Komatsu WA200-6 Parts Book KEPB001600 – SAA4D107E-1B Illustrated Parts Catalog PDF

Description

Komatsu WA200-6 Parts Book KEPB001600 – Complete Illustrated Parts Catalog

This Komatsu WA200-6 Parts Book is the illustrated parts catalog for the WA200-6 wheel loader fitted with the SAA4D107E-1B engine, engine serial 36497072 and up, and machine serial B20001 and up. Published as KEPB001600, Part 3 of the book, it lists every assembly on the machine with index numbers, part numbers, descriptions, quantities and applicable serial numbers, backed by exploded-view illustrations that make part identification unambiguous. Whether you are ordering a single O-ring or rebuilding the hydrostatic transmission, the correct figure number and part number are on the same page, in the same order the machine is assembled.

File Details

• Manual type: Illustrated Parts Book (Parts Catalog)
• Brand: Komatsu
• Machine model: WA200-6
• Engine model: SAA4D107E-1B
• Applicable machine serial: B20001 and up
• Applicable engine serial: 36497072 and up
• Document number: KEPB001600
• Book part: Part 3
• Languages: English primary text, with multilingual introduction sections in French, Italian, German, Portuguese, Chinese and Bulgarian
• Page count: Approximately 452 pages
• File format: PDF

Chapters Covered

• Engine
• Engine Related Parts
• Cooling System
• Fuel Tank and Related Parts
• Electrical System
• Transmission
• Hydraulic System
• Main/Revolving Frame and Related Parts
• Operator’s Compartment and Control System
• Guard
• Suspension and Wheel Related Parts
• Work Equipment
• Marks and Plates
• Accessory and Tool
• Service Kit and Component Parts
• Numerical Index

Engine and Engine Related Parts

The Engine chapter breaks down the SAA4D107E-1B into every serviceable assembly: cylinder head and cylinder head cover, breather, air intake manifold and connector, air intake heater, exhaust manifold, turbocharger, turbocharger air transfer connector, turbocharger oil piping, cylinder block, crankshaft, vibration damper, piston and connecting rod, flywheel, flywheel housing and mounting, engine oil pan, oil pan drain, engine oil level sensor, rocker arm, tappet and block plate, front and rear gear covers, cylinder block fittings, cabin heater plug, oil pump, oil filter and oil cooler. Engine Related Parts continues with the lifting bracket, heat shield, exhaust muffler and mounting bracket, air cleaner, 60 Amp alternator, 4.5KW starting motor, engine wiring harness (including the sandy and dusty terrain arrangement), engine mounting, exhaust pipe and damper.

Cooling System

Radiator assembly and radiator core, cap, plug, O-rings, oil cooler, aftercooler, brackets, frames, shroud, cushion and rubber mounts, fan, fan guard and lock, shims, bolts and washers. This section also covers the coolant piping configuration without the wide core radiator and the transfer oil cooler.

Fuel Tank and Related Parts

Fuel tank with strainer, cap and packing, fuel level sensor, mounting clips and cushions, breather, fuel prefilter and mounting, tank cover, hose assemblies, valve, plus the fuel filter location head, adapter, plug assembly, connector, and the fuel filter cartridge – including the water-in-fuel sensor variant.

Electrical System

Battery and battery case with cover, hinges and hardware, rear combination lamp, front and rear electric wiring harnesses (including the boom kick-out and sandy/dusty terrain arrangements), mounting brackets, ground cables, fuse and relay plates, and all clips and cushions used to route the harnesses around the WA200-6 chassis.

Transmission

Transfer case, transfer clutch, shaft bearing and gear, parking brake valve, transfer case mounting and related parts. The hydrostatic transmission (HST) pump and motor section is broken down into individual inner parts across fourteen pump diagrams and seven motor diagrams, so bearings, plungers, bushings, washers, cartridges and seals can be identified individually. Hydraulic piping, charge piping, main piping, filter and transfer piping, drive shafts front and rear, and the transfer oil cooler are all included.

Hydraulic System

Hydraulic tank with gauge, breather, filter assembly and cartridge, flange, valve assembly and elbows. Hydraulic control valve inner parts are listed for the 2-spool, 2-spool ECSS, 3-spool ECSS and 3-spool configurations, together with the control valve related parts. Steering control valve and priority valve are covered with their piping, tees and unions. The hydraulic pump section breaks the SAR50, SAR32, SBR12 and combined pump assembly into inner parts. Piping sections cover steering drain, PPC work equipment control, pump cylinder, lift cylinder, dump cylinder, bypass valve, oil cooler, ECSS valve mounting, accumulator and emergency steering. This is one of the deepest hydraulic parts listings available for the WA200-6.

Main/Revolving Frame and Related Parts

Front frame (for 2-spool, 3-spool or ECSS control valve configurations), rear frame with additional counterweight, hinge pin assemblies with shims and grease fittings, steering cylinders L.H. and R.H. with seals, rod packings, pistons and bushings, steering cylinder mounting pins, articulate lock bar and frame covers (with multi-coupler and non-multi-coupler variants), rear axle support and remote greasing tubes.

Operator’s Compartment and Control System

Operator’s seat with suspension inner parts (headrest, backrest, seatrest, armrests, damper, slider, weight adjuster, seat belt), ROPS cab and floor frame group covering body, doors and latches L.H. and R.H., glass windows and wipers, roof cover, rearview mirror, rubber antenna and mounting, cab interior parts, wiring harness, air conditioner duct, air conditioner unit and mounting, blower and control panel, air conditioner and heater filter, cab cover, pedal and brake valve, inching brake piping, engine control pedal and mounting, transmission control switch, steering wheel and column, wiper switch and column cover, orbitrol valve, steering drain piping, monitor, floor wiring harness, floor air conditioner piping, heater hoses, console cover L.H., parking brake lever, rear cover, floor mat, window washer, air conditioner compressor and mounting, cab heater piping, radio provisions, floor support, loader control unit pilot valve and work equipment control lever, attachment lever, hose assemblies, console box cap, electric parts, starting switch and relay, KOMTRAX and relay, switches, inching control, brake control charge valve and accumulator, brake piping, fan motor piping and bucket positioner.

Guard

Engine hood rear, hood related parts, hood doors L.H. and R.H., grille with hinges and gas cylinders, lamp and buzzer wiring, hood mounting, pre-cleaner and grease gun bracket, baffle plate assembly, rear fender and support, front fender, floor frame cover, ladder L.H. and R.H., rearview mirror and rear under view mirror, and counterweight with mounting hardware.

Suspension and Wheel Related Parts

Rim assemblies for 17.5-25 tubeless and 20.5-25 tubeless tires, with O-rings, valve stems, cores, seats, adapters and caps. Tire assemblies are listed for 17.25-12PR-L2, 17.5-25-12L3, 17.5-25-16PR-L3, 20.5-25-12PR-L3, 20.5-25-16PR-L3 and 20.5-R25-L2 Michelin fitments.

Work Equipment

Lift arm and bell crank, boom and bell crank assemblies, link assembly, pin assemblies with shims and grease fittings, boom kick-out, bucket 1.9 m2 (with B.O.C. 2.0 m3) including welded edge and plates, bolt-on cutting edge with centre and side edges, bucket tooth and side cutters, boom lift cylinder L.H. and R.H. with inner parts, boom lift cylinder mounting, bucket cylinder inner parts and bucket cylinder mounting.

Marks and Plates

Full decal and plate sets for the WA200-6, including Spanish and Portuguese variants. Covers danger, warning, caution and notice plates – keep a safe distance, battery cables, articulation lock, keep off, high temperature, rotating object, hot water, explosion hazard, high voltage hazard, before operating and travelling, before leaving seat, work equipment lock lever – plus machine model decals, stripe decals, low clearance plates, oil chart, reflector plates, Komatsu logo marks, radiator caution plates and floor decals.

Accessory and Tool

General tool sets including grease pump, grease cartridge, tire inflation pressure gauge, filter wrench and open-end wrenches in 14×17, 19×22 and 30×32, bag, O-ring, danger tag and lock. Padlock listed separately for machine security.

Service Kit and Component Parts

Pre-assembled service kits with part numbers and quantities for each component: K01 cushion valve service kit, K02 hydraulic cylinder service kit (steering cylinders), K03 bearing service kit, K04 seal service kit (orbitrol valve), K06 hydraulic cylinder service kit (boom lift cylinders) and K07 bucket cylinder service kit. Each kit lists its individual O-rings, back-up rings, wear rings, dust seals, piston rings and rod packings so you know exactly what is in the bag before ordering.

Numerical Index

The final section is a full numerical parts index for the WA200-6, listing every part number in the book against its figure number and page reference. If you already know the part number, this is the fastest way to find the exploded view and locate its neighbours on the assembly.

Why This Parts Book Belongs in Your Workshop

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A wheel loader is only as reliable as the parts you put back into it. The Komatsu WA200-6 Parts Book gives you the exact figure and part number for every assembly on the machine – from the SAA4D107E-1B cylinder head bolts to the smallest O-ring on the emergency steering accumulator – so you order correctly the first time and avoid the downtime and freight charges that come with wrong parts. The exploded-view illustrations show how components stack together, which makes it just as useful for reassembly as for ordering. Independent shops, fleet maintenance teams, parts counters and owner-operators all get the same benefit: clarity. Instead of guessing from a generic diagram online, you work from the same layout and index numbers the machine was built from. Every listing includes index number, part number, description, quantity and serial number applicability, so you can confirm a part fits your exact machine serial before it ships. Delivery is instant – the PDF is available for download immediately after payment. No shipping, no waiting, no physical binder to keep track of. Open it on a laptop in the workshop, a tablet on the machine or a phone at the parts counter, print the pages you need and mark them up as you work. The same file can be used by every technician on your team, at the same time, on any device that reads PDF. That is the practical value of a Komatsu WA200-6 illustrated parts catalog in digital form – one reference that keeps the whole machine serviceable for as long as you own it.