order.

File Details

• Manual type: Parts Catalog
• Brand: John Deere
• Models covered: 250D and 300D Articulated Dump Trucks
• Document number: PC9107
• Publication date: November 2006
• Language: English
• Page count: 576 pages
• File format: PDF

Chapters Covered

The PC9107 catalog is organised by John Deere’s standard parts numbering system, so every assembly on the machine has its own dedicated section. The main chapters include:

• Wheels and Tires (standard and oversize wheel assemblies, tire inflation kit)
• Axles, Differentials and Suspension Systems (front, middle and rear axle assemblies, differentials, planetary hubs, front suspension struts and strut links)
• Drive Shafts and Universal Joints (front, mid, rear and universal drive shafts)
• Transmission Housing and Covers
• Transmission Planetary (gears, shafts, bearings and seals)
• Transmission Torque Converter
• Power Shift Clutches (A, B, C, D, E, F and G clutch plates and housings)
• Transmission Output Shaft
• Transmission Oil Pump and Drive
• Transmission Control Valve (shift control and valve blocks)
• Transmission Filter, Cooler and Auxiliary Reservoir (retarder valve, oil pan, dipstick, mounts, air-cooled oil cooler)
• Transmission Heat Exchanger Manifold
• Engine – Crankshaft and Main Bearings
• Camshaft and Valve Actuating Means (timing gear cover, camshaft, rocker arms, push rods, rocker arm cover, magnetic pick-up)
• Connecting Rods and Pistons (piston, connecting rod, cylinder liner)
• Cylinder Block (block fittings and main bearing caps)
• Engine Oiling System (oil dipstick, oil pump, oil pressure switch, oil filter and housing)
• Ventilation System
• Cylinder Head and Valves (cylinder head, head bolts, gaskets, valve train, temperature switch sensor)
• Exhaust Manifold
• Fuel Injection System (injection nozzles, fuel lines, injection pump, engine controller for ESN -199999 and ESN 200000-)
• Intake Manifold
• Turbocharger and Oil Lines
• Water Pump
• Thermostats, Housings and Water Piping
• Engine Oil Cooler and Bypass Tubes
• Fuel Filter (final filter, water separator filter, filter header, hoses and brackets)
• Fuel Transfer Pump
• Starting Motor and Fastenings (24V)
• Alternator and Generator Mounting
• Fan Drive (crankshaft dampers and pulley)
• Flywheel, Housing and Fastenings
• Gasket Replacement Kits (engine gasket kits and engine overhaul kit)
• Air Compressor
• Cold Weather Starting Aids (cold temperature starting aid kit, engine coolant heater)
• Engine Cooling System (cooling fan and fan drive)
• Radiator and Fan Shroud (radiator, air cooler, hoses, expansion tank)
• Air Cleaner and Piping (pre-cleaner, hoses, pipes, mounting bracket, filter elements)
• Muffler and Exhaust Pipe (muffler, shields, exhaust pipes, exhaust brake assembly, bin heating kit, exhaust pipe guard kit)
• Engine Mounting (supports, isolators, drive belt and belt tensioner)
• Fuel Tank (tank, filler cap, fuel gauge sender unit)
• Transfer Drive (transfer drive gear case, input shaft, idler shaft, output shaft, bearings and gears)
• Steering System (steering column and wheel, steering pump and drive, steering valve and control, steering cylinders)
• Service Brakes (brake caliper)
• Parking / Emergency Brakes (park brake installation, assembly and actuator, calipers, pads and service kits)
• Miscellaneous Vehicle – Decals and Trademarks (250D and 300D, English, French and Spanish)
• Vehicle Electrical Systems (cab wiring harness, modules, controllers, engine speed control, resistors, circuit breakers, fuses, cab heat and A/C control panel)
• Batteries, Support and Cables (batteries, cables, clamps, additional battery and cables, battery box, covers, door and supports)
• Vehicle Lighting System (rear chassis wiring harness, front chassis wiring harness, windshield washer reservoir, cab work lights, work lights, reverse lights and headlights, reverse flood light)
• Wiring Harness and Switches (cab wiring harness, cab transmission wiring harness, transmission and articulation wiring harness, transmission wiring harness, wiring harness electrical connectors)
• Instruments and Indicators (instrument panel switches)
• Frame, Chassis or Supporting Structure (front mainframe and guards, fenders, steps, hand rails and splash guards, articulation joint assembly, rear frame and bin dump body support pole)
• Hinges, Yokes and Gudgeons (bin pivot)
• Frame Bottom Guards (under frame protection plates)
• Operator’s Station (cab frame, roof, hand rails and rear window guard, cab windows and window seals, cab door, door seals and windowpane, cab door latch, HVAC system access door, cab mountings, cab interior components, cab interior panels, cab interior trim and floor mat, cab roof interior panels, cab HVAC sealing)
• Windshield and Wipers (window wiper and washer kit)
• Seat and Seat Belts (operator’s seat and seat supports, seat belt and seat shock absorber, armrest kit, complete seat with suspension and service kits, seat suspension and service kits, operator trainer seat)
• Air Conditioning System Compressor and Drive (refrigerant hoses and receiver dryer, air conditioner assembly and hoses, air conditioner core, evaporator, switch and blower fan, air conditioner compressor, compressor pulley and service kits, refrigerant hoses and condenser)
• Hood and Hood Supports (engine compartment hood, hood hinges and handles, hood release lever and linkage, hood latch brackets)
• Grille and Grille Housing (headlight protection grilles, engine compartment grille)
• Radio (AM/FM cassette radio, speakers, wire harness and antenna, 2-way radio antenna bracket)
• Mirror (manual adjusted rear view mirrors, power adjusted rear view mirrors, rear view mirror repair kits, rear view mirror supports, left/right hand support arms, rear view mirror brackets and conversion kit)
• Warning Devices Including Horn and Reverse Alarm (electric horn, revolving light bracket and light switch)
• Vehicle Main Hydraulic System (brake valve hoses and switch, brake valve and pedal, cab hydraulic tilt cylinder, hoses and hydraulic pump, cab hydraulic steering system flow control valve and hoses, front chassis hydraulic system, hydraulic control valve and seal kit, dump bin control valve service kits, steering metering pumps, hydraulic hoses and accumulators, rear chassis bin tip cylinders and hydraulic hoses, bin tip cylinder and repair kit, cab hydraulic tilt cylinder and repair kits, hydraulic oil reservoir, filters and oil level gauge, hydraulic oil reservoir hoses and oil lines)
• Vehicle Pneumatic Systems (bin tip control lever and detent valve, pneumatic control solenoid valves and sender, pneumatic air reservoir, air dryer, air horns and air hoses, air reservoir air dryer kit, rear chassis air hose, park brake and bin tip lever pneumatic lines, pneumatic air reservoir dryer unloader valve, pneumatic air reservoir tank and fittings)
• PTO or Winch Drive (power take off – hydraulic pump drive, power take off flange and cover)

At the front of the catalog there are two full indexes. The Alphabetical Index runs from A/C blower fan through to yoke output, so you can look up a part by name and jump straight to the correct page. The Numerical Index in the back lists every part number in ascending order, with the key and page reference beside it, which is the fastest way to confirm a number you already have from a dealer or a machine tag. Both indexes are cross-referenced to the section pages, so a search by either name or number gets you to the right exploded view.

Each section is built around a line drawing that shows the assembly exploded into its components, numbered with key callouts. The accompanying parts table gives the key number, the John Deere part number, the part name, the quantity required and any serial-number break or substitution note. That structure is what makes PC9107 useful both for identifying a single fastener and for rebuilding a complete assembly.

Serial Number Coverage in This Catalog

Many of the parts tables carry serial-number break notes that split the catalog into different build ranges. Examples include:

• Engine serial number (ESN) splits at ESN -199999 and ESN 200000- for items such as the front oil seal, timing gear cover, rocker arm cover, intake manifold, turbocharger oil lines, fuel injection nozzles and fuel injection pump
• Engine serial number splits at ESN -232463 and ESN 232464- for the engine oil cooler bypass tubes and adapter
• Vehicle serial number (VSN) splits at VSN -201014 and VSN 201015- for the fuel filter, fuel filter hoses, brackets and fittings, and at ESN 200000-241708 / ESN 241709- for the fuel filter header
• Serial number splits for the bin tip cylinder (SN -499999 and SN 500000-), cab hydraulic tilt cylinder (SN -499999 and SN 500000-) and steering cylinder (SN -499999 and SN 500000-)
• Serial number splits for the rear frame and bin dump body support pole (SN -201264 and SN 201265-)
• Serial number splits for the dump bin and splash guards (SN -201144 and SN 201145-)
• Serial number splits for the tailgate kit (SN -200926 and SN 200927-)
• Serial number splits for the radiator coolant expansion tank (SN -200692 and SN 200693-)
• Serial number splits for the operator seat and seat supports (Seats Inc. SN -201534 and SN 201535-)
• Serial number splits for the front suspension struts and strut links (SN -200748, SN 200749- and SN 500000-)
• Serial number splits for the rear view mirror supports (SN -200710 and SN 200711-)
• Serial number splits for the radio and antenna (SN -200518 and SN 200519-)
• Serial number splits for the cab wiring harness, rear chassis wiring harness, front chassis wiring harness, articulation wiring harness and battery disconnect (multiple SN break points through 200536, 200537, 200926, 200927)

Because of those splits, it is essential to know both the vehicle serial number and the engine serial number before ordering anything from this catalog. The serial number plate locations are shown in the first pages: the product identification number plate sits on the left-hand side of the front chassis frame near the cab steps, and the engine serial number plate is on the side of the engine.

Engine Identification

The engine serial number plate shown in this catalog identifies the engine as a 6081H series unit. The first line of the plate breaks down as RG (Waterloo Engine Works), 6 cylinders, 081 (8.1 litres), and H for air-to-air aspiration (T indicates turbocharged). The second line reads 6081HT004 for ESN -199999 and 6081HT005 for ESN 200000- onwards. The same page also explains the serial number stamped into the block casting near the plate, formatted as an example RE650490995, which decodes to service part number RE65049, month assembled 2.09 and year assembled 3.95.

Who This Parts Catalog Is For

The PC9107 parts catalog is built for anyone who owns, maintains, repairs or rebuilds a 250D or 300D Articulated Dump Truck and needs to order the correct components the first time. That includes fleet workshops, independent heavy-equipment mechanics, rebuild shops, parts counter staff and owner-operators who do their own service work. Because the catalog covers every assembly from the engine internals to the cab trim, it is just as useful for a full powertrain rebuild as it is for locating a single seal, shim, sensor or bracket.

Using the correct part numbers matters. Many assemblies on the 250D and 300D have serial-number-specific variants, superseded part numbers and substitution notes. A generic aftermarket number or a number from the wrong build range will not fit. This catalog gives you the exact factory part number plus the quantity required and any note about substitutions or supersessions, so the order you place matches the machine in front of you.

What You Can Do With This Catalog

• Identify the exact part number for any component on the 250D or 300D, by name via the Alphabetical Index or by number via the Numerical Index
• Confirm the quantity required before ordering
• Check serial-number break points so the part matches your specific build range
• See how assemblies come apart using the exploded illustrations, which is invaluable when you need to plan a repair or rebuild
• Cross-reference superseded part numbers to the current replacement
• Order the correct gaskets, seals, bearings, shims, fasteners, sensors, hoses and hard parts for any system on the machine
• Reassemble an engine, transmission, axle, brake, hydraulic or pneumatic system with the correct components in the correct positions

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Instant PDF Delivery

The catalog is delivered as a downloadable PDF. There is no shipping, no waiting for a physical book and no risk of a lost parcel. After payment you can open the file immediately on a workshop computer, laptop, tablet or smartphone, and print whichever pages you need for the job at hand. The exploded views and parts tables remain clear when printed, so you can take a printed page out to the machine, mark up the parts you need, and order against it. Keep it on the shop PC and print a fresh copy whenever the previous one gets oily.

With the full John Deere 250D 300D Parts Catalog PC9107 at your fingertips, every parts order starts from the correct factory number for your machine’s build range, every assembly can be broken down and rebuilt with confidence, and every repair moves forward without guesswork.