Komatsu PC210LC-11 Hydraulic Excavator Operation and Maintenance Manual 2019 – PDF Download

Description

Komatsu PC210LC-11 Hydraulic Excavator Operation and Maintenance Manual 2019 — Complete PDF Workshop Reference

This is the complete Operation & Maintenance Manual for the Komatsu PC210LC-11 hydraulic excavator, covering serial numbers C80001 and up. Published under document number TEN00799C0-02 in 2019, this manual spans 503 pages and covers the full operating, inspection, and maintenance lifecycle of the PC210LC-11 — from pre-start checks and safety procedures through to component specifications, maintenance schedules, attachment installation, and troubleshooting.

The PC210LC-11 runs the Komatsu SAA6D107E-3 diesel engine and is equipped with Komatsu Diesel Particulate Filter (KDPF) and Komatsu Urea SCR technology to meet EPA Tier 4 Final emissions regulations. This manual reflects that throughout, with dedicated sections on DEF handling, aftertreatment regeneration procedures, SCR information displays, and KDPF soot accumulation management. The machine’s operating weight is 21,700 kg, with a standard 0.8 m³ bucket and travel speeds of 3.0/4.1/5.5 km/h (Lo/Mi/Hi).

File Details

• Manual type: Operation & Maintenance Manual
• Brand: Komatsu
• Model: PC210LC-11
• Serial numbers: C80001 and up
• Document number: TEN00799C0-02
• Date: 2019
• Language: English
• Format: PDF
• Pages: 503 pages

Chapters Covered

Every section listed below appears in the manual’s own contents and section structure:

• Foreword & Introduction — Read This Manual, Safety Information, Main Use of Machine, Directions of Machine, Visibility from Operator’s Seat, Engine Technology for Exhaust Gas Emission (KDPF and Urea SCR), Diesel Exhaust Fluid (DEF), Product Information, Location of PIN/Machine Serial Number Plate, Location of Engine Number Plate, Service Meter Location
• Safety — Contents of Safety Labels, General Precautions Common to Operation and Maintenance, Precautions Before Starting Operation, Precautions to Prevent Fire, Precautions When Getting On or Off Machine, Precautions Related to Protective Structures, Precautions for Operation, Precautions When Starting Engine, Precautions for Operation, Precautions for Transportation, Towing and Being Towed, Lifting Operation, Precautions for Maintenance, Precautions for DEF
• Operation — Explanation of Components, Machine Monitor Equipment and Basic Operation, Warning Display, Action Level Display, Caution Lamp List, Current Abnormality Display, Engine Coolant Temperature Caution Lamp, Hydraulic Oil Temperature Caution Lamp, Fuel Level Caution Lamp, System Caution Lamp, KDPF System Caution Lamp, DEF Level and System Caution Lamps, Engine System Caution Lamp, Monitor Switches, Working Mode Selector Switch, Auto-Deceleration Switch, Travel Speed Selector Switch, Wiper and Washer Switches, Buzzer Cancel Switch, Air Conditioner Switch, Function Switches, User Menu Display, Starting Switch, Fuel Control Dial, Cigarette Lighter, Swing Lock Switch, Lamp Switch, Horn Switch, One-Touch Power Maximizing Switch, Room Lamp Switch, Pump Secondary Drive Switch, Swing Parking Brake Cancel Switch, Lock Lever Automatic Lock Cancel Switch, Engine Shutdown Secondary Switch, Seat Heater Switch, Lock Lever, Travel Lever, Work Equipment Control Levers, Other Equipment, Cab Interior, Air Conditioner Operation, Radio Operation, Machine Operations and Controls, Checks and Adjustment Before Starting Engine, Method for Starting Engine, Operations and Checks After Starting Engine, Engine Warm-Up Operation, Hydraulic System Warm-Up Operation, Working Mode Operation, One-Touch Power Maximizing Function, Prohibited Operations, Method for Parking Machine, Transportation, Method for Lifting Machine, Cold Weather Operation, Long-Term Storage, Troubles and Actions
• Maintenance — Precautions for Maintenance, Outline of Maintenance, Standard Tightening Torque for Bolts and Nuts, Maintenance Schedule, When Required Maintenance (Air Cleaner, Cooling System, Track Shoe Bolts, Track Tension, Bucket Teeth, Bucket Clearance, Window Washer Fluid, Air Conditioner, Washable Floor, Gas Spring, Hydraulic Circuit Air Bleeding), Every 100 Hours (Work Equipment Lubrication), Every 250 Hours (Battery Electrolyte, Air Conditioner Compressor Belt), Every 500 Hours (Lubrication, Engine Oil and Filter, Fuel Prefilter, Swing Pinion Grease, Swing Circle Lubrication, Radiator and Cooler Fins, Air Conditioner Filters, Swing Machinery Oil, Final Drive Oil), Every 1000 Hours (Hydraulic Oil Filter, Swing Machinery Oil Change, Damper Case Oil, Fuel Main Filter, Engine Intake Pipe Clamps, Accumulator Nitrogen Gas, Hydraulic Tank Breather, DEF Tank Breather, Fan Belt and Auto-Tensioner), Every 2000 Hours (Final Drive Oil Change, Hydraulic Tank Strainer, Accumulator, Alternator, Engine Valve Clearance, KCCV Filter, DEF Filter), Every 4000 Hours (Defined Life Parts, Water Pump, Vibration Damper, Starting Motor, Accumulator, Air Conditioner Compressor, High-Pressure Piping Clamps, Fuel Spray Prevention Caps, Radiator Cap), Every 4500 Hours (KDPF Cleaning, KCCV Hose, DEF Tank Cleaning, DEF Tank Filler Port Filter), Every 5000 Hours (Hydraulic Tank Oil Change), Every 8000 Hours (Fuel Spray Prevention Cap), Every 9000 Hours (DEF Hose)
• Specifications — Specifications: PC210LC-11, Working Ranges
• Attachments and Options — Precautions for Using Attachments and Options, Handle Bucket with Hook, Handle Machine Ready for Installation of Attachment, Method for Change-Over and Connect Hydraulic Circuit, Pedal Operation and Oil Flow, Method for Removing and Installing Attachment, Method for Operating Attachment, Track Shoes Selection, Handle Rubber Pad Shoes and Road Liners, Bucket Teeth Selection, Handle Trapezoidal Bucket, Handle Extension Arm, Recommended Attachment Operations, Hydraulic Breaker
• Replacement Parts — Periodic Replacement of Defined Life Parts, Consumable Parts, Recommended Fuel, Coolant, and Lubricant, Lubrication Chart, Use of Fuel, Coolant and Lubricants According to Ambient Temperature, Recommended Brands and Qualities Other Than Komatsu Genuine Oils
• Index

Beyond the table of contents, the manual is filled with step-by-step procedures, torque specifications, capacity charts, and inspection criteria. The maintenance section alone covers over ten separate service intervals with detailed procedures for every component on the machine.

What this manual delivers

Owning the Komatsu PC210LC-11 Operation and Maintenance Manual means having the manufacturer’s own procedures in front of you for every task the machine demands. The manual opens with the safety architecture — signal words, safety labels, and the full precaution set for operation, inspection, and maintenance — then moves into the machine monitor and control systems, showing you exactly how to read fault codes, respond to action levels L01 through L04, and navigate the user menu for machine settings, aftertreatment regeneration, and SCR information.

The operations section is not just a control reference. It walks through daily checks before starting, engine starting in normal and cold conditions, warm-up procedures for both engine and hydraulic system, working mode selection across P, E, L, B, ATT/P and ATT/E modes, and the complete set of prohibited operations that damage the machine or create hazards. The transportation chapter covers loading and unloading with ramps, securing methods, and lifting procedures. Cold weather operation and long-term storage are treated in full, including DEF freeze management.

The troubleshooting section (Troubles and Actions) provides diagnostic guidance for phenomena that are not failures, actions when running out of fuel, towing precautions, discharged battery procedures, jumper cable starting, and a structured troubleshooting table for both electrical and chassis problems. If the machine monitor shows a warning display, the manual explains how to press switch F5, read the current abnormality, and identify the correct response.

Machine systems covered in depth

Because the PC210LC-11 carries Tier 4 Final emissions technology, the manual includes dedicated coverage of the Komatsu Diesel Particulate Filter (KDPF), Urea SCR system, Diesel Exhaust Fluid (DEF), KCCV (Komatsu Closed Crankcase Ventilation), and the regeneration process — both automatic active regeneration and manual stationary regeneration. The aftertreatment sections explain the regeneration disable setting, the cancel procedure, and the specific action levels that trigger when DEF level drops or the SCR system detects an abnormality.

Hydraulic system content spans the main pump, control valves, cylinders, swing motor, travel motor, and the PPC circuit accumulator — including air bleeding procedures for pump, cylinders, swing motor, travel motor, and attachments. The electrical content covers the machine monitor, sensors, caution lamps, alternator, starting motor, battery systems, and the KOMTRAX communication terminal.

Maintenance schedules and service data

The maintenance schedule is one of the manual’s strongest assets. It breaks service into When Required, 100, 250, 500, 1000, 2000, 4000, 4500, 5000, 8000, and 9000 hour intervals, with each interval’s procedures written out in full. The defined life parts list identifies what must be replaced every 2 years or 4000 hours (fuel hoses, lubrication hoses, hydraulic hoses, accumulators), and the consumable parts table lists every filter element, cartridge, and cap with its part number and replacement interval.

The lubricant chapter provides a full lubrication chart plus a table of recommended Komatsu fluids matched to ambient temperature ranges — engine oil, power train oil, hydraulic oil, grease, coolant, diesel fuel, and DEF. Refill capacities for engine oil pan, swing machinery case, final drive case, damper case, hydraulic system, cooling system, fuel tank, and DEF tank are all listed.

Who this manual serves

This manual is written for the operator, the service technician, and the fleet maintenance planner. Operators get the daily check procedures, control layouts, safety rules, and monitor navigation. Technicians get the full maintenance procedures, torque values, capacities, air bleeding sequences, and component specifications. Fleet managers get the service schedules, defined life parts, and consumable parts lists they need to plan maintenance and order parts.

The manual is delivered as a PDF, so you can open it on a laptop in the shop, on a tablet in the cab, or print the sections you need for the job at hand. No shipping, no waiting — download after payment and use it immediately.

Get the Komatsu PC210LC-11 Operation and Maintenance Manual today

Whether you’re performing a routine 500-hour service, diagnosing a KDPF soot accumulation warning, or setting up the machine for breaker operation, this manual has the procedure. It is the same document that ships with the machine — complete, page-for-page, covering serial numbers C80001 and up.

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