Kawasaki 95ZV Wheel Loader Parts Catalog 2012 PDF – 93315-00158 Parts Manual Download

Description

Kawasaki 95ZV Wheel Loader Parts Catalog – December 2012 Edition

This is the complete Kawasaki 95ZV Wheel Loader Parts Catalog, issued under document number 93315-00158 in December 2012. It is the publication a workshop, parts counter or fleet manager uses to identify, order and cross-reference every serviceable component on the 95ZV wheel loader, from the front chassis and lift arm assembly all the way back to the rear axle and the ROPS cab. Every line entry pairs a symbol from the exploded illustration with a part number, part name, unit quantity and the exact chassis serial range the part applies to.

Because Kawasaki split the 95ZV production run into multiple serial-number bands, the catalog lists separate part numbers for many assemblies depending on the machine’s chassis number. The pages are grouped in the same order as the machine itself: front chassis and electrical first, then the power system, torque converter and transmission, axles and differentials, brakes, loading hydraulics, buckets and attachments, cab, options and ROPS cab. That structure is exactly what makes the Kawasaki 95ZV parts catalog so useful when a machine is down and a component has to be identified from the illustration and ordered by number rather than guessed.

File Details

• Manual type: Parts Catalog
• Brand: Kawasaki
• Model: 95ZV Wheel Loader
• Document number: 93315-00158
• Edition / date: December 2012
• Languages: English, Spanish, Portuguese
• Page count: 786 pages
• File format: PDF

Chapters Covered

• Chassis and Electrical System
• Power System
• Torque Converter and Transmission System
• Axle and Differential
• Brake System
• Loading Hydraulic System
• Accessories, Bucket, ETC
• CAB
• Option
• ROPS CAB
• Parts No. Index

Chassis and Electrical System

This is the largest section of the Kawasaki 95ZV parts catalog and it begins with the front chassis group, the lift arm group and the pin mount, each drawn as a full exploded illustration with the connecting pins, washers, shims, grease nipples and dust seals called out by symbol. The rear chassis group and center pin group follow, then the fuel tank group and oil tank group with their strainers, elements, breather valves, level gauges and magnetic plugs. Seat stand and control box mounts, control box covers for both early and late serial ranges, operation stand, deck and fender, step and handrail, screen board mount, engine room mount, radiator guard mount and rear grille groups are all covered with their weld-on plates, catches and hinges.

The electrical side of this chapter lists the gauge group, electrical parts mount, front and rear lamp groups, battery mount, instrument and switch mounts for each serial band, and the complete electrical wiring sections for the front chassis, rear chassis, floor board and cab. Relay unit mounts, horn mounts, fuse boxes, circuit breakers, controllers and converters are itemised so a technician can chase a fault to the exact connector or relay.

Power System

The power system chapter opens with the power group and drain line, then covers the 2nd and 3rd propeller shafts with their spiders, sleeve yokes, center bearings and grease nipples. Radiator mount, radiator groups for early and late serial ranges, fan motor and oil motor assemblies are broken down across the serial bands so the correct motor variant is identified for the machine at hand. Radiator cores, water line, air cooler line, air cleaner group, exhaust group and fuel line round out the chapter, including the air cleaner elements, vacuum valve, pressure sensor and the cold starter kit.

Torque Converter and Transmission System

Transmission hydraulic line sections for both serial groups lead into the torque converter and transmission section. The T/C input shaft group, gear shaft and oil pump group, transmission housing, high and reverse clutch, low, second and third clutch, first clutch, output shaft group and solenoid valve and valve unit are all illustrated with their pistons, discs, friction plates, snap rings, bearings and seals. A dedicated repair kit section lists the seal kits and gasket kits by section reference, which is invaluable when the transmission is being resealed rather than rebuilt.

Axle and Differential

The front and rear axle groups are shown as complete exploded assemblies with hubs, planet gears, internal gears, brake discs, pistons, taper roller bearings, floating seals and axle shafts. Axle support groups for both serial ranges, front differential and rear differential groups split by serial number, and the tire and disc wheel group with rims, side rings, lock rings and valves complete the rolling stock coverage. Spiral bevel gear sets, pinion yokes, oil seal retainers and shim tables are all called out so backlash and preload work can be done by the book.

Brake System

Brake line sections run from the floor board through the rear chassis to the axle, with separate drawings for the early and late serial ranges, plus the accumulator brake line and air breather mount. Parking brake group, brake valve group for left and right pedals, valve unit, brake valve internals, oil cylinder, and unloader valve for both serial bands are included, along with the shift lever group, tilt case group, valve control group, fuel control group, steering cylinder group, steering valve, orbitrol, steering cylinder, bucket positioner and kickout groups.

Loading Hydraulic System

The loading hydraulic line sections are separated into front chassis, rear chassis for suction, rear chassis for pump, rear chassis for return, steering cylinder, center pin, oil cooler and fan motor circuits, each with hoses, pipes, flanges, split flanges and O-rings listed by symbol. Pilot hydraulic lines are split into front chassis, rear chassis and control box sections. Oil pumps are covered across five serial-number ranges, followed by the accumulator, control valve, pilot valve in four serial variants, stop valve, fan motor valve, lift cylinder and tilt cylinder for both serial bands. Seal kits for every cylinder are listed separately.

Accessories, Bucket and Options

Bucket sections cover general purpose, rock RS, rock RV and the multi-purpose bucket, with cutting edges, side edges, corner teeth, adapters, bolt sets and shims listed. Bucket option parts and the marking group follow, then the repair and maintenance parts list with paint, sealant, brake fluid and locking liquids. Option chapters cover weight mount, guard mount, lock group, high lift arm specification with its own lift arm, tilt cylinder, hydraulic line, cable mount and grease piping, the short boom variant with its own lift arm, grease piping, oil cylinder mount, bucket hydraulic line, oil cylinder and weight mount, plus radiator pitch fin, precleaner mount, three-way piping control groups, single lever control group, hydraulic single lever pilot line, kickout group, vibration damper sections, stick steering group, armrest assembly, multi control valve, two-step relief valve, terminal and alternator covers, dust protection sponge and cable mounts, battery on/off switch, four-way flasher, large capacity battery mount, add-on switch mount and the air suspension seat group.

CAB and ROPS CAB

The cab chapter includes cab mount, cab assemblies by serial range, door group, front wiper and window washer group, electrical parts group, electrical wiring for the cab, mirror group for both serial bands, rear wiper and window washer group, window glass mount, cover groups, air duct group for the floor board, air conditioner mount, air conditioner cover group, air conditioner line for the rear chassis and floor board, condenser mount, compressor mount, compressor assembly, air conditioner unit mount, air conditioner unit assembly, air damper, blower assembly, condenser, electrical parts group for the air conditioner and the sensor mount. The ROPS cab section repeats this structure for the ROPS variants with its own cab mount, cab assemblies, door group, wiper group, electrical parts, wiring, mirror groups, window glass and cover groups.

Parts Number Index

The closing index lists every part number in the catalog alongside its page and symbol reference, which turns the PDF into a fast lookup tool when only a part number is known and the illustration location has to be found.

Why This Kawasaki 95ZV Parts Catalog Belongs in Your Workshop

A wheel loader is only productive when the right part goes back on the machine the first time. Ordering the wrong seal, bearing, clutch disc or hydraulic hose because the serial number was not checked costs a shift, a return shipment and sometimes a damaged component. This Kawasaki 95ZV parts catalog removes that risk by tying every part number to a symbol, a quantity and a chassis serial range. A technician can open the illustration, match the symbol to the list, read the applicable serial band and hand the parts counter a number that is correct for that specific machine.

Because the catalog is grouped by assembly rather than by alphabet, it also doubles as a teardown reference. The exploded views show how the front chassis, lift arm, center pin, rear axle, differential, transmission clutches and hydraulic valves come apart and go back together, including the shims, snap rings, O-rings and retaining plates that are easy to lose track of during a rebuild. The repair kit and seal kit sections let a workshop plan a reseal job without ordering individual O-rings one at a time.

For fleet owners running several 95ZV loaders across different serial ranges, the catalog is the difference between one shared parts stock and three incompatible ones. The serial-number driven part listings make it obvious which components are common across the fleet and which have to be ordered per machine. That is exactly the information a maintenance planner needs before the machine goes into the shop.

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Instant PDF Delivery, Works on Any Device

The catalog is delivered as a PDF the moment payment clears. There is no shipping, no waiting for a disc and no customs delay. It opens on a laptop, tablet or phone in the workshop, and any page can be printed for the bench or the parts counter. Greasy hands, dropped tools and a missing page are no longer a problem because the file can be reprinted as often as needed. Whether the job is a routine filter change, a hydraulic hose replacement, a transmission reseal or a full axle rebuild, the Kawasaki 95ZV Wheel Loader Parts Catalog 93315-00158 is the reference that keeps the part numbers and the serial ranges straight.