Komatsu PC220-8M0 Hydraulic Excavator Parts Book PDF – FRU02416-00 Serial Y221001 & Up

Description

Komatsu PC220-8M0 Parts Book — FRU02416-00

This is the complete Komatsu PC220-8M0 Hydraulic Excavator Parts Book, published under document number FRU02416-00 and covering machine serial number Y221001 and up. The engine section applies to SAA6D107E-1Q engines from serial number 26598590 and up. It is the parts identification reference used by technicians, parts managers and workshops to look up the correct part numbers, quantities and serial-number applicability for every assembly on the machine.

File Details

• Manual Type: Parts Book (Parts Catalog)
• Brand: Komatsu
• Model: PC220-8M0 Hydraulic Excavator
• Engine: SAA6D107E-1Q
• Document Number: FRU02416-00
• Applicable Serial Numbers: Machine Y221001 and up; Engine 26598590 and up
• Language: English (foreword pages also supplied in French, Italian, German, Portuguese, Chinese, Russian and Arabic)
• Page Count: 640 pages
• File Format: PDF

Chapters Covered

• Engine Cylinder Head and Its Related Parts
• Engine Cylinder Block and Its Related Parts
• Engine Lubrication System
• Engine Fuel System
• Engine Cooling System
• Engine Electrical System
• Engine Accessories and Others
• Field Repair Service Parts
• Engine Related Parts
• Cooling System
• Fuel System
• Electrical System
• Hydraulic System
• Frame and Its Related Parts
• Operator’s Compartment and Control System
• Swing Circle and Its Related Parts
• Travel System and Its Related Parts
• Undercarriage
• Work Equipment
• Marks and Plates
• Auxiliary Parts and Tool
• Other Equipment

Engine Cylinder Head, Block, Lubrication, Fuel, Cooling and Electrical Systems

The opening engine chapters break the SAA6D107E-1Q down into its service assemblies with exploded-view illustrations and part tables. The cylinder head section covers the head casting, cover, air intake port cover, intake connector and mounting, intake heater, air cleaner, transfer connection, exhaust manifold, turbocharger and oil piping, exhaust muffler and piping, heat shields, dust seals and the date plate. The cylinder block section follows with breather hose related parts and block-mounted components. The lubrication chapter lists the oil filter head, nipples, hoses, cartridge and plug details. The fuel chapter covers the fuel pre-filter, filter piping, system cover, related parts, injection pump, injection controller, injector, controller related parts, fuel piping, filter cartridge, filter mounting, shipping parts, fuel filter and water separator. Cooling covers the cooling fan drive pulley, fan, spacer, fan belts for both the 35 Amp alternator and 35 Amp sealed alternator configurations, belt tensioner, water pump, tandem mounting bolt, water outlet and inlet connectors, thermostat, coolant heater plug and coolant ventilator. The electrical chapter includes the wiring harness cap, alternator mounting, 35 Amp sealed alternator for sandy and dusty terrain, 35 Amp and 60 Amp alternators with inner parts, starting motor mounting for 5.5 kW and 4.5 kW units, starting motors with inner parts, starting motor relay, and the wiring harness. The engine accessories section adds the camshaft and common rail parts, followed by the field repair service parts and the engine related damper, oil filter related parts, engine mounting, air intake connectors and air cleaner related parts.

Cooling System, Fuel System and Electrical System

The machine-level cooling system chapter covers the radiator, oil cooler, aftercooler and shroud, fuel cooler and condenser, aftercooler piping and fan guard across the auto air conditioner, 35 Amp sealed alternator and combined configurations. The fuel system chapter lists the fuel supply piping, fuel piping, remote drain and fuel main filter related parts, plus the extra bad fuel and poor fuel specification with water and dust protection, additional filter and remote fuel drain. The electrical system chapter covers the battery without and with large capacity, battery case side, starting wiring harness, main wiring harness in three sections, disconnect switch, electric wiring harness for China safety regulation, with and without 35 Amp sealed alternator, additional working lamp for cab front full guard LV1 and cab top guard LV2, additional rear working lamp, beacon lamp, horn, travel alarm and rearview camera configurations.

Hydraulic System, Frame, Operator’s Compartment and Control System

Hydraulic content begins with the hydraulic tank in both the without and with additional actuator piping and accumulator versions. The main control valve chapter is split across multiple parts pages covering inner parts, connecting parts, slow return valve and mounting bracket for the without additional actuator piping, 1-service valve, 1-additional actuator piping, 2-additional actuator piping and accumulator variants. Main piston pump coverage follows, then suction piping, delivery piping with in-line filter, oil cooler piping, return piping, drain piping, boom piping, arm and bucket piping, arm hydraulic drift prevention valve, lock valve mounting, attachment piping for the without breaker kit, Krupp breaker kit and Nippon pneumatic breaker kit configurations, two-actuator attachment piping, travel piping, swing piping, LS piping and solenoid valve piping with inner, related and piping sections. Frame and related parts cover the revolving frame without and with deck guard, plus the boom foot pin in 100-hour greasing and 500-hour lubrication versions. Operator’s compartment and control system covers the operator’s seat in rigid reclining tilt, rigid reclining, and suspension fabric reclining tilt versions, seat belts in 50 mm, 78 mm and non-cinching 78 mm widths, top guard LV2, front guard, front guard half and full, floor mats for standard and additional actuator piping, sunvisor, window washer, air conditioner, fire extinguisher in English, Arabic and Chinese, and the extensive cab chapter covering cab body and window, front window, front lower window, roof ventilator, door, door lock, open lock and door catch, wiper and room lamp, rubber antenna, speaker and window washer, roof cover and air intake, grip, KOMTRAX antenna, cab in parts for monitor and cover, monitor cover, washer hose mounting, luggage plate and cigarette lighter, air duct, air duct and fresh air filter, partition and recirculation air filter, sub plate and relay, air conditioner controller and KOMTRAX controller, main wiring harness clamp, rear cover, floor frame, PPC valve for travel, travel control lever, footrest L.H., PPC valve for attachment, first attachment control, base, wiring harness, wiring harness clamp and ground, window washer hose, work equipment control lever L.H., PPC valve for work equipment L.H., PPC valve mounting for work equipment L.H., console L.H., PPC lock lever, armrest L.H., and the matching R.H. counterparts.

Swing Circle, Travel System, Undercarriage and Work Equipment

The swing circle chapter covers the swing circle itself, the swing machinery and motor in two variants with motor inner parts, machinery and drain piping sections. Travel system covers travel piping, the travel motor and final drive with motor inner parts and final drive details. Undercarriage chapters list the front idler and idler cushion, track roller, carrier roller and the track shoe assemblies in flat 600 mm, holed triple grouser 600 mm and 700 mm, oblong holed triple grouser 800 mm, road liner 600 mm and heavy duty 600 mm versions, all in the 94-set grease sealed configuration. The track link assembly supply-only page is included. Track frame chapters cover the standard and full length track roller guard or under cover versions, the track frame under cover, track roller guard and full roller guard. Work equipment covers the boom with bushing and welded details, top and bottom pins, arm cylinder piping, bucket cylinder piping, lubrication piping and attachment plug sections, plus the 5900 mm strengthened type in 500-hour and 100-hour lubrication intervals and the 1-attachment versions. Boom cylinder, arm cylinder and bucket cylinder chapters give inner parts, seal kits and related parts. Arm chapters cover the 2500 mm and 3000 mm reinforced types in 500-hour and 100-hour lubrication intervals with arm and pin, bucket cylinder, bucket link and additional piping. Bucket coverage includes the 0.8 m³ 1800 mm, 0.72 m³ 900 mm vertical pin, 0.72 m³ 900 mm horizontal pin, 1.26 m³ 1400 mm vertical and horizontal pin, 1.0 m³ 1260 mm vertical pin, 1.0 m³ 1260 mm horizontal pin heavy duty, 1.0 m³ 1260 mm horizontal pin, 1.14 m³ 1300 mm vertical and horizontal pin, trapezoidal, slope finishing, and the 0.61 m³ 950 mm ripper bucket. Ripper assemblies are listed in 1-shank and 3-shank versions. Breaker adapters for Atlas, Okada, Matuda, Krupp with accumulator related parts, and Nippon pneumatic are included.

Marks and Plates, Auxiliary Parts and Tool, Other Equipment and Field Repair Service Parts

The marks and plates chapter lists the Chinese, Arabic-English and English plate sets, the lubrication charts for 500-hour and 100-hour intervals, window lock caution plates in English, Chinese pictorial and Arabic-English, Komatsu logo plates, coolant decals in English, Chinese and Arabic-English, KOMTRAX plate, keep-off working range plates, FOPS plates for cab top guard LV2 and cab front full guard LV2 in Chinese, Arabic-English and English, ROPS plates for EU safety regulation and English, rivet and air cleaner caution plates, accumulator caution plates, backward caution plates, 12-volt power outlet plates, and the Krupp / Nippon pneumatic breaker kit and breaker kit with 12-volt power outlet plates. Auxiliary parts and tool lists the spare parts box, spare parts for the sandy and dusty terrain arrangement, cap and overall kit, and the tool kit including bag, wrenches, driver, hammer, bar, pump assembly, grease cartridge, sockets, extensions and handles. Other equipment covers the additional track frame step. The final field repair service parts chapter lists the service kit parts in the K02, K03, K04, K07, K10 and K14 kits with their individual nut, bolt, O-ring, seal, ring and packing contents.

Order the Right Part the First Time

A parts book is only useful if it gets the part number right on the first attempt. The Komatsu PC220-8M0 Parts Book FRU02416-00 does exactly that. Every illustration is keyed to an index number, and every index number resolves to a part number, description, quantity and applicable serial range. That structure matters when a machine is mid-repair and a wrong part number means a second order, a delayed job, or a machine sitting in the yard. The parts book is organized by assembly rather than by generic category, so a technician working on the swing machinery can open the swing machinery section and see the motor inner parts, the machinery components and the drain piping together — not scattered across unrelated pages.

The serial-number columns are what separate a working parts book from a generic parts list. The PC220-8M0 is covered from Y221001 and up, and the SAA6D107E-1Q engine from 26598590 and up, so a parts specialist can confirm whether a particular alternator, starting motor, track shoe or control valve applies to the machine in front of them. Code columns carry interchangeability flags (A1, A2, A3, A4), discontinued-part flags (B1, B2) and supply restrictions (C1, C2, C3), which tells the buyer whether an alternate part is acceptable, whether the part comes only as an assembly, or whether a semi-finished part needs additional work before installation. Quantity columns distinguish between per-machine quantities and per-assembly quantities, with AR used where the number depends on field requirements.

The boom and arm chapters alone justify the book. The PC220-8M0 is offered with 5900 mm strengthened booms in 500-hour and 100-hour lubrication intervals and 1-attachment versions, and with 2500 mm and 3000 mm reinforced arms in the same interval options. Each variant has its own pin, spacer, bushing and seal part numbers, and getting the lubrication interval wrong at the parts counter is an expensive mistake. The bucket list runs from 0.72 m³ up to 1.26 m³, with vertical and horizontal pin types, side cutters, teeth, adapters and shims, so a bucket rebuild or a change of digging configuration can be planned from the same document. The undercarriage chapter covers track shoes from 600 mm flat and holed triple grouser through 700 mm, 800 mm oblong holed, 600 mm road liner and 600 mm heavy duty, plus the track link assembly, track rollers, carrier rollers, front idlers and idler cushions — everything that wears on a working excavator.

The hydraulic section supports real diagnostics as well as parts lookup. The main control valve is broken down into inner parts, connecting parts, slow return valve and mounting bracket across the without additional actuator piping, 1-service valve, 1-additional actuator piping, 2-additional actuator piping and accumulator specifications, so a technician chasing a slow function or a relief problem can identify whether the issue sits in a spool, a plug, a spring, an O-ring or a back-up ring before the valve comes off the machine. The solenoid valve piping, LS piping, travel piping and attachment piping pages cover the breaker and two-actuator configurations, including the Krupp and Nippon pneumatic kits and the arm drift prevention valve.

The operator’s compartment chapter is unusually detailed for a parts book — the cab section runs through cab body and window, front window, front lower window, roof ventilator, door, door lock, open lock and door catch, wiper and room lamp, rubber antenna, speaker and window washer, roof cover and air intake, grip, KOMTRAX antenna, monitor and cover, monitor cover, washer hose mounting, luggage plate and cigarette lighter, air duct, fresh air filter, partition and recirculation air filter, sub plate and relay, air conditioner controller and KOMTRAX controller, main wiring harness clamp, rear cover, floor frame, PPC valves for travel and attachment, control levers, footrests, consoles, armrests, lock lever, seals and sheets. For a machine working in dusty or high-heat environments, that level of cab parts detail shortens the wait for seals, filters, switches and trim components.

The field repair service parts chapter at the back collects the K02, K03, K04, K07, K10 and K14 kits — shoe bolt and nut service kits, and hydraulic cylinder seal kits for the boom, arm and bucket cylinders. Instead of ordering individual O-rings and back-up rings, a workshop can order the kit and know that the contents match the cylinder it is rebuilding. The marks and plates chapter supports repainting, refurbishment and export compliance work with the Chinese, Arabic-English and English plate sets, the lubrication charts, the FOPS and ROPS plates and the caution plates for the accumulator, breaker and 12-volt outlet configurations.

The PC220-8M0 Parts Book is a practical document for anyone who keeps a Komatsu PC220-8M0 excavator running — a dealer parts counter, an independent workshop, a fleet maintenance department or an owner-operator who prefers to order the right part the first time. It supports part identification, assembly rebuilds, hydraulic troubleshooting, undercarriage replacement, bucket and attachment changes, cab repairs and safety-plate replacement, all from one reference. The PDF is delivered instantly after payment, opens on any device with a PDF reader, and can be printed page-by-page for the workshop or kept on a tablet at the machine. No shipping, no waiting for a disc, no lost paper copy.

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