Kobelco SK200-10 SK210LC-10 Hydraulic Excavator Shop Manual PDF Download

Description

Kobelco SK200-10 SK210LC-10 Shop Manual

This Kobelco SK200-10 SK210LC-10 Shop Manual is the complete technical service and repair guide for the Kobelco SK200-10 and SK210LC-10 hydraulic excavators. Published under document number S5YN0051E01, this 1312-page manual delivers the specifications, procedures, and service data needed to maintain, diagnose, disassemble, repair, and reassemble every major system on these machines. Whether you are servicing the hydraulic pump, troubleshooting an error code, overhauling the HINO J05E-TG engine, or rebuilding the travel motor, this shop manual provides the step-by-step guidance and factory reference values required to complete the job correctly.

File Details

• Manual Type: Shop Manual / Service Repair Manual
• Brand: Kobelco
• Models Covered: SK200-10, SK210LC-10
• Engine Model: HINO J05E-TG
• Document Number: S5YN0051E01
• Publication Date: 2016
• Language: English
• Page Count: 1312
• File Format: PDF

Chapters Covered

• 1. Outline — Copyright, General Precautions for Repairs, Preparation Before Disassembling, Safety When Disassembling and Assembling, Disassembling and Assembling Hydraulic Equipment, Electrical Equipment, Hydraulic Parts, Weld Repair, Environmental Issues, International Unit System
• 2. Specifications — Basic Components of the Machine, General Dimensions (SK200-10 and SK210LC-10), Weight of Components, Specifications for Transportation, General Specifications, Type of Crawler, Type of Bucket, Combinations of Attachment, Engine Specification
• 3. Attachment Dimensions — Boom Dimensional Drawing, Boom Maintenance Standard, Arm Dimensional Drawing, Arm Maintenance Standard, Bucket Dimensional Drawing, Bucket Dimensional Table, Lug Section Dimensional Drawing, Boss Section Dimensional Drawing
• 4. Tools — Tightening Torques for Capscrews and Nuts, Screw Size and Nominal Size of Tool, Tightening Torque for Hose and Fitting, Tightening Torques for Nuts and Sleeves, Plug, Special Spanner for Tube, Special Tools, Application of Screw Locking Compound and Sealing Compound, Suction Stopper, Counter Weight Lifting Jig, Engine Mounting Pedestal, Track Spring Set Jig
• 5. Standard Maintenance Time Table — Preface, Standard Working Time Table for the Maintenance of Excavator (Attachment, Cab & Guard, Swing Frame, Travel System, Electric Equipment)
• 6. Maintenance Standard and Test Procedure — How to Use Maintenance Standards and Precautions, Performance Inspection Standard Table, Measurement of Engine Speed, Measurement of Hydraulic Pressure, Measuring Travel Performances, Measuring Swing Performances, Measuring Attachment Operating Performances, Measuring Performances of Swing Bearing, Mechatronic Controller
• 7. Mechatronic Controller — Summary of Mechatronic Control System, Unload Valve Control, Positive Control and P-Q Control, Boom Up Conflux Control, Control of Arm-In Recirculation and Conflux, Arm-In Anti-Cavitation Control, Arm-Out Conflux Control, Boom Down and Arm-Out Control, Bucket Digging and Anti-Cavitation Control, Swing Priority Control, Travel Straight Control, Pressure Release Control, Warning of Return Filter Clogging, Mechatronic Controller multi-display, Self Diagnosis Display Function, Service Diagnosis Display Function, Trouble History Display Function, Various Adjustment Functions
• 8. Hydraulic System — Hydraulic Circuits and Components, Neutral Circuit, Travel Circuit, Bucket Circuit, Boom Circuit, Swing Circuit, Arm Circuit, Combined Circuit, Pressure Draining
• 9. Electrical System — Electrical Equipment List, Electrical Diagram, Harness (list, instrument panel, controller & relay box, operators controls, switch installation, upper harness, cab harness, boom harness, light installation)
• 10. Components System — Hydraulic Pump (Regulator), Control Valve (construction, operation), Pilot Valve (ATT), Pilot Valve (Travel), Swing Motor Unit (construction, operation), Travel Motor Unit (construction, operation), Swivel Joint, Control Valve (N&B), Pilot Valve (N&B), Cylinder (construction), Electrical Equipment
• 11. Air-Conditioner System — Basic System of Air Conditioner, Air Conditioner Component and Construction, Air Conditioner Piping, Air Conditioner Function, Air Conditioner Disassembly and Assembly, Charging Refrigerant, Air Conditioner Electric Circuit, Air Conditioner Troubleshooting, Panel Display for Self Diagnosis
• 12. Disassembling and Assembling — Explaining Chapter of Whole Disassembly & Assembly
• 13. Attachments — Removing and Installing Attachment (bucket, arm, boom), Disassembling and Assembling Cylinder
• 14. Upper Slewing Structure — Removing and Installing Assembly (operator’s seat, cab, battery, guard, under cover, fuel tank, hydraulic oil tank, hydraulic pump, air cleaner, muffler, counterweight, radiator and oil cooler, engine, console cover, control valve, pilot valve, swing motor unit, swivel joint, upper frame), Disassembling and Assembling Component (hydraulic pump and regulator, control valve, pilot valve, swing motor unit, swivel joint)
• 15. Travel System — Removing and Installing Assembly (crawler, upper roller, lower roller, front idler, sprocket, travel motor, swing bearing), Removal and Installation of Travel Motor Unit, Travel Motor Disassembly and Assembly, Maintenance Standard, Troubleshooting
• 16. Trouble Shooting (By Error Codes) — Judgment of Actual Thing at Site, Classification of Failure and Troubleshooting, The Blown Fuse of Mechatronic Controller, Troubleshooting by Error Code (complete error code list and diagnostic procedures)
• 17. Troubleshooting (By Trouble) — Hydraulic System Troubleshooting (all controls, engine down, lever neutral, poor fine operability, boom up/down, arm in/out, bucket, swing, travel), Electric Systems (wiring checking procedure, trouble), Failure Diagnosis Table for Engine Related Parts
• 18. Engine — General (warnings, precautions, tightening of engine/chassis bolts and nuts, flare nuts and hoses, taper thread sealant, joints and gaskets, liquid gasket, failure diagnosis), Standard Value (engine body, fuel system, electrical, intake, engine mechanical, exhaust, cooling, lubrication, starting and charging, turbocharger), Parts to be Prepared, Engine Mounting/Dismounting, Fuel System (supply pump, injector, common rail), Electrical, Intake, Engine Mechanical (cylinder head, cylinder block, timing gear cover, flywheel housing, main moving parts, camshaft, idle gear, valve system), Exhaust, Cooling, Lubrication, Starting and Charging (starter, alternator), Turbocharger, Failure Diagnosis for Each Engine Status, Engine Diagnosis Code

This shop manual goes well beyond a simple repair guide. It is a complete technical reference that combines the machine specifications, component weights and dimensions, step-by-step disassembly and assembly procedures, hydraulic and electrical circuit diagrams, maintenance standards, troubleshooting flowcharts, and engine service data into a single organized document. Every chapter is written to be used directly at the machine, with exploded views, sectional drawings, tightening torques, service limits, and measurement procedures called out at the point of use.

What This Manual Enables You To Do

With this Kobelco SK200-10 SK210LC-10 shop manual in hand, a technician or owner can tackle work that would otherwise require guesswork or a trip to the dealer. The maintenance time tables give realistic hours for each job, so you can plan a repair accurately. The disassembly chapters walk through removing and installing the hydraulic pump, control valve, swing motor, travel motor, swivel joint, cab, counterweight, radiator, engine, and the complete front attachment — each with sling points, component weights, and step order. The troubleshooting chapters are organized both by error code (for the mechatronic controller) and by symptom (for hydraulic and electrical faults), with service diagnosis screens, sensor voltage tables, pressure values, and corrective actions for each condition.

For hydraulic work, the manual details the pump regulator, control valve, pilot valves, swing and travel motor units, and the complete hydraulic circuit behavior including neutral, travel, bucket, boom, swing, arm, combined, and pressure-draining circuits. The electrical system chapter includes a full electrical equipment list, wiring diagrams, harness routing and installation, and component specifications. The air-conditioner chapter covers the refrigerant circuit, component disassembly, charging procedure, and self-diagnosis display. For engine work, the manual provides the HINO J05E-TG specifications, fuel system overhaul (supply pump, injector, common rail), cylinder head and block service, timing gear, valve system, lubrication, cooling, starter and alternator service, and turbocharger inspection and replacement.

Why Accurate Service Information Matters

Hydraulic excavators operate under high pressure, heavy loads, and continuous duty. Incorrect assembly torques, wrong shim thicknesses, misadjusted relief valves, or improperly bled hydraulic circuits can cause anything from poor performance and premature wear to catastrophic component failure. The service limits, clearance values, and adjustment procedures in this manual are the difference between a repair that lasts and one that comes back. The troubleshooting sections are equally important — they help you identify the actual failed component instead of replacing parts on suspicion. The error-code diagnostics are especially valuable on the -10 series because the mechatronic controller manages engine, pump, and valve behavior; without the correct diagnostic path, a simple sensor or wiring issue can be misread as a major hydraulic fault.

Coverage Highlights

• Complete machine coverage — SK200-10 and SK210LC-10, including general dimensions, component weights, transport specifications, crawler and bucket types, and attachment combinations.
• All major systems — hydraulic, electrical, mechatronic control, air-conditioner, travel, swing, attachment, and engine.
• Removal and installation — front attachment, cab, guards, under cover, fuel tank, hydraulic oil tank, hydraulic pump, air cleaner, muffler, counterweight, radiator, oil cooler, engine, console cover, control valve, pilot valves, swing motor, swivel joint, upper frame, crawler, rollers, idler, sprocket, travel motor, swing bearing.
• Disassembly and assembly — hydraulic pump and regulator, control valve, pilot valve (ATT and travel), swing motor unit, swivel joint, travel motor, cylinder, swing reduction unit.
• Maintenance standards and test procedures — performance inspection values, engine speed, hydraulic pressure, travel speed and deviation, swing speed and brake performance, cylinder operating times and oil tightness, swing bearing axial play, mechatronic controller A-B-C adjustment.
• Troubleshooting — by error code (A015 through R214) and by trouble (hydraulic and electrical symptoms), with service diagnosis screens and corrective actions.
• Engine service — HINO J05E-TG, fuel system, cylinder head and block, timing gears, main moving parts, camshaft, valve system, exhaust, cooling, lubrication, starter, alternator, turbocharger, failure diagnosis, and diagnosis codes.

Who This Manual Is For

This Kobelco SK200-10 SK210LC-10 service manual is intended for professional diesel and heavy equipment technicians, shop foremen, fleet maintenance managers, and experienced owner-operators who perform their own service and repairs. It assumes a working knowledge of hydraulic and electrical systems and access to standard shop tooling, but the procedures are written clearly enough that a competent technician who is new to these specific machines can follow them. The manual also serves as a reference for specifying torques, clearances, pressures, and service limits when a machine is being inspected, adjusted, or rebuilt.

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The Kobelco SK200-10 SK210LC-10 hydraulic excavator shop manual gives you the complete service and repair information for these machines in one PDF. Instant download after payment — no shipping, no waiting. The file works on any device, can be printed page-for-page for the shop, and lets you search the full 1312 pages for the specific procedure, specification, or error code you need. Whether you are performing routine maintenance, diagnosing a fault, or rebuilding a major component, this manual provides the technical foundation to do the job correctly and efficiently.