Kobelco SK200-8 SK210LC-8 Hydraulic Excavator Shop Manual S5YN0018E01

Description

Kobelco SK200-8 SK210LC-8 Hydraulic Excavator Shop Manual S5YN0018E01

The Kobelco SK200-8 SK210LC-8 Hydraulic Excavator Shop Manual S5YN0018E01 is a detailed maintenance and repair reference for the SK200-8 and SK210LC-8 hydraulic excavators. The manual is arranged around specifications, service standards, system operation, component work, diagnosis, disassembly and engine service, giving technicians a single reference for both machine data and practical workshop procedures. The applicable-machine tables identify SK200-8 YN11-45001- and SK210LC-8 YQ11-06001-, and the specification section identifies the HINO J05E-TA engine.

File Details

• Manual type: Shop Manual
• Brand: Kobelco
• Models: SK200-8 and SK210LC-8
• Applicable machines: SK200-8 YN11-45001-; SK210LC-8 YQ11-06001-
• Language: English
• Page count: 1082 pages
• File format: PDF
• Book Code No.: S5YN0018E01
• First edition: August 2006

Machine Specifications and Reference Data

This Kobelco SK200-8 SK210LC-8 shop manual includes dimensional drawings, component weights, transportation dimensions, attachment data, performance figures, engine specifications, maintenance standards and service-limit information. The specifications section identifies the HINO J05E-TA as a water-cooled, 4-cycle, 4-cylinder direct-injection diesel engine with 5,123 cc total displacement. Rated output is listed as 114 kW at 2,000 min-1, with maximum torque of 572 N-m at 1,600 min-1. The same section gives a 12.5 min-1 swing speed, 3.6/6.0 km/h travel speeds and 70% gradability.

Machine and attachment data are presented with model-specific drawings and tables. The manual gives machine-complete weights of 20,200 kg for the SK200-8 and 20,600 kg for the SK210LC-8, and it covers standard and optional combinations of boom, arm and bucket. Dimensional pages show the 5.65 m boom, 2.94 m standard arm, 3.5 m long arm and multiple bucket capacities, while the attachment-dimensions chapter provides pin, boss, bushing and clearance measurements for the boom, arm and bucket assemblies.

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Maintenance Standards, Tools and Test Procedures

A substantial part of the manual is devoted to workshop measurements and service standards rather than only general maintenance. The tools section includes tightening torque charts for cap screws and nuts, screw and socket sizes, tightening values for hydraulic hose fittings, plugs for hydraulic joints and equipment, special spanners, special tools, locking and sealing compounds, lifting jigs, an engine mounting pedestal and a track spring set jig. These pages are useful when a job requires the correct tool arrangement or a controlled tightening procedure.

The standard maintenance time tables cover excavator service work and a separate engine maintenance service standard time list. The maintenance standard and test procedure section then moves into inspection and measurement: engine speed, hydraulic pressure, travel performance, swing performance, attachment operating performance, cylinder oil tightness, swing-bearing performance and mechatro-controller adjustment are all included. The performance tables provide standard values, reference values and service limits for checks such as travel, swing, parking brake, attachment cycle time and hydraulic performance.

Hydraulic, Mechatro and Component Coverage

The hydraulic chapters explain how the machine’s circuits are arranged and how major functions interact. Hydraulic-system coverage includes hydraulic circuits and components, hydraulic-circuit color coding, neutral circuit, travel circuit, bucket circuit, boom circuit, swing circuit, arm circuit, combined circuit and the pressure draining or releasing circuit. Detailed schematics accompany the written explanations, allowing the reader to follow pilot pressure, pump delivery and control-valve behavior through individual operating functions.

The mechatro control material expands on electro-hydraulic control. It covers unload-valve control, positive control and P-Q control, boom-up conflux control, arm-in recirculation and conflux control, arm-in anti-cavitation control, arm-out conflux control, bucket-digging conflux and anti-cavitation control, swing-priority control, travel-straight control, pressure-release control and option controls. The controller section also covers the multi display, self-diagnosis display, service diagnosis display, trouble-history diagnosis, maintenance-schedule settings and controller adjustment procedures. For fault investigation, the manual includes diagnosis screens and error-code information tied to sensors, switches, relays, the supply-pump system, injector system, EGR system, engine condition and communication functions.

The components-system section goes beyond system diagrams and breaks down the hydraulic hardware itself. It includes the hydraulic pump and regulator, control valve, attachment pilot valve, travel pilot valve, swing motor unit, travel motor, swivel joint and cylinder, together with electric equipment lists and electrical-equipment specifications. This makes the SK200-8 SK210LC-8 hydraulic excavator shop manual useful when a diagnosis leads from a system-level symptom to a particular component that must be checked, removed, measured or serviced.

Chapters Covered

• 1. Outline – general precautions for making repairs, safety during disassembly and assembly, hydraulic and electrical precautions, welding, environmental issues and the international unit system.
• 2. Specifications – component identification, general dimensions, component weights, transportation, specifications and performance, crawler types, bucket types, attachment combinations and engine specifications.
• 3. Attachment Dimensions – boom, arm and bucket dimensional drawings, maintenance standards, pin and bushing clearances, bucket dimensions, lug dimensions and boss dimensions.
• 11. Tools – tightening torques, screw sizes, hydraulic hose and fitting torques, plugs, special spanners, special tools, locking and sealing compounds, suction stopper, lifting jigs, engine mounting pedestal and track spring set jig.
• 12. Standard Maintenance Time Table – standard working times for excavator maintenance and the engine maintenance service standard time list.
• 13. Maintenance Standard and Test Procedure – performance inspection standards, engine-speed measurement, hydraulic-pressure measurement, travel and swing tests, attachment operating tests, cylinder oil-tightness checks, swing-bearing checks and mechatro-controller adjustment.
• 21. Mechatro Control System – control-system logic, unload and pump controls, boom/arm/bucket conflux functions, swing priority, travel straight, pressure release, option controls, multi display and diagnostic functions.
• 22. Hydraulic System – hydraulic circuits and components, circuit color coding, neutral, travel, bucket, boom, swing, arm, combined and pressure-draining circuits.
• 23. Electric System – electrical system service information and related machine electrical coverage.
• 24. Components System – hydraulic pump and regulator, control valve, pilot valves, swing motor, travel motor, swivel joint, cylinders and electric equipment.
• 25. Air-Conditioner System – air-conditioner system service coverage.
• 31. Disassembling & Assembling – removal, installation, disassembly and assembly procedures.
• 32. Attachment – attachment service and repair procedures.
• 33. Upper Structure – upper-structure service procedures and component work.
• 34. Travel System – crawler and travel-system service procedures.
• 46. By Error Codes – troubleshooting arranged by recorded error code.
• 47. By Trouble – troubleshooting arranged by symptom or trouble condition.
• 48. Trouble Diagnosis Mode – diagnostic-mode procedures and service checks.
• 51. Engine – engine service, inspection, disassembly and repair information.

Taken together, these chapters let a technician move from basic machine identification and specifications through testing, diagnosis, component service and reassembly without relying on a single type of information. Dimensions and limits can be checked before parts are judged reusable, hydraulic and mechatro diagrams can be followed during diagnosis, and the disassembly sections can then be used when the repair requires physical component work.

Repair and Diagnostic Capability

The Kobelco SK200-8 SK210LC-8 Hydraulic Excavator Shop Manual S5YN0018E01 supports a wide range of workshop tasks, including specification checks, hydraulic-pressure testing, travel and swing performance checks, attachment measurements, controller diagnosis, error-code troubleshooting, component removal and installation, hydraulic-component service and engine work. Having the printed dimensions, standard values, service limits, tightening information and test procedures together helps reduce guesswork and keeps repairs tied to the procedures and values shown for these machines.

Delivery is instant as a PDF after purchase, with no physical shipping required. You can open the manual on a computer, tablet or phone and print the pages you need for workshop use.