Kalmar DCG 180-330 Spare Parts Catalogue 920936.0179 PDF

Description

Kalmar DCG 180-330 Spare Parts Catalogue 920936.0179

This is the full illustrated spare parts catalogue for the Kalmar DCG 180-330 range of heavy forklift trucks, published under document number 920936.0179 (Issue 150409). It is the complete parts reference used to look up, order and identify replacement components on the DCG 180-250 and DCG 280-330 machines, and it covers the entire truck from the engine block through to the counterweight.

If you maintain, repair or refurbish a Kalmar DCG-series forklift, this Kalmar DCG 180-330 spare parts catalogue is the document that turns a vague description of a broken part into an exact article number. Every group is illustrated and every illustration is backed by a text page listing position numbers, part numbers, descriptions and quantities.

File Details

• Manual type: Illustrated Spare Parts Catalogue / Reservdelskatalog
• Brand: Kalmar (Cargotec)
• Model range: DCG 180-330
• Publication number: 920936.0179
• Issue / date: 150409 (Issue 150409)
• Master catalogue reference: 920936.0140 (unique catalogue is built on it)
• Language: Swedish and English (bilingual)
• Page count: 1,465 pages
• File format: PDF

How the Catalogue is Organised

The Kalmar DCG 180-330 parts catalogue is split into numbered groups so you can jump straight to the system you are working on. Each group has its own group index at the front, its own internal page numbering, and a lettered tab for the numerical register, standard parts list and additional documentation.

• 0 — Complete machine (decals, plates, symbol plates, lever symbols, chassis signs for 180-250 and 280-330)
• 1 — Engine (QSB6.7 engine mounting, fuel system, mechanical engine parts, intake and exhaust, cooling system, lubrication, engine control and electrics, start/stop)
• 2 — Transmission (TE17 gearbox mounting, torque converter / clutch system, converter housing, transmission case, flexible plates, mechanical transmission, pump drive, clutch groups, output shaft, lubrication, cooling, transmission control system)
• 3 — Power transmission (drive shaft DCG180-250 and DCG280-330, drive axle mounting, drive axle casing, hub assembly, planetary gear, differential carrier, hydraulic differential lock)
• 4 — Brakes (service brake hydraulics for 180-250 and 280-330, brake valves, brake pumps and filters, hydraulic drive axle hoses, cab brake system, drive wheel brake, parking brake system, brake cylinder, Knott parking brake)
• 5 — Steering (steering axle 180-250 and 280-330, steering cylinders, hydraulic steering in cab, tiltable cab, cassette and TDS variants, hose chart)
• 6 — Wheel suspension (steering axle suspension, hub, tyre and rim system, wheel mounting, wheel nut guard ring, wheels and rims)
• 7 — Load handling (lifting cylinders, free lift cylinders, accumulators, buckling support cylinder, lifting masts FKLD and FFKD, lift chains, chain wheels, mast wheels, support rollers, hose laying, hose brackets, hose charts, carriages, carriage hydraulics, hydraulic lift FKLD and FFKD, flow valve, spreading cylinders, tilt cylinders, tilt functions LB and HB, fork brackets, roller forks, hook-type fork arms, rollers, vertical indication mast, pressure sensor balance)
• 9 — Frame, cab and accessories (pedal system, brake and gas pedals, steering column, ignition switch, main switch, display, control levers, seat range including Grammer Actimo XL, HVAC and air conditioning, wiper/washer system, lighting, communication systems, glass/windows/mirrors, cab structure and suspension, cab interior, frame HJB 4000 / 4250 / 4750, body structure, counterweights, central lubrication)
• 10 — Common hydraulics (hydraulic oil tanks 180-250 and 280-330, extension tanks, accumulators, pumps, main valve mounting, main valves, breathing filter, return lines, oil coolers)
• 11 — Common electrics (cubicle installation, fuses, main switch installation, batteries, alternator QSB6.7, el-distribution, cab electrics, KCU mounting, cubicle mounting, chassis electrics, windshield wiper installation)
• 12 — Common pneumatics
• D — Numerical register (article number index with group and page references)
• E — Standard parts list
• F — Additional documentation
• G — Feedback form

Read together, these groups make the Kalmar DCG 180-330 spare parts catalogue a genuine workshop-grade reference rather than a simple exploded-view sheet. The illustration pages use plan and exploded views with item balloons, and the facing text pages carry the position number, quantity, part number, Swedish description, English description and any notes such as kit contents, thread-locking instructions or superseded part references. Notes that cannot be printed inline are flagged with numbered footnotes at the bottom of the text page, and a dedicated abbreviations page explains terms such as DELKPL (subassembly), ERS (replaces), ERS AV (superseded by), KPL (complete), N.S.S. (not sold separately), STD (standard) and ERF (order as required).

What Makes This Catalogue Usable on the Shop Floor

Forklift parts lookup lives or dies on identifying the right number fast, and this document is built around that. The numerical register under tab D lets you work in reverse: find the article number you already have and see which group and page it lives in. The group indexes at the front of each group let you work forwards from the system you are repairing. Exploded illustrations mean you can see how a component is assembled — how the flexible plates sit between the flywheel and converter, how the tilt cylinder and tilt function LB linkage are pinned together, how the differential carrier and crown wheel and pinion kit stack up — before you take anything apart.

Because the catalogue is bilingual, the Swedish column and the English column sit side by side on every text page, which removes the usual guesswork when a translated part name does not quite match the local terminology.

Covered Machines and Engines

• Kalmar DCG 180-250 — covered by dedicated sections for engine mounting, air intake, cooling, hydraulic tank, control unit and steering axle
• Kalmar DCG 280-330 — covered by separate sections for the same systems where the hardware differs
• Engine: QSB6.7 (multiple dedicated sections: mounting, fuel system, mechanical parts, air intake, cooling, lubrication, controls, start/stop, alternator)
• Transmission: TE17 gearbox with converter / clutch system
• Frames: HJB 4000, HJB 4250, HJB 4750 (splash guards, steps, sound traps and counterweights differ by wheelbase)

The catalogue references the machine card throughout and notes where optional equipment such as air conditioning, Grammer seats, armrest joystick steering and rotating floor cassettes change the parts build. That makes the machine card — not the catalogue alone — the key to confirming the exact configuration of your truck.

Systems You Can Identify Parts For

Whether you are rebuilding a tilt cylinder seal set, chasing a part number for a brake pedal push rod, replacing a mast wheel and its retaining ring, sourcing a chain tightener, matching a counterweight to a specific wheelbase, or ordering a new ECU, cable unit or sensor, the group structure gets you to the drawing. The catalogue covers hydraulic hose routing with dedicated hose charts and hose bracket assemblies, full hydraulic valve stacks for main valve, flow valve, over-centre valve and lowering check valves, and a complete electrical section covering fuse boxes, relays, batteries, alternator mounting and cab wiring harnesses.

The lubricating system, cooling system and temperature control sections (including oil coolers, breathing filters, thermostats and return lines) are documented in enough depth to identify service parts without needing the machine in front of you for every lookup.

Why Buy This Kalmar DCG 180-330 Parts Catalogue

Guessing a part number on a heavy forklift is expensive — wrong parts sit on the shelf, right parts sit in a warehouse waiting on a second order, and the truck stays down. This Kalmar DCG 180-330 parts catalogue removes the guesswork by giving you the exact exploded view and part number for the assembly you are working on, in one continuous 1,465-page document.

Because it is a PDF, there is no shipping wait, no binder to lose on site, and no limit on copies. Keep it on a laptop in the workshop, on a tablet at the machine, or print only the group pages you need for a job. Zoom into an exploded view to read the balloon numbers, then flip to the matching text page for the part number and quantity.

Order the Kalmar DCG 180-330 spare parts catalogue today and get instant access to the complete parts reference for the DCG 180-250 and DCG 280-330 forklift range.

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