Kalmar DCE/DCF280-500 DCF90-100 Spare Parts Catalogue 920936.0151

Description

Kalmar DCE/DCF280-500 DCF90-100 Spare Parts Catalogue

This is the full illustrated spare parts catalogue for the Kalmar DCE/DCF280-500 and DCF90-100 machine series, published under document number 920936.0151, issue 080520. It is the reference every workshop, parts desk and maintenance planner needs to identify and order the correct components for these machines. Every assembly is shown as an exploded or plan illustration with position numbers that link directly to a matching parts table giving part number, description and quantity.

The catalogue is organised in the same group structure Kalmar uses across its machine documentation: groups 0 through 12 cover the complete machine, engine, transmission, driveline, brakes, steering, suspension, load handling, control and monitoring, frame and cab, common hydraulics, common electrics and common pneumatics. An additional machine card section, numerical register, standard parts list and feedback form complete the document.

File Details

• Manual type: Illustrated spare parts catalogue
• Brand: Kalmar
• Models covered: DCE/DCF280-500, DCF90-100
• Language: Swedish / English (bilingual)
• Page count: 5,241
• Format: PDF
• Document number: 920936.0151
• Issue: 080520

Chapters Covered

• 0 — Complete machine / Machine overview — machine signs, decals, lifting points and general overview illustrations
• 1 — Engine — cylinder head, cylinder block, crank mechanism, camshaft, valve mechanism, timing gear, flywheel, lubrication system, cooling system, fuel system, air intake and exhaust, turbocharger, engine electrics, engine mounts and suspension for TAD760VE, TAD950VE, TAD952VE, TAD1250VE, QSM11 and QSB6.7 power units
• 2 — Transmission — gearbox with brackets, torque converter, converter housing, transmission housing, turbine shaft, drive plate, flexplates, pump drive, gear groups, output shaft, lubrication and transmission cooling
• 3 — Power transmission / driveline — propshaft, drive axle, drive shaft housing, differential carrier, planetary wheel ends
• 4 — Brakes — service brake system, hydraulic brake valve, drive wheel brakes, parking brake system, brake cylinder, hydraulic tank, oil cooler and breathing filters
• 5 — Steering — steering valve orbitrol, hydraulic steering, hydraulic joystick steering, steering cylinder, steering axle 16.00×25, 18.00×25 and 18.00×33 variants
• 6 — Suspension — steering axle assemblies, steering wheel suspensions, tyre and rim assemblies, wheel nut guard rings
• 7 — Load handling — hydraulics and control valves, lifting and lowering, lifting cylinders, lifting masts, mast wheels, chain wheels, hose tensioners, attachments, gantry lifting carriages, extension cylinders, side shifting, spreading, top lift, levelling, load securing, forks and fork brackets
• 8 — Control and monitoring system
• 9 — Frame, body, cab and accessories
• 10 — Common hydraulics
• 11 — Common electrics
• 12 — Common pneumatics

What sets this catalogue apart from a generic parts list is the level of illustration detail. Each group opens with its own contents page, then steps through every sub-assembly as an exploded drawing where each component is drawn in place and numbered. Following the illustration, the text page repeats those numbers with the exact Kalmar part number, the Swedish and English description, and the quantity required for the assembly. Level dots in the description column show which parts belong to a higher sub-assembly, so a single order line for a complete unit automatically includes everything indented beneath it. Where an assembly has an alternative or superseded part, a footnote references the replacement.

For the engine group alone, the catalogue covers six different power units with their own cylinder head, cylinder block, crank mechanism, camshaft, valve mechanism, flywheel housing, timing gear housing, lubrication and cooling sub-sections. The transmission group details the complete gearbox including torque converter, converter housing, transmission housing, clutch packs, gear sets and output shaft. Driveline, brakes, steering and suspension each have their own exploded illustrations of every component, down to individual bearings, seals, shims and retaining rings. Load handling is particularly deep because these machines can be configured with many mast types, carriage widths and attachment options, and the catalogue shows each configuration separately.

This is the level of parts documentation that lets a workshop order correctly the first time. When a seal kit or a shim pack is needed, the catalogue shows exactly which part number belongs to which sub-assembly and which components are already included in a higher-level kit, so there is no double-ordering. When a machine is fitted with a particular mast or attachment option, the catalogue’s option-based section structure means the right illustration can be located quickly from the machine card, which is why the catalogue instructions in the front matter spend so much time explaining how to read the machine card alongside the catalogue.

Kalmar DCE/DCF280-500 and DCF90-100 machines are heavy, expensive pieces of equipment and the cost of downtime is high. Having the correct illustrated spare parts catalogue on hand means a fitter can identify the right part from the drawing, cross-check it against the text page, and order with confidence. The document also includes the standard parts list, so common fasteners, washers and fittings can be identified directly from the standard list without needing a separate hardware catalogue.

IMAGES PREVIEW

This Kalmar DCE/DCF280-500 DCF90-100 spare parts catalogue is delivered as an instant PDF download. There is no shipping, no waiting for a physical book, and the file can be opened on any computer, tablet or phone in the workshop. Pages can be printed if a paper copy is needed at the machine, and the catalogue can be searched on screen to jump straight to a group, an illustration number or a part number. For anyone maintaining, repairing or rebuilding a DCE/DCF280-500 or DCF90-100, this is the reference document that makes ordering and identification reliable.