Komatsu PC200-8M0 PC200LC-8M0 PC220-8M0 PC220LC-8M0 Hydraulic Excavator Operation & Maintenance Manual – PEN00622-01

Description

Komatsu PC200-8M0 / PC220-8M0 Series Operation & Maintenance Manual

This is the complete Operation & Maintenance Manual for the Komatsu PC200-8M0, PC200LC-8M0, PC220-8M0 and PC220LC-8M0 hydraulic excavators, published under form number PEN00622-01. It is the same document the operator and service technician rely on for day-to-day machine operation, routine servicing and scheduled maintenance. The manual applies to serial numbers PC200-400001 and up and PC220-100001 and up, powered by the Komatsu SAA6D107E-1 diesel engine.

File Details

• Manual type: Operation & Maintenance Manual
• Brand: Komatsu
• Models covered: PC200-8M0, PC200LC-8M0, PC220-8M0, PC220LC-8M0
• Engine: Komatsu SAA6D107E-1 diesel engine
• Serial number coverage: PC200-400001 and up; PC220-100001 and up
• Document number: PEN00622-01
• Publication date: 08-12
• Language: English
• Format: PDF (instant download)

Chapters Covered

• Foreword and California Proposition 65 warnings
• Safety Information and signal words
• Introduction, use of machine, machine directions, visibility, protective structure
• Service meter location and machine serial numbers
• Safety labels — full location diagrams and all individual warning labels
• General Precautions Common to Operation and Maintenance
• Precautions for Operation — jobsite survey, high-voltage cables, visibility, asbestos, starting with booster cables
• Operation — checks before operation, travel, swing, slopes, prohibited operations, parking, towing
• Transportation — loading, unloading, securing, lifting, mirror removal/installation
• Cold Weather Operation
• Long Term Storage
• Troubles and Actions — running out of fuel, towing, discharged battery, booster cable starting, electrical/chassis/engine troubleshooting tables
• Maintenance Information and Outline of Service
• Wear Parts and Recommended Fuel, Coolant, and Lubricant
• Tightening Torque Specifications
• Safety Critical Parts list
• Maintenance Schedule Chart — Initial 250/500 hours, Every 100/250/500/1000/2000/4000/5000/8000 hours
• Maintenance Interval for Hydraulic Breaker
• Maintenance Procedure — air cleaner, cooling system, track shoe bolts, track tension, bucket teeth (vertical and horizontal pin), bucket clearance, window washer, air conditioner, washable floor, gas spring, hydraulic air bleeding, battery electrolyte, fan belt, swing circle, engine oil, fuel filters, hydraulic oil filter, hydraulic tank strainer, final drive, accumulator and more
• Specifications — operating weight, bucket capacity, engine output, dimensions, working ranges
• Attachments and Options — bucket with hook, machine ready for attachment, hydraulic circuit, breaker, crusher, track shoes, bucket teeth selection, KOMTRAX
• Index

Altogether, this Komatsu PC200-8M0 PC220-8M0 Operation and Maintenance Manual gives the owner and technician a complete maintenance and operation reference in one PDF. It is not just a lubrication chart or a quick-start sheet — it documents the full safety labelling scheme, the complete controls and monitoring system layout, the entire scheduled maintenance table from the initial 250-hour service through the 8000-hour high-pressure piping clamp replacement, and the machine specifications for both the PC200 series and the heavier PC220 series. Every procedure is written for these four excavator variants with the SAA6D107E-1 engine, so there is no guesswork about which torque value, capacity or inspection interval applies.

What This Manual Enables You To Do

With the Komatsu PC200-8M0 PC200LC-8M0 PC220-8M0 PC220LC-8M0 Hydraulic Excavator Operation & Maintenance Manual on hand, a workshop or owner-operator can safely operate the machine, perform the daily walk-around checks, interpret the machine monitor, handle the machine on slopes, load and unload it onto a trailer, and carry out the full periodic maintenance schedule without waiting on a dealer. The troubleshooting chapter alone covers engine, chassis, electrical and electronic control system problems with likely causes and remedies, and the electronic control section explains action levels L01 through L04 and the emergency pump drive and swing brake cancel switches.

Why It Matters

Komatsu designed these excavators around precise torque values, specific fluid capacities and strict service intervals. Tightening a track shoe bolt to the wrong torque, using the wrong coolant concentration, or skipping the hydraulic oil filter change on a breaker-equipped machine can shorten the life of major components. This manual supplies the exact figures — for example, track shoe bolt torque, final drive plug torque, hydraulic tank refill capacity, and the COOLANT density table — so repairs and servicing are done correctly the first time.

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Instant PDF Delivery

The manual is delivered as a PDF immediately after purchase. There is no shipping and no waiting. It can be read on any device — laptop, tablet or phone — and the relevant pages can be printed and taken to the machine. Whether you are maintaining a single PC200LC-8M0 on a small site or running a fleet of PC220-8M0 excavators, this Komatsu Operation and Maintenance Manual keeps the correct procedures and specifications within reach.