Kalmar DCE 90-180 Forklift 2006-Onwards Spare Parts Catalogue PDF

Description

Kalmar DCE 90-180 Spare Parts Catalogue – 2006 Onwards

This is the complete illustrated spare parts catalogue for Kalmar DCE 90-180 series forklift trucks, covering machines from 2006 onwards. Published under document number 920936.0155 (Issue 150323), this catalogue gives you the exact part numbers, descriptions and exploded-view illustrations needed to identify and order the correct components for your truck. Whether you are maintaining a single machine or managing a fleet, this Kalmar DCE 90-180 parts catalogue is the definitive reference for every assembly on the truck.

The catalogue is organised into the same main groups used on the Kalmar machine card, making it quick to navigate from system to system. Each group begins with its own contents page, followed by text pages that list part numbers, descriptions, quantities and explanatory notes alongside the corresponding illustration pages.

File Details

• Manual type: Illustrated Spare Parts Catalogue
• Brand: Kalmar
• Model series: DCE 90-180
• Coverage: 2006 onwards
• Language: Swedish / English (bilingual)
• Page count: 6,514 pages
• File format: PDF
• Document number: 920936.0155
• Issue: 150323

Chapters Covered

The catalogue follows the Kalmar group structure. Each group contains its own index, parts listings, illustrations and cross-references.

• Group 1 – Motor / Engine
  • Engine mountings (TAD761, TAD750, QSB6.7, TAD650, C6.6)
  • Fuel system – fuel tanks, fuel filters, water separators, fuel pipes, injection pumps, fuel injectors, UREA installation
  • Mechanical parts – cylinder head, cylinder block, crank mechanism, crankshaft, flywheel housing, flywheel, timing gear housing, camshaft, valve mechanism, valve cover, heat protection
  • Cooling system – water pump, thermostat, fan transmission, fan drive, oil cooler, radiator, cooling coils, expansion tank
  • Lubrication – oil sump, oil pump, oil filter, oil draining, oil level sensor
  • Control system – engine wiring, control unit ECU, sensors
  • Ignition / preheating
  • Start / stop – starter motor, start protection
  • Intake / exhaust – air cleaning system, turbocharger, exhaust pipe, crankcase ventilation, induction manifold
• Group 2 – Transmission
  • Gear box mountings (TE13, TE17, 3WG-161, 3WG-171)
  • Torque converter / clutch system – converter housing, torque converter, transmission case, flexible plates
  • Mechanical transmission – pump drive, gear group, forward shaft group, clutch groups, output shaft
  • Lubrication – charging pump, oil filter, oil draining
  • Cooling system – valve plates, hoses
  • Control system – gear box wiring, control valve, modulated valve, regulator valve, pressure regulator
• Group 3 – Power Transmission / Drive Axle
  • Drive shaft
  • Drive axle mountings (STD, EC and various part numbers)
  • Hub assembly
  • Planetary gear
  • Differential carrier
  • Electric differential lock
• Group 4 – Brakes
  • Service brake system – hydraulic drive axle, hydraulic brake circuits for cab and frame, drive wheel brake, brake lines
  • Parking brake system – parking brake, Knott parking brake, brake cylinder, main valve and hoses
• Group 5 – Steering
  • Power-assisted steering – steering axle (various HJB ranges), steering cylinder, wheel hub
  • Hydraulic steering – cab and frame circuits, lever / micro steering, emergency steering
  • Mounting clamps and brackets
  • Hose chart
• Group 6 – Wheel Suspension
  • Tyre and rim system – wheel mounting, rim and tyre, drive axle covers, wheel nut guards
• Group 7 – Load Handling
  • Lifting / lowering – lifting cylinders, accumulators, lifting masts (FKLD, FFKD, FFKT), clamp cylinders
  • Carriages – SS, SF, MAN, CS, Pintype, Aggregate variants
  • Side-shift – aggregate body, hydraulic, electric system, side shifting cylinder
  • Positioning – spreading cylinders
  • Tilt – tilt masts, tilt cylinders, tilt function, over-centre valve
  • Levelling – levelling fork, hydraulic levelling
  • Load carrying – twistlocks, fork holders, forks, coil ram, load backrest
  • Additional functions – vertical indication, load indicator, extra hydraulic function, extra lifting speed, quick couplings
  • Hose laying, hose charts, heat protection
• Group 8 – Control and Monitoring System
• Group 9 – Frame, Body, Cab and Accessories
• Group 10 – Common Hydraulics
• Group 11 – Common Electrics
• Group 12 – Common Pneumatics
• Numerical Register – part number index
• Standard Parts List – standard fasteners and fittings
• Additional Documentation
• Feedback Form

This Kalmar DCE 90-180 spare parts catalogue is not merely a list of numbers. Each assembly is shown in exploded-view illustrations with numbered positions that correspond directly to the parts tables. That means you can visually confirm the exact component you need — whether it is a single O-ring, a complete cylinder, a turbocharger, a transmission clutch pack, a hydraulic valve block or a cab trim piece. The text pages give the article number, Swedish and English descriptions, quantity used in the assembly, and notes covering serial-number breaks, alternative part numbers, supersessions and special conditions.

What This Catalogue Enables You to Do

The depth of this Kalmar DCE 90-180 parts catalogue supports almost every parts-identification job on the truck. You can locate the correct engine mounting for a TAD650 or QSB6.7, trace the entire fuel system from tank to injector, identify the exact clutch plates in a TE17 gear box, or find the right seal kit for a lifting cylinder. The catalogue covers multiple engine variants — TAD650, TAD660, TAD750, TAD760, TAD761, QSB6.7 and C6.6 — and multiple transmission options, so it remains useful across a wide fleet of DCE 90-180 machines.

Because the catalogue reproduces the same group and section structure as the machine card, you can cross-reference the card that came with your truck directly against the catalogue. If your machine card lists a particular engine or gear box variant, you simply go to the matching group and section to find the parts that apply to your configuration. The notes columns flag serial-number breaks, so you can confirm whether a specific part applies to your machine before ordering.

The hydraulic and electrical sections are particularly detailed. The Kalmar DCE 90-180 parts catalogue includes hydraulic hose charts, valve plates, control valves, sensors, cable units and electrical installation drawings for engines and transmissions. For load handling, you get complete breakdowns of lifting masts, carriages, side-shift aggregates, tilt cylinders and attachment functions. The catalogue also covers the common hydraulics, common electrics and common pneumatics groups, so you are not limited to the drivetrain alone.

Why the Right Part Number Matters

Ordering the wrong part for a forklift can mean downtime, return shipping, and in some cases damage to adjacent components. This Kalmar DCE 90-180 spare parts catalogue removes the guesswork. By using the illustration pages to visually confirm the component and the text pages to capture the exact article number, description and quantity, you give your dealer everything needed to supply the correct part on the first attempt.

The catalogue also includes a numerical register that lets you look up a part number and find every group and page where it appears. That is invaluable when you already have a part number stamped on a component or written on an old invoice and need to confirm it fits your machine. The standard parts list covers common fasteners, washers, nuts and fittings, saving you from having to search through assembly pages for routine hardware.

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Instant PDF Delivery

This Kalmar DCE 90-180 parts catalogue is delivered as a PDF download. There is no shipping, no waiting for a physical book, and no risk of a courier losing your manual. Once your order is complete, you can download the file immediately and open it on any device — laptop, tablet or smartphone. You can print individual pages for the workshop, email sections to a colleague, or keep the full 6,514-page document on a USB drive in the service truck.

Whether you are a fleet maintenance manager, a workshop technician, a parts counter specialist or an owner-operator, this Kalmar DCE 90-180 spare parts catalogue gives you the same parts information used to support these machines. It covers the complete truck, from the engine and transmission through to the load handling system, frame, cab, common hydraulics, electrics and pneumatics. Keep it on hand and you can identify, verify and order the right parts for your DCE 90-180 with confidence.