Jungheinrich EJE 114 EJE 116 EJE 118 EJE 120 Operating Instructions Manual 51564109 – PDF Download

Description

Jungheinrich EJE 114 / 116 / 118 / 120 Operating Instructions — Document 51564109

This is the full operating instructions manual for the Jungheinrich EJE 114, EJE 116, EJE 118 and EJE 120 electric pallet trucks. Document number 51564109, dated 04.17 / 07.21, English (en-GB). It is the document the operator, proprietor and service technician need to run, charge, inspect and maintain these trucks to the manufacturer’s published procedures.

File Details

• Manual type: Operating Instructions
• Brand: Jungheinrich
• Model: EJE 114, EJE 116, EJE 118, EJE 120
• Document number: 51564109
• Edition / date: 04.17, 07.21
• Language: English (en-GB)
• Page count: 163
• File format: PDF

Chapters Covered

• A — Correct Use and Application
• B — Truck Description
• C — Transport and Commissioning
• D — Battery: Servicing, Recharging, Replacement
• E — Operation
• F — Truck Maintenance
• G — Maintenance, Inspection and Changing of Maintenance Parts Requiring Replacement

A — Correct Use and Application

Defines the permitted and prohibited uses of the EJE trucks, the approved application conditions (industrial and commercial environments, cold-store operation, lithium-ion battery temperature limits), proprietor responsibilities, and rules on adding attachments or removing components. Includes the wind-load warning for loads with large surface areas.

B — Truck Description

Covers the assembly overview with numbered callouts, protective and safety equipment (truck contour, emergency disconnect switch, collision safety switch, foot protection tiller), functional description of the electrical system, AC three-phase drive, hydraulic system, steering and operator position. Also includes the hourmeter, travel-program explanations, performance data, gradeability, engine data, dimensions, weights, tyre types, EN norms, RED guideline radio specifications, and the identification points, data plate and capacity plate.

C — Transport and Commissioning

Lifting the truck by crane with the prescribed strap points, securing the truck for transport on a lorry or trailer with lashing straps and wedges, and the procedure for using the truck for the first time — including battery installation, charging, hydraulic oil check and truck start-up.

D — Battery: Servicing, Recharging, Replacement

Detailed safety instructions for lead-acid and lithium-ion batteries, battery types by compartment (XS, S, M, L), battery removal and installation from the top and from the side, charging with a stationary charger or the on-board charger, charge-status LED codes and fault codes. Also covers the integrated modular lithium-ion battery: battery management system, temperature-based usability table, shipping information according to ADR/IMDG/IATA, storage, disposal and charging with the SLH 300i charger.

E — Operation

Safety regulations for forklift truck operation, driver authorisation, hazardous-area rules, displays and controls with numbered callouts, charge status indicator and battery discharge monitor, daily checks, preparing the truck for operation, parking securely, emergency disconnect, automatic braking, travel, changing direction during travel, slow travel, steering, braking types, lifting, transporting and depositing loads, and the positionCONTROL automatic lift/lower function. Includes troubleshooting tables for ‘truck does not start’ and ‘load cannot be lifted’, plus lithium-ion battery fault messages.

F — Truck Maintenance

Operational safety and environmental protection, maintenance safety regulations, working on the electrical system, consumables and used parts, wheels, hydraulic system, lubricants and lubrication schedule, maintenance and repair procedures, preparing the truck, lifting and jacking safely, front panel disassembly, cleaning, wheel attachment and wear check, hydraulic oil level check, fixed support wheel distance, electrical fuse check, decommissioning and disposal.

G — Maintenance, Inspection and Changing of Maintenance Parts

Owner and Customer Service maintenance contents for the EJE 114/116/118/120 and the EJE 114 Li-Ion / EJE 116 Li-Ion / EJE 118 Li-Ion variants. Lists the tasks to be performed at 50 service hours (owner) and at 1000 service hours / annually (Customer Service), covering hydraulic operations, steering, power supply, travel, chassis, brakes, electrical system and optional equipment. Includes maintenance parts replacement intervals for gear oil, hydraulic system breather filter, hydraulic oil, hydraulic oil filter and the cold-store transmission oil and hydraulic oil additive.

What This Manual Lets You Do

With document 51564109 in hand you can correctly operate the Jungheinrich EJE 114, EJE 116, EJE 118 and EJE 120 electric pallet trucks, set the travel program that suits the load and environment, charge both lead-acid and lithium-ion battery variants correctly, remove and refit the battery from the top or side, diagnose a truck that will not start or a load that cannot be lifted, understand every display icon and event message, and follow the exact owner and Customer Service maintenance schedules at the correct service-hour intervals.

The manual also gives you the technical data you need to keep the truck within its rated capacity — rated capacity Q, gradeability, travel and lift speeds, dimensions, weights, tyre sizes, drive and lift motor outputs, hydraulic oil grades, fuse ratings, wheel nut torque values and the fixed support wheel clearance setting. Torque values such as the wheel nuts at 10 Nm then 150 Nm, the front panel bolts at 7 Nm, the dashboard screws at 5 Nm and the support wheel bolt at 15 Nm are all printed here, so you are not guessing.

Why It Matters

These trucks are used in industrial and commercial environments, cool stores and fresh food areas, and the operating conditions directly affect battery life, braking performance and hydraulic behaviour. Using an unsuitable battery, charging with a mismatched charger, ignoring the low-temperature limits or skipping the 50-hour owner checks can damage the truck, shorten battery life and create a real safety risk. The correct procedures and specifications are all in this manual.

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Instant PDF Delivery

This is a PDF download — no shipping, no waiting. After payment the file is available immediately and can be opened on any device: laptop, tablet or phone. Print the pages you need for the workshop, keep the full manual on file, and search the chapters you use most. Whether you are an operator, a fleet supervisor or a service technician working on a Jungheinrich EJE series pallet truck, this operating instructions manual gives you the full document rather than a partial extract.