Komatsu FD100-7 FD115-7 FD135-7 FD150E-7 FD160E-7 Forklift Parts Book PDF – Serial 6001 and Up

Description

Komatsu FD100-7 through FD160E-7 Forklift Parts Book – Complete PDF Edition

This is the complete Komatsu Parts Book covering the FD100-7, FD115-7, FD135-7, FD150E-7 and FD160E-7 forklift trucks from serial number 6001 and up. Published under document number PEE07E1-02, this 291-page parts catalog gives you every component reference, part number, illustration and quantity you need to identify, order and replace parts across the entire machine – from the engine mounting and exhaust system through to the mast, hydraulic piping, brakes, electrical harnesses and work equipment.

File Details

• Manual type: Parts Book (Parts Catalog)
• Brand: Komatsu
• Models covered: FD100-7, FD115-7, FD135-7, FD150E-7, FD160E-7
• Serial number range: 6001 and up (all models)
• Document number: PEE07E1-02
• Page count: 291 pages
• File format: PDF
• Languages: English (parts listings); front matter also provided in French, German, Spanish, Portuguese, Arabic, Russian and Chinese

Chapters Covered

• Engine Related Parts
• Exhaust Parts
• Cooling System
• Fuel Tank and Related Parts
• Power Train and Front Axle
• Steering System and Rear Axle
• Front and Rear Wheels
• Brake System
• Travel Control
• Frame Related Parts
• Guard and Operator’s Compartment
• Electrical System
• Hydraulic System
• Mast and Boom
• Work Equipment
• Marks and Plates
• Miscellaneous

Engine Related Parts (A-Section)

Covers the engine unit and power train assembly, engine mounting brackets and rubber isolators, the air cleaner mounting and its component breakdown, and the exhaust system with muffler, pipes, gaskets and clamps. Each illustration is an exploded view with every part numbered and cross-referenced to a parts list on the facing page.

Cooling System (C-Section)

The radiator piping sections cover radiator assembly, pressure cap, drain cock, vinyl hose, rubber mounts, shroud, reserve tank and all associated clamps and fittings for both the FD100-7/FD115-7 and the larger FD135-7/FD150E-7/FD160E-7 groups. The torque converter cooling circuit – filter assembly, cartridge, elbows, unions and hoses – is also fully listed.

Fuel Tank and Related Parts (D-Section)

Fuel tank cover and packing, fuel system hoses, clamps, gaskets, clips and mounting bolts. Diagrams show the tank, cover plate and hose routing for both air-brake and hydraulic-power-brake variants.

Power Train and Front Axle (F-Section)

Transmission assembly and mounting parts, sending unit, bolts and washers. The transmission inner-parts section is extensive and split across multiple figures: torque converter turbine, control valve, clutch assembly, output shaft, gears, plates, pistons, seals, bearings and snap rings. The drive axle section covers differential case, hub, seals, bearings, gears, pinion assembly, propeller shaft, joints and universal spiders.

Steering System and Rear Axle (H-Section)

Steering axle, knuckles, bushings, thrust bearings, shims, grease fittings, tie rods, link assemblies, hub and cylinder assembly. Both left-hand and right-hand components are individually listed.

Front and Rear Wheels (J-Section)

Tire assemblies with tubes, flaps and rims for every size used across the range – 9.00-20-14PR, 10.00-20-14PR, 11.00-20-14PR, 11.00-20-16PR and 12.00-20-16PR. Includes valves, clamps, spacer bands, side rings and mounting bolts for both front and rear wheels.

Brake System (K-Section)

Brake mounting for both air brake and hydraulic power brake configurations, wheel brake inner parts with shoes, springs, cylinders, pistons, cups, bleeders and pipes, parking brake lever and cable, brake piping circuits from air compressor through the air dryer, brake valve, air master, quick release valve, check valve, air governor and all associated hoses and fittings.

Travel Control (L-Section)

Steering column mounting, steering valve inner parts, steering wheel with and without knob, brake pedal and inching pedal (air brake and hydraulic power brake), accelerator pedal, shafts, rods, springs, cables and fittings.

Frame Related Parts (M-Section)

Main frame, counterweight, hydraulic oil gauge, mounting hardware, frame weights for each model and related brackets.

Guard and Operator’s Compartment (P-Section)

Operator seat assemblies (suspension type), seat inner parts, dashboard, floor mat, floor plates, bonnet, sub-bonnet, head guard with stays, monitor panel, insulator sheets and weather strips, side covers and related trim.

Electrical System (Q-Section)

Dashboard harness for both air brake and hydraulic power brake, starting switch, horn, buzzer, combination switch, head lamp and front combination lamps, battery cable, battery relay, engine harness and rear harness for each brake variant, fuel gauge, rear combination lamp, back-up buzzer, under-mirror bracket and all harness clips, caps and grommets.

Hydraulic System (R-Section)

Hydraulic pump and mounting for the 50+50 (air brake) and 90+40 (hydraulic power brake) configurations, 2-, 3-, 4- and 5-spool control valve assemblies with their inner parts, control valve levers, tilt cylinder and mounting, hydraulic tank and cover, and the complete hydraulic piping circuits – tilt cylinder line, power steering cylinder line, control valve to hydraulic tank, control valve to lift cylinder, tank to lift cylinder, steering valve out line, brake valve to wheel brake, tank to hydraulic pump to control valve, accumulator line, hydraulic pump to flow divider valve to brake valve, and brake valve to steering valve.

Mast and Boom (S-Section)

Mast assemblies for 2.8M through 6.0M lift heights, each model having its own outer mast, inner mast, chain assembly and lift cylinder group. Common mast parts including bearings, shims, grease fittings, bushings, wheels, collars, head stay and lock assemblies. Lift cylinder inner parts for each model and mast length, with piston rings, wear rings, head cylinders, O-rings, dust seals, bushings, packings and collars. Mast piping return lines by model.

Work Equipment (T-Section)

Fork carriage assemblies in 2140MM and 2210MM widths with bearings, snap rings, shims, shafts, plates and bolts. Fork assemblies for side shift in lengths from L=1220MM through L=2420MM for each model, with pins, chains and cotter pins.

Marks and Plates (V-Section)

Capacity charts, Komatsu mark plates, caution plates, safety plates, name plates, lubrication charts, mats and model-specific plates in English, UL, and multiple EC-spec language variants (German, Spanish, Danish, Portuguese, French, Greek, Italian, Dutch). Starter plate and model designation plates for each forklift.

Miscellaneous and Numerical Index (W & Index)

Tool set with bag, hub nut wrench, bar and pin. Accessory spray paints for export. The complete numerical index at the back cross-references every part number in the book to its figure and page – essential for fast lookup when you only have the part number in hand.

Who This Parts Book Is For

This Komatsu parts catalog is built for the people who keep FD100-7 through FD160E-7 forklifts running: fleet maintenance technicians, independent forklift mechanics, parts counter staff and equipment owners who need to identify the exact component before placing an order. If you are rebuilding a brake system, replacing a hydraulic hose, tracking down a wheel bearing or checking which shim goes where in the mast, the exploded views and parts lists get you to the right number fast – without guessing or waiting on a dealer callback.

Why It Matters

Komatsu forklifts of this generation share components across several models, and the parts book makes those crossover points visible – so you can confirm whether a part fits an FD115-7 or only the FD135-7, which serial number a revised component applies to, and what hardware goes with it. Ordering the wrong part costs time and money. Having the correct illustration, part number, description and quantity in front of you eliminates that risk.

What You Get

IMAGES PREVIEW

Instant PDF download after payment – no shipping, no waiting. The file opens on any device: laptop in the workshop, tablet on the shop floor, or desktop in the office. Print the pages you need for the job at hand, whether that is a single exploded view on the bench or the full hydraulic piping section for a system overhaul. The PDF is yours to keep and reference whenever a Komatsu FD-series forklift comes in for service.