Kalmar DRS4531-S5 Spare Parts Catalogue 2001 – Serial Numbers 45560, 45561, 45562, 45563

Description

Kalmar DRS4531-S5 Spare Parts Catalogue 2001 – Serial Numbers 45560, 45561, 45562, 45563

This is the illustrated spare parts catalogue issued for the Kalmar DRS4531-S5 container handling machine, valid for the four machines listed on its front page: serial numbers 45560, 45561, 45562 and 45563, year 2001. It is published by Kalmar Industries Oy Ab, Container Handling, Tampere, Finland, and is written for ordering spare parts from authorised Kalmar dealers. Every part shown in the catalogue carries a reference number tied to an illustration, and every reference number carries an order number, description, quantity and standard note.

File Details

• Manual type: Spare parts catalogue (illustrated parts list)
• Brand: Kalmar Industries Oy Ab (Container Handling)
• Model: DRS4531-S5
• Serial numbers covered: 45560, 45561, 45562, 45563
• Year: 2001
• Language: English, German and Portuguese (selected headings also in French)
• File format: PDF
• Page count: 610 pages

Chapters Covered

The catalogue is split into numbered groups, and each group is broken into modules. The main index runs as follows:

• 00 Instructions – how the spare parts lists are built and how to order
• 01 Power Unit – Engine and transmission mounting (KV01-0100), Engine (KV01-0101), Cooling system (KV01-0102), Hydraulic transmission (KV01-0103), Dipstick/gearbox (KV01-0110), Fuel system (KV01-0105 and KV01-0123), Control equipment for power unit (KV01-0107), Exhaust manifold (KV01-0136), Air filter (KV01-0109), Fuel filter (KV01-0121)
• 02 Power Transmission – Drive shaft (KV02-0109) with differential, frame, wheel end and wet disc brake sections, Propeller shaft (KV02-0101), Steering axle (KV02-0111)
• 03 Hydraulic System – Hydraulic equipment for frame (KV03-0117), Hydraulic equipment for steering device (KV03-0118), Hydraulic tank (KV03-0102), Oil cooler (KV03-0135 and KV03-0139), Hydraulic valve (KV03-0119), Hydraulic pump (KV03-0105), Brake equipment (KV03-0136), Hydraulic brake pump (KV03-0107)
• 04 Electrical System – Electric equipment for frame (KV04-0129), Electric equipment for power unit (KV04-0101), Overload protection (KV04-0120), Buzzer (KV04-0107), Automatic gear shift (KV04-0121)
• 05 Cabin – Cabin (KV05-0113) covering dashboard, steering, doors, glazing, seat, wipers, heater and air conditioning components, plus Cab transfer unit (KV05-0105)
• 06 Working Devices – Boom (KV06-0129) and Spreader (KV06-0122), including lift cylinders, lift frame, T-beam, turning device, planet transmission and hydraulic motor
• 07 Frame and Shields – Equipment (KV07-0108), Counterweight (KV07-0102), Protections (KV07-0109), Installation of batteries (KV07-0103)
• 08 Equipment – Air conditioner (KV08-0113) and Centralized lubrication system (KV08-0104)

Inside the power unit group the engine module alone spans cylinder block, cylinder head, crankshaft and bearings, camshaft, gear housing and gears, covers, flywheel and flywheel housing, aftercooler and its plumbing, turbocharger and pipework, oil sump, oil cooler, oil pump, pipework, water filter, water pump, injection pump, fuel pump mounts, fuel pump drive, V-belt pulleys, fan, starter motor, alternator and mounting, lifting brackets and supports. The transmission group breaks the gearbox down into converter, turbine axle, clutch shafts, gears, valve housing, pump and valve, and sealing kits. The hydraulic group covers frame hydraulics, steering hydraulics, the hydraulic tank and indicator, both oil cooler variants, the l-valve and ll-valve assemblies with their blocks, one-way valves and solenoid coils, the hydraulic pumps and the brake valve and pressure accumulator equipment.

How Each Part Is Identified

The catalogue works in pairs of pages. An illustration page shows the assembly as an exploded or plane view with reference numbers pointing at each component; the facing text page lists those same reference numbers with the part name, Kalmar order number, quantity and any standard or dimension note such as an ISO or DIN fastener specification. Module front pages carry a revision code, a completion date, the module number and the page numbering, so a part can be traced from the drawing to the order line and back again.

Because the modules are grouped by system rather than by component name, a single assembly can be followed end to end. A lift cylinder for example is listed at the assembly level and again as an internal breakdown with piston, tubes, gasket box, bearings, eye nut and the exact screw and washer call-outs. The same applies to the spreader turning device, where the gearbox is split across five sub-pages covering the planet transmission stages, brake discs, clutch, flange and gear. The wet disc brake module similarly separates housing, pistons, plates, springs, guides and plugs so that a rebuild can be ordered part by part rather than as a complete unit.

What This Catalogue Lets You Do

With this Kalmar DRS4531-S5 spare parts catalogue on hand you can identify the exact part you need for machines 45560, 45561, 45562 and 45563 without dismantling first and guessing afterwards. You can read the illustration, note the reference number, then look up the order number and quantity from the matching text page – and hand that information to a dealer in exactly the form the ordering instructions in the 00 Instructions group require, along with the machine number, model, and where relevant the engine and gearbox numbers. That is the difference between a single correct delivery and a round of returns.

It also removes the guesswork from fastener and seal selection. Screws, nuts, washers, circlips, O-rings, seal rings, gaskets and spacers are listed with their standards and, where given, their dimensions – so a bolt is not just “M12x35” but a specified ISO4017 item, and a shim is listed by its thickness range where the module calls for selective fitting. On a machine where a lift boom or a spreader is concerned, that level of detail is not a luxury.

The document is equally useful for planning rather than repairing. Reading through the hydraulic valve modules, the electric equipment for frame and boom, the cabin upholstery and dashboard sections, or the centralised lubrication system layout shows what is serviceable, what is supplied as a complete assembly, and what is available only as an individual component – which is what you need before quoting a job or holding stock.

Delivery

IMAGES PREVIEW

The catalogue is supplied as an instant PDF download after payment, with no shipping and nothing to wait for. It opens on a workshop laptop, a tablet or a phone, and any page or page pair can be printed for the bench or handed to the parts counter. Keep it on file and the same reference numbers, order numbers and quantities are available the next time the machine is in the workshop.