Jungheinrich TFG 425 GE105-650DZ Forklift Spare Parts Catalogue FN498284 – PDF

Description

Jungheinrich TFG 425 GE105-650DZ Spare Parts Catalogue

This Jungheinrich TFG 425 GE105-650DZ spare parts catalogue is the illustrated parts reference for the TFG 425 LPG counterbalance forklift, built to truck serial number FN498284. Every assembly is broken down into its individual components with Jungheinrich order numbers, quantities, designations, and exploded-view drawings, so you can identify and order the correct part the first time. Whether you are rebuilding a mast, servicing the WG2503 engine, replacing a hydraulic cylinder, or hunting down a specific bolt, this catalogue gives you the exact reference data Jungheinrich service departments use.

File Details

• Manual type: Illustrated spare parts catalogue
• Brand: Jungheinrich
• Model: TFG 425 GE105-650DZ
• Serial number: FN498284
• Language: English (with multilingual abbreviations glossary)
• Page count: 395 pages
• File format: PDF
• Document reference: FN498284
• Engine covered: WG2503 LPG, 36.5 kW

Chapters Covered

The catalogue is organised into major assembly groups, each with exploded diagrams, item numbers, and full parts listings.

• Frame and superstructure — chassis, counterweight, overhead guard, coverings, labels, mirrors
• Seat and operator station — driver seat MSG20 KL, seat mounting rails, cover panels, switchplate kit
• Drive unit (internal combustion engine) — WG2503 LPG engine assembly, cylinder head, valve cover, crankshaft, camshaft, pistons, oil pump, water pump, alternator, starter motor, thermostat, intake and exhaust manifolds, oil cooler, ignition coil, gasket and bearing kits
• S.C.R. engine unit — emission control system assembly for LPG
• Drive axle — centre housing, drive pinion, differential, axle housings, wheel hub drive, planetary gears, brake valve block, universal joint
• Hydrodynamic transmission — transmission housing, forward and reverse clutches, gear set, hydraulic control valve, hydraulic pump, strainer, dipstick
• Wheels and axles — super cushion tyres 7.00-12 and 6.00-9, wheel rims
• Steering system — steering column, servo mechanism, steering axle, steering cylinder, stub axle knuckle, mounting parts
• Hoist frame and load lifting device — outer, intermediate and inner mast fixed parts, fork carrier, lift cylinders, mast connection elements, roller blocks, chain bolt mounting parts, sideshift carriage, load guard, forks
• Connection chassis / load lifting device — tilt cylinders
• Hydraulic system — valve blocks, hydraulic pump, hydraulic pipes, control levers, mounting hydraulics, filter assembly
• Electric system — chassis cable kits, transmission cable kit, ignition switch, display unit, rotating light, reverse warning system, auxiliary electrics, alternator and starter motor sub-assemblies, STVZO lighting system
• Battery — battery support and 12V/72Ah battery assembly
• Lubes and fluids — engine oil, transmission oil, hydraulic oil, antifreeze, greases

Beyond the parts lists, this catalogue includes a comprehensive technical abbreviations glossary covering hydraulic, electrical, and mechanical designations, a truck identification plate reference, guidance on using repair kits and exchange components, and master data sheets listing every top-level assembly with its Jungheinrich registration number. The exploded views are drawn so each numbered item corresponds directly to the parts table beneath it, letting you trace a component from the whole assembly down to the last washer, circlip, or O-ring.

Why This Catalogue Matters for TFG 425 Owners

Forklift parts are not interchangeable by guesswork. A wrong hydraulic seal, an incorrect bearing grade, or a mismatched mast roller will fail again quickly and can damage surrounding components. This Jungheinrich TFG 425 spare parts catalogue removes the guesswork by giving you the exact order number for every component on the truck, cross-referenced to exploded drawings that show exactly where it fits. It is the same reference structure Jungheinrich customer service uses to process spare parts orders, so you can order confidently whether you are a workshop, a fleet maintainer, or an owner-operator keeping a single machine running.

What You Can Do With This Parts Catalogue

• Identify and order the correct engine parts for the WG2503 LPG power unit, including pistons, rings, bearings, gaskets, and seals
• Rebuild or repair the mast and carriage assemblies with correct rollers, shims, chains, and cylinder seals
• Service the drive axle — differential, planetary drives, hub seals, and brake valve components
• Overhaul the hydrodynamic transmission with correct clutch plates, seals, and control valve parts
• Trace hydraulic hoses, valve blocks, and pump assemblies back to their exact order numbers
• Source electrical components — cable kits, switches, relays, fuses, lighting, and sensors
• Find every label, decal, and warning plate used on the TFG 425
• Reference the correct lubricants and fluids for each system

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Instant PDF Delivery

The Jungheinrich TFG 425 GE105-650DZ spare parts catalogue FN498284 is delivered as an instant PDF download after payment. No shipping, no waiting for a disc or a printed binder. Open it on a laptop in the workshop, a tablet on the shop floor, or a phone at the machine — and print any page or diagram you need for the job at hand. Keep it on file and you have a permanent parts reference for the life of the truck.