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Kawasaki Wheel Loader 95Z7 Service manual + Parts manual + Wiring diagrams + Troubleshooting manual – PDF DOWNLOAD
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Kawasaki Wheel Loader 95Z7 Service manual + Parts manual + Wiring diagrams + Troubleshooting manual
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Description
Kawasaki Wheel Loader 95Z7 Service manual + Parts manual + Wiring diagrams + Troubleshooting manual
File Details:
Kawasaki Wheel Loader 95Z7 Service manual + Parts manual + Wiring diagrams + Troubleshooting manual
Language : English
Pages : 500+
Size : 172 MB
Downloadable : Yes
Format : PDF
KAWASAKI WHEEL LOADER 95Z7 SERVICE MANUAL + PARTS MANUAL + WIRING DIAGRAMS + TROUBLESHOOTING MANUAL – PDF DOWNLOAD:
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Table of Contents:
Kawasaki Wheel Loader 95Z7 Service manual + Parts manual + Wiring diagrams + Troubleshooting manual
GENERAL................................................................................... 5 1 Precautions for Disassembling and Assembling........................................ 7 2 Tightening.......................................................................... 13 3 Painting............................................................................ 21 4 Bleeding Air........................................................................ 27 Hydraulic Oil Tank................................................................ 27 Hydraulic System.................................................................. 28 Fuel System....................................................................... 29 Radiator.......................................................................... 31 Brake (Axle)...................................................................... 32 Parking Brake..................................................................... 33 5 Pressure Release Procedure.......................................................... 35 Front Attachment Hydraulic Circuit ............................................... 35 Ride Control Accumulator (Option) ................................................ 36 Parking Brake Accumulator ........................................................ 37 6 Preparation......................................................................... 39 MAINTENANCE STANDARD...................................................................... 43 1 Body................................................................................ 45 Center Hinge...................................................................... 45 Pilot Valve (Two Lever Type )..................................................... 47 2 Front Attachment.................................................................... 49 Pin and Bushing................................................................... 49 Standard Dimensions for Lift Arm and Bucket....................................... 51 BODY...................................................................................... 53 1 Cab................................................................................. 55 Removal and Installation of Cab................................................... 55 2 Counterweight....................................................................... 73 Removal and Installation of Counterweight......................................... 73 3 Center Hinge........................................................................ 77 Removal and Installation of Center Hinge.......................................... 77 Removal and Installation of the HydraulicHoses of Front Chassis Side.............. 85 4 Engine.............................................................................. 89 Removal and Installation of Engine................................................ 89 Removal and Installation of Exterior Parts........................................117 Removal and Installation of ROPS (Roll OverProtective Structure)..................126 Removal and Installation of Deck and Step/Covers..................................128 Removal and Installation of Air Cleaner...........................................131 5 Radiator Assembly...................................................................135 Replacement of Radiator and Cooling System........................................135 6 Hydraulic Oil Tank..................................................................161 Removal and Installation of Hydraulic Oil Tank....................................161 7 Fuel Tank...........................................................................169 Removal and Installation of Fuel Tank.............................................169 8 Pump Device.........................................................................179 Removal and Installation of Pump Device...........................................179 Disassembly and Assembly of Pump Device...........................................185 Disassembly of Main Pump..........................................................189 Assembly of Main Pump.............................................................192 Disassembly of Regulator..........................................................197 Assembly of Regulator.............................................................201 Removal and Installation of Accessory Pump........................................205 Disassembly of Accessory Pump.....................................................207 Assembly of Accessory Pump........................................................212 9 Control Valve.......................................................................217 Removal and Installation of Control Valve.........................................217 Disassembly of Control Valve......................................................225 Assembly of Control Valve.........................................................229 10 Pilot Valve........................................................................231 Removal and Installation of Pilot Valve...........................................231 Removal and Installation of Pilot Valve (Two Lever Type ).........................237 Disassembly of Pilot Valve........................................................243 Assembly of Pilot Valve...........................................................246 Disassembly of Pilot Valve (Two Lever Type).......................................251 Assembly of Pilot Valve (Two Lever Type)..........................................257 11 Unloader Valve.....................................................................265 Removal and Installation of Unloader Valve (Brake Charge Valve)...................265 Structure of Unloader Valve.......................................................269 Disassembly of Unloader Valve.....................................................271 Assembly of Unloader Valve........................................................272 Removal and Installation of BrakeAccumulators.....................................275 12 Combination Valve..................................................................279 Removal and Installation of CombinationValve......................................279 Structure and Tightening Torque of Combination Valve Components...................285 14 Flow Regulator Valve...............................................................287 Removal and Installation of Flow RegulatorValve...................................287 Structure of Flow Regulator Valve.................................................291 15 Cooling Fan System.................................................................293 Removal and Installation of Fan Control Valve.....................................293 Disassembly and Assembly of Fan Control Valve.....................................299 Removal and Installation of Fan Motor.............................................305 Structure of Fan Motor............................................................311 Removal and Installation of Fan Pump..............................................313 Disassembly and Assembly of Fan Pump..............................................314 16 Exhaust Filter.....................................................................315 Removal and Installation of Exhaust Filter........................................315 Removal and Installation of Exhaust Filter Regeneration Control Solenoid Valve....319 Disassembly and Assembly of Exhaust Filter Regeneration Control Solenoid Valve....321 17 Ride Control Valve and Accumulator.................................................323 Removal and Installation of Ride Control Valve and Accumulator....................323 Disassembly of Ride Control Valve.................................................329 Assembly of Ride Control Valve....................................................332 18 Battery............................................................................335 Removal of Battery Disconnect Switch..............................................335 Installation of Battery Disconnect Switch.........................................336 Structure of Battery Box Mount....................................................336 TRAVEL SYSTEM.............................................................................339 1 Tire................................................................................341 Removal and Installation of Front Tire............................................341 Removal and Installation of Rear Tire.............................................343 2 Drive Unit..........................................................................349 Removal and Installation of Torque Converter......................................349 Disassembly and Assembly of Torque Converter......................................353 Disassembly and Assembly of Torque Converter Sub Assembly.........................362 Removal and Installation of Transmission..........................................369 Disassembly and Assembly of Transmission Assy.....................................379 Disassembly of Transmission Assembly..............................................386 Assembly of Transmission Assembly.................................................394 Disassembly and Assembly of Clutch Assembly.......................................405 Disassembly and Assembly of Low and Third Speed Clutch Assembly...................420 Disassembly and Assembly of Second Speed Clutch Assembly..........................423 Disassembly and Assembly of Reverse Clutch Assembly...............................426 Disassembly and Assembly of First Clutch Assembly.................................429 Disassembly and Assembly of High Clutch Spider Assembly...........................435 Disassembly and Assembly of Gear Box Assembly.....................................441 Disassembly and Assembly of Accumulator Assembly..................................445 Removal and Installation of Transmission Control Valve............................449 Disassembly and Assembly of Transmission Control Valve............................455 Special Tools (For Transmission Assembly and Disassembly).........................459 Drawings for Special Tools........................................................460 3 Axle................................................................................465 Removal and Installation of Front Axle............................................465 Removal and Installation of Rear Axle.............................................471 Disassembly of Axle...............................................................479 Assembly of Axle..................................................................487 Disassembly and Assembly of Spider Assembly.......................................498 Disassembly and Assembly of Internal Gear Hub Assembly............................500 Removal and Installation of Floating Seal.........................................504 Removal and Installation of Differential..........................................507 Disassembly and Assembly of Differential..........................................513 Disassembly and Assembly of Parking Brake Piston Assembly.........................535 Special Tools For Axle Assembly...................................................537 Drawings for Special Tools........................................................538 4 Propeller Shaft.....................................................................545 Removal and Installation of Propeller Shaft.......................................545 5 Brake Valve.........................................................................557 Removal and Installation of Brake Valve...........................................557 Disassembly and Assembly of Brake Valve Assembly..................................561 Disassembly and Assembly of Brake Valve...........................................567 Maintenance Standard..............................................................571 6 Joystick Steering...................................................................573 Removal and Installation of Joystick Steering Control Valve.......................573 Disassembly and Assembly of Joystick Steering Control Valve.......................577 Removal and Installation of Joystick Steering Pilot Valve.........................583 Disassembly of Joystick Steering Pilot Valve......................................591 Assembly of Joystick Steering Pilot Valve.........................................595 7 Steering Valve......................................................................601 Removal and Installation of Steering Valve........................................601 Disassembly of Steering Valve.....................................................605 Assembly of Steering Valve........................................................608 8 Steering Cylinder...................................................................611 Removal and Installation of Steering Cylinder.....................................611 Disassembly of Steering Cylinder..................................................617 Assembly of Steering Cylinder.....................................................620 Removal and Installation of Steering Accumulator..................................625 Tools for Steering Cylinder Disassembly and Assembly..............................627 9 Secondary Steering Device...........................................................631 Removal and Installation of Secondary Steering Pump (Option)......................631 10 Reducing Valve.....................................................................639 Removal and Installation of Reducing Valve........................................639 Disassembly of Reducing Valve.....................................................641 Assembly of Reducing Valve........................................................643 11 Stop Valve.........................................................................645 Removal and Installation of Stop Valve............................................645 Disassembly of Stop Valve.........................................................649 Assembly of Stop Valve............................................................650 12 Main Pressure Block................................................................651 Removal and Installation of Main Pressure Block...................................651 Structure of Main Pressure Block..................................................653 13 Priority Hammer Valve and Shuttle Valve............................................655 Removal and Installation of Priority Hammer Valve and Shuttle Valve...............655 Structure of Priority Hammer Valve and Shuttle Valve..............................659 14 Check Valve........................................................................661 Removal and Installation of Check Valve...........................................661 Structure of Check Valve..........................................................663 FRONT ATTACHMENT..........................................................................665 1 Front Attachment....................................................................667 Removal and Installation of Front Attachment......................................667 Removal and Installation of Lever (Bell Crank)....................................681 Removal and Installation of Bucket................................................695 2 Cylinder............................................................................703 Removal and Installation of Lift Arm Cylinder.....................................703 Removal and Installation of Bucket Cylinder.......................................711 Disassembly of Lift Arm Cylinder..................................................723 Assembly of Lift Arm Cylinder.....................................................727 Disassembly of Bucket Cylinder....................................................733 Assembly of Bucket Cylinder.......................................................737 Tools for Cylinder Disassembly and Assembly.......................................743
Description:
Kawasaki Wheel Loader 95Z7 Service manual + Parts manual + Wiring diagrams + Troubleshooting manual
The service manual covers the following files:
93316-00272.pdf
93316-00282.pdf
93316-00282_se.pdf
93316-00380.pdf
E18P-01+115Z7+TM_RepairKit(TR).pdf
L13Z008E.pdf
115Z7(US-D&R)(93216-00590).pdf
115Z7(US-D&R)-Cover(KCM).pdf
115Z7(US-F&S)-Cover.pdf
115Z7(US-Trb)-Cover(KCM).pdf
115Z7_US_OMM+00606.pdf
115Z7+Diagrams.pdf
115Z7+F&S(US)(93216-00570).pdf
115Z7+PC+????-Cover.pdf
115Z7+Trbl(US)(93216-00580).pdf
93316-00271_USA(??).pdf
- Our shop manuals consist of the Technical Manual, the Workshop Manual and the Engine Manual.
Information included in the Technical Manual: Technical information needed for machine pre-delivery and delivery, operation and activation of all devices and systems, operational performance tests, and troubleshooting procedures. Each page has a number, located on the center lower part of the page, and each number contains the following information: Example: Technical Manual: T 1-3-5 T Technical Manual 1 Section Number 3 Group Number 5 Consecutive Page Number for Each Group - Information included in the Workshop Manual: Technical information needed for maintenance and repair of the machine, tools and devices needed for maintenance and repair, maintenance standards, and removal / installation and assembly / disassembly procedures. Information included in the Engine Manual: Technical information needed for machine pre-delivery and delivery and maintenance and repair of the machine, operation and activation of all devices and systems, troubleshooting and assembly / disassembly procedures
Please Note:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
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