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Komatsu PC300-8 PC350-8 Series Hydraulic Excavator Operation and Maintenance Manual – TEN00380-00

Original price was: $34.95.Current price is: $21.95.

Complete operation and maintenance manual for Komatsu PC300-8, PC300LC-8, PC350-8, and PC350LC-8 hydraulic excavators. Covers safety, operation, controls, maintenance procedures, specifications, and attachments. Document TEN00380-00.

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Description

Komatsu PC300-8 PC350-8 Series Operation and Maintenance Manual

This Operation and Maintenance Manual covers the Komatsu PC300-8, PC300LC-8, PC350-8, and PC350LC-8 hydraulic excavators. Document number TEN00380-00. It is the complete guide for safe operation, daily inspection, scheduled maintenance, and correct servicing of these machines, written for operators and maintenance personnel working directly with the equipment.

File Details

  • Manual Type: Operation & Maintenance Manual
  • Brand: Komatsu
  • Models: PC300-8, PC300LC-8, PC350-8, PC350LC-8
  • Document Number: TEN00380-00
  • Serial Numbers: PC300-61207 and up / PC350-61207
  • Language: English
  • File Format: PDF
  • Pages: 380+

Chapters Covered

  • Foreword
  • Before Reading This Manual
  • Safety Information
  • Introduction
  • Use of Machine
  • Directions of Machine
  • Visibility from Operator’s Seat
  • Product Information
  • Product Identification Number (PIN)/Machine Serial No. Plate
  • EPA Regulations, Engine Number Plate
  • Service Meter Location
  • Your Machine Serial Numbers and Distributor
  • Safety
  • Safety Labels
  • Location of Safety Labels
  • General Precautions Common to Operation and Maintenance
  • Precautions Before Starting Operation
  • Preparations for Safe Operation
  • Fire Prevention
  • Precautions When Getting On or Off Machine
  • Do Not Get Caught in Work Equipment
  • Precautions Related to Protective Structures
  • Protection Against Falling, Flying, Intruding Objects
  • Unauthorized Modification
  • Precautions Related to Attachments and Options
  • Precautions Related to Cab Glass
  • Precautions When Running Engine Inside Building
  • Precautions for Operation
  • Precautions for Jobsite
  • Starting Engine
  • Operation
  • Transportation
  • Towing
  • Lifting Objects with Bucket
  • Precautions for Maintenance
  • Precautions Before Starting Inspection and Maintenance
  • Precautions for Inspection and Maintenance
  • Operation (Machine View Illustrations, Overall Machine View)
  • Controls and Gauges
  • Detailed Controls and Gauges
  • Monitoring System
  • Switches
  • Control Levers and Pedals
  • Sun Roof
  • Windshield
  • Door Lock
  • Cap with Lock
  • Drink Box
  • Magazine Box
  • Ashtray
  • Air Conditioner Controls
  • Radio
  • Auxiliary Electric Power
  • Fuse
  • Fusible Link
  • Controller
  • Toolbox
  • Grease Pump Holder
  • Fire Extinguisher
  • Machine Operations and Controls
  • Before Starting Engine
  • Walk-around Checks
  • Checks Before Starting
  • Starting Engine
  • Machine Operation
  • Steering the Machine
  • Swinging
  • Work Equipment Controls and Operations
  • Working Mode
  • Prohibited Operations
  • General Operation Information
  • Traveling on Slopes
  • Escape from Mud
  • Recommended Applications
  • Bucket Replacement and Inversion
  • Parking Machine
  • Machine Inspection After Daily Work
  • Locking
  • Transportation
  • Loading and Unloading with Trailer
  • Lifting Machine
  • Cold Weather Operation
  • Long Term Storage
  • Troubles and Actions
  • Maintenance Information
  • Outline of Service
  • Handling Oil, Fuel, Coolant, and Performing Oil Clinic
  • Electric System Maintenance
  • Wear Parts
  • Recommended Fuel, Coolant, and Lubricant
  • Tightening Torque Specifications
  • Safety Critical Parts
  • Maintenance Schedule
  • Maintenance Procedure
  • Initial 1000 Hours Maintenance
  • When Required
  • Check Before Starting
  • Every 50 Hours Maintenance
  • Every 100 Hours Maintenance
  • Every 250 Hours Maintenance
  • Every 500 Hours Maintenance
  • Every 1000 Hours Maintenance
  • Every 2000 Hours Maintenance
  • Every 4000 Hours Maintenance
  • Every 5000 Hours Maintenance
  • Every 8000 Hours Maintenance
  • Specifications
  • Attachments and Options
  • General Precautions for Safety
  • Bucket with Hook
  • Machine Ready for Attachment
  • Hydraulic Circuit
  • Attachment Removal and Installation
  • Attachment Operations
  • Long Term Storage
  • Specifications (Attachment)
  • Attachment Guide
  • Recommended Attachment Operations
  • Handling Machines Equipped with KOMTRAX
  • Index

This Komatsu PC300-8 PC350-8 Series manual is built around the machine’s actual working systems: the SAA6D114E-3 diesel engine, the hydraulic circuit and control valve arrangement, the monitoring system with its emergency, caution, and basic check monitors, and the undercarriage. Maintenance procedures are broken down by interval from every 50 hours through every 8000 hours, with separate procedures for the hydraulic breaker and attachment-ready configurations. Specifications cover operating weight, bucket capacity, engine output, travel and swing speeds, working ranges, and fluid capacities for the PC300-8, PC300LC-8, PC350-8, and PC350LC-8. Safety content includes the full safety label set, high-voltage cable clearances, high-pressure oil and fuel precautions, and ROPS/FOPS protective structure requirements.

What This Manual Enables You to Do

With this Operation and Maintenance Manual for the Komatsu PC300-8 and PC350-8 series, you can run daily walk-around checks, start and warm up the machine in cold conditions, operate the working modes correctly, carry out the full scheduled maintenance program, diagnose monitor warnings, replace filters and wear parts, adjust track tension, and service the air conditioner and hydraulic breaker circuit. Correct procedures and torque values matter on machines of this size. Using the wrong tightening torque, relief pressure, or fluid specification can damage the hydraulic system, shorten engine life, or create a safety hazard on site.

Complete PDF Bookmark Tree

Complete Bookmarks

The complete bookmarks in the β€œKomatsu PC300-8 PC350-8 Series Hydraulic Excavator Operation and Maintenance Manual – TEN00380-00” are as follows:

COVERp. 1
FOREWORDp. 2
BEFORE READING THIS MANUALp. 3
SAFETY INFORMATIONp. 4
INTRODUCTIONp. 5
USE OF MACHINEp. 5
DIRECTIONS OF MACHINEp. 5
VISIBILITY FROM OPERATOR'S SEATp. 5
PRODUCT INFORMATIONp. 6
PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATEp. 6
EPA REGULATIONS, ENGINE NUMBER PLATEp. 6
SERVICE METER LOCATIONp. 7
YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTORp. 7
CONTENTSp. 8
SAFETYp. 12
SAFETYp. 13
SAFETY LABELSp. 16
LOCATION OF SAFETY LABELSp. 16
SAFETY LABELSp. 17
GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCEp. 23
PRECAUTIONS BEFORE STARTING OPERATIONp. 23
PREPARATIONS FOR SAFE OPERATIONp. 23
FIRE PREVENTIONp. 25
PRECAUTIONS WHEN GETTING ON OR OFF MACHINEp. 26
DO NOT GET CAUGHT IN WORK EQUIPMENTp. 28
PRECAUTIONS RELATED TO PROTECTIVE STRUCTURESp. 28
PROTECTION AGAINST FALLING, FLYING, INTRUDING OBJECTSp. 28
UNAUTHORIZED MODIFICATIONp. 29
PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONSp. 29
PRECAUTIONS RELATED TO CAB GLASSp. 29
PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDINGp. 29
PRECAUTIONS FOR OPERATIONp. 30
PRECAUTIONS FOR JOBSITEp. 30
STARTING ENGINEp. 32
OPERATIONp. 34
TRANSPORTATIONp. 42
TOWINGp. 43
LIFTING OBJECTS WITH BUCKETp. 44
PRECAUTIONS FOR MAINTENANCEp. 45
PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCEp. 45
PRECAUTIONS FOR INSPECTION AND MAINTENANCEp. 49
OPERATIONp. 56
MACHINE VIEW ILLUSTRATIONSp. 57
OVERALL MACHINE VIEWp. 57
CONTROLS AND GAUGESp. 58
DETAILED CONTROLS AND GAUGESp. 60
MONITORING SYSTEMp. 60
SWITCHESp. 126
CONTROL LEVERS AND PEDALSp. 131
SUN ROOFp. 134
WINDSHIELDp. 134
EMERGENCY ESCAPE HAMMERp. 140
DOOR LOCKp. 140
CAP WITH LOCKp. 141
DRINK BOXp. 143
MAGAZINE BOXp. 143
ASHTRAYp. 143
AIR CONDITIONER CONTROLSp. 144
RADIOp. 157
AUXILIARY ELECTRIC POWERp. 162
FUSEp. 163
FUSIBLE LINKp. 164
CONTROLLERp. 164
TOOL BOXp. 165
GREASE PUMP HOLDERp. 165
FIRE EXTINGUISHERp. 165
MACHINE OPERATIONS AND CONTROLSp. 166
BEFORE STARTING ENGINEp. 166
STARTING ENGINEp. 186
AFTER STARTING ENGINEp. 189
STOPPING THE ENGINEp. 200
MACHINE OPERATIONp. 201
STEERING THE MACHINEp. 205
SWINGINGp. 207
WORK EQUIPMENT CONTROLS AND OPERATIONSp. 208
WORKING MODEp. 210
PROHIBITED OPERATIONSp. 212
GENERAL OPERATION INFORMATIONp. 217
TRAVELING ON SLOPESp. 219
ESCAPE FROM MUDp. 221
RECOMMENDED APPLICATIONSp. 222
BUCKET REPLACEMENT AND INVERSIONp. 224
PARKING MACHINEp. 228
MACHINE INSPECTION AFTER DAILY WORKp. 229
LOCKINGp. 230
TRANSPORTATIONp. 231
TRANSPORTATION PROCEDUREp. 231
LOADING AND UNLOADING WITH TRAILERp. 232
LIFTING MACHINEp. 241
TRANSPORTATION POSTUREp. 243
COLD WEATHER OPERATIONp. 245
COLD WEATHER OPERATION INFORMATIONp. 245
AFTER DAILY WORK COMPLETIONp. 247
AFTER COLD WEATHER SEASONp. 247
LONG TERM STORAGEp. 248
BEFORE STORAGEp. 248
DURING STORAGEp. 248
AFTER STORAGEp. 249
STARTING MACHINE AFTER LONG-TERM STORAGEp. 249
TROUBLES AND ACTIONSp. 250
RUNNING OUT OF FUELp. 250
PHENOMENA THAT ARE NOT FAILURESp. 251
TOWING THE MACHINEp. 252
LIGHTWEIGHT TOWING HOLEp. 253
SEVERE JOB CONDITIONp. 253
DISCHARGED BATTERYp. 254
OTHER TROUBLEp. 258
MAINTENANCEp. 264
MAINTENANCE INFORMATIONp. 265
OUTLINE OF SERVICEp. 267
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINICp. 267
ELECTRIC SYSTEM MAINTENANCEp. 270
WEAR PARTSp. 271
WEAR PARTS LISTp. 271
RECOMMENDED FUEL, COOLANT, AND LUBRICANTp. 272
RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OILp. 274
TIGHTENING TORQUE SPECIFICATIONSp. 275
TIGHTENING TORQUE LISTp. 275
SAFETY CRITICAL PARTSp. 276
SAFETY CRITICAL PARTS LISTp. 277
MAINTENANCE SCHEDULEp. 278
MAINTENANCE SCHEDULE CHARTp. 278
MAINTENANCE INTERVAL FOR HYDRAULIC BREAKERp. 280
MAINTENANCE PROCEDUREp. 281
INITIAL 1000 HOURS MAINTENANCE (ONLY AFTER THE FIRST 1000 HOURS)p. 281
WHEN REQUIREDp. 282
CHECK BEFORE STARTINGp. 309
EVERY 50 HOURS MAINTENANCEp. 310
EVERY 100 HOURS MAINTENANCEp. 311
EVERY 250 HOURS MAINTENANCEp. 313
EVERY 500 HOURS MAINTENANCEp. 316
EVERY 1000 HOURS MAINTENANCEp. 329
EVERY 2000 HOURS MAINTENANCEp. 334
EVERY 4000 HOURS MAINTENANCEp. 341
EVERY 5000 HOURS MAINTENANCEp. 344
EVERY 8000 HOURS MAINTENANCEp. 346
SPECIFICATIONSp. 348
SPECIFICATIONSp. 349
ATTACHMENTS, OPTIOINSp. 352
GENERAL PRECAUTIONS FOR SAFETYp. 353
PRECAUTIONS WHEN SELECTINGp. 353
READ THE INSTRUCTION MANUAL THOROUGHLYp. 353
PRECAUTIONS WHEN REMOVING OR INSTALLINGp. 353
PRECAUTIONS WHEN USINGp. 353
BUCKET WITH HOOKp. 354
HOOK CONDITIONp. 354
PROHIBITED OPERATIONSp. 354
MACHINE READY FOR ATTACHMENTp. 355
LOCATIONSp. 355
HYDRAULIC CIRCUITp. 359
ATTACHMENT REMOVAL AND INSTALLATIONp. 364
ATTACHMENT OPERATIONSp. 368
LONG TERM STORAGEp. 369
SPECIFICATIONSp. 369
ATTACHMENT GUIDEp. 370
ATTACHMENT COMBINATIONSp. 371
TRACK SHOES SELECTIONp. 372
RECOMMENDED ATTACHMENT OPERATIONSp. 373
HYDRAULIC BREAKERp. 373
HANDLING MACHINES EQUIPPED WITH KOMTRAXp. 377
BASIC PRECAUTIONSp. 377
INDEXp. 378


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Komatsu PC300-8 PC350-8 Series Hydraulic Excavator Operation and Maintenance Manual - TEN00380-00 β€” PDF page 1 preview
Komatsu PC300-8 PC350-8 Series Hydraulic Excavator Operation and Maintenance Manual - TEN00380-00 β€” PDF page 57 preview
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