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LEEBOY 3000B Force Feed Loader OperationS, Service & Parts Manual SN 111604 PDF DOWNLOAD
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LEEBOY 3000B Force Feed Loader Operations, Service & Parts Manual SN 111604 PDF DOWNLOAD
3000B Force Feed Loader
Manual No. 1012793-01
This manual applies to Serial Number 111604
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Description
LEEBOY 3000B Force Feed Loader Operations, Service & Parts Manual SN 111604 PDF DOWNLOAD
FILE DETAILS:
LEEBOY 3000B Force Feed Loader OperationS, Service & Parts Manual SN 111604 PDF DOWNLOAD
Language : English
Pages :232
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
LEEBOY 3000B Force Feed Loader OperationS, Service & Parts Manual SN 111604 PDF DOWNLOAD
3000B Force Feed Loader
Manual No. 1012793-01
This manual applies to Serial Number 111604
Introduction.................................................. 11 Safety Precautions............................................ 12 Safety Labels................................................. 16 Machine Specific Precautions.................................. 18 Operating Precautions......................................... 20 Storage Precautions........................................... 21 Maintenance Precautions....................................... 21 Information and Specifications............................ 23 Limited Warranty Policy....................................... 24 General Information and Specifications........................ 26 Torque Specifications......................................... 29 Component Location........................................ 35 Control Consoles.............................................. 37 Operation................................................. 41 General Information .......................................... 43 Operating Safety.............................................. 43 Pre-Start Inspection.......................................... 45 Machine Adjustments .......................................... 46 Operating Procedures.......................................... 48 Loading Material.............................................. 54 Transporting.................................................. 54 Towing ....................................................... 55 Maintenance............................................... 57 General Information........................................... 59 Maintenance Schedule.......................................... 60 Lubrication Points............................................ 62 Tire Replacement.............................................. 63 Cooling System................................................ 63 Engine Maintenance............................................ 64 Fuel System................................................... 67 Hydraulic System.............................................. 68 Electrical System............................................. 71 Replacing Components.......................................... 73 Troubleshooting Chart......................................... 78 Schematics................................................ 79 Group, Relays, Grid Heater (1 of 2)........................... 81 Group, Relays, Grid Heater (2 0f 2).......................... 83 Panel, Instrument, Top Right (1 of 2) ........................ 85 Panel, Instrument, Top Right (2 of 2)......................... 87 Harness, Main (1 of 2)........................................ 89 Harness,Main (2 of 2) ........................................ 91 Panel, Instrument, Lower, Right............................... 93 Harness, Engine (1 of 2) ..................................... 95 Harness, Engine (2 of 2) ..................................... 97 Schematic, Electrical (1 of 5) .............................. 99 Schematic, Electrical (2 of 5) ...............................101 Schematic, Electrical (3 of 5) ...............................103 Schematic, Electrical (4 of 5) ...............................105 Schematic, Electrical (5 of 5) ...............................107 Hydraulic Schematic (1 of 3)..................................109 Hydraulic Schematic (2 of 3)..................................111 Hydraulic Schematic (3 of 3)..................................113 Hydraulic Hose Schematic (1 of 3).............................115 Hydraulic Hose Schematic (2 of 3)............................117 Hydraulic Hose Schematic (3 of 3).............................119 Illustrated Parts List.................................... 1 Replacement Parts List........................................ 1 Loader Frame Assembly ........................................ 1 3000 Force Feeder Loader Auger Moldboard .................... 1 3000 Force Feed Loader Tapered Moldboard (1 of 2)............ 1 3000 Force Feed Loader Tapered Moldboard (2 of 2)............ 1 FFLA Feeder Assembly - Auger (1 of 3) ........................ 1 FFLA Feeder Assembly - Auger (2 of 3)....................... 1 FFLA Feeder Assembly - Auger (3 of 3) ....................... 1 FFLT Feeder Assembly - Tapered (1 of 3)....................... 1 Feeder Assembly - Tapered (2 of 3).......................... 1 Feeder Assembly - Tapered (3 of 3)........................... 1 Front Axle Assembly ......................................... 1 Rear End Assembly............................................. 1 Gear Box (1 of 2)............................................ 1 Gear Box (2 of 2)............................................ 1 Hub Reduction................................................. 1 Central Housing............................................... 1 Brakes........................................................ 1 Differential.................................................. 1 Tank Group .................................................. 1 Conveyor Assembly............................................. 1 Tail Pulley Group............................................. 1 Head Pulley Assembly.......................................... 1 Cab Group .................................................... 1 Cab (with Glass).............................................. 1 Cab Door...................................................... 1 Cab Mirrors and Lights........................................ 1 Steering Wheel and Components................................. 1 Instrument Panel Controls..................................... 1 Relay Group .................................................. 1 Engine and Pumps ............................................. 1 Engine Parts.................................................. 1 Muffler and Air Cleaner Arrangement .......................... 1 Radiator and Battery Arrangement ............................. 1 Hydraulic Group............................................... 1 Mechanical Enclosures......................................... 1 Engine Cover Assembly ........................................ 1 Direction Light Assembly ..................................... 1 Air Conditioning/Heat Option ................................. 1 Radio Option.................................................. 1 Swivel Conveyor Option ....................................... 1 Swivel Conveyor Assembly .................................... 1 Swivel Stand Option ......................................... 1 Alphabetical Parts Index...................................... 1 Section 1..................................................... 0 Introduction.............................................. 11 Safety Precautions........................................ 12 Safety Labels............................................. 16 Location.............................................. 16 Safety Decals Care.................................... 17 Decal Installation (Sticker Type)..................... 17 Decal Installation (Top Protected) ................... 17 Machine Specific Precautions.............................. 18 Hot Material Precautions.............................. 18 Hydraulic Systems Precautions......................... 18 Refueling Precautions................................. 18 Battery Precautions................................... 18 Tire Precautions ..................................... 19 Starting and Stopping Precautions..................... 20 Parking Precautions................................... 20 Operating Precautions..................................... 20 Storage Precautions....................................... 21 Maintenance Precautions................................... 21 Section 2..................................................... 23 Limited Warranty Policy................................... 24 General Information and Specifications.................... 26 Torque Specifications..................................... 29 Standard Inch Fasteners............................... 29 Metric Fasteners...................................... 30 Hydraulic Fittings.................................... 30 Determining Proper Torque............................. 31 Section 3..................................................... 35 Control Consoles.......................................... 37 Operating Control Console............................. 38 Conveyor/Feeder Control Panel......................... 39 Direction Control Panel............................... 40 Section 4..................................................... 41 General Information ...................................... 43 Operating Safety.......................................... 43 Stopping Safety....................................... 44 Maintenance Safety ................................... 44 Pre-Start Inspection...................................... 45 Machine Adjustments ...................................... 46 Moldboard............................................. 46 Feeder Assembly....................................... 46 Cam Roller Assembly................................... 47 Feeder Chains......................................... 47 Lever Linkages........................................ 48 Operating Procedures...................................... 48 Start-Up Procedure.................................... 48 Selecting High or Low Speed........................... 50 Forward And Reverse................................... 50 Braking............................................... 51 Stopping The Engine................................... 51 Operating Conveyor Belt............................... 51 Conveyor Belt Centering............................... 52 Lift and Lower Conveyor .............................. 52 Swivel Conveyor (Option).............................. 53 Loading Material.......................................... 54 Transporting.............................................. 54 Towing ................................................... 55 Section 5..................................................... 57 General Information....................................... 59 Maintenance Schedule...................................... 60 10-Hour or Daily Routine Maintenance.................. 60 50-Hour Routine Maintenance........................... 60 100-Hour or Monthly Routine Maintenance............... 61 250-Hour or Quarterly Routine Maintenance............. 61 500-Hour or Semi-Annual Routine Maintenance........... 61 1000-Hour or Annual Routine Maintenance............... 61 Lubrication Points........................................ 62 Tire Replacement.......................................... 63 Cooling System............................................ 63 Radiator Coolant...................................... 63 Replace Radiator Hoses ............................... 64 Replace Radiator...................................... 64 Engine Maintenance........................................ 64 Check Engine Oil...................................... 64 Change Engine Oil..................................... 65 Change Engine Oil Filter.............................. 65 Air Filter ........................................... 66 Engine Drive Belt..................................... 66 Crankcase Ventilation Filter.......................... 67 Fuel System............................................... 67 Fuel Filters.......................................... 67 Hydraulic System.......................................... 68 Checking Hydraulic Oil Level ......................... 68 Changing Hydraulic Oil................................ 69 Changing Hydraulic Oil Strainer....................... 69 Charge Filter......................................... 70 Pump Drive Gear Oil................................... 70 Transfer Case ........................................ 70 Planetary Hub......................................... 70 Differential.......................................... 71 Electrical System......................................... 71 Battery Servicing..................................... 71 Alternator Servicing.................................. 72 Replacing Components...................................... 73 Moldboard Cutting Edges............................... 73 Moldboard Lift Cylinders.............................. 73 Paddle Blades......................................... 74 Conveyor Belt......................................... 74 Conveyor Head Pulley Bearing.......................... 75 Conveyor Lift Cylinders............................... 75 Scoop Tilt Cylinder................................... 76 Steering Cylinder..................................... 76 Discharge Deflector Cylinder.......................... 77 Replace Muffler....................................... 77 Troubleshooting Chart..................................... 78 Group, Relays, Grid Heater (1 of 2)........................... 81 Group, Relays, Grid Heater (2 0f 2)...................... 83 Panel, Instrument, Top Right (1 of 2) .................... 85 Panel, Instrument, Top Right (2 of 2)..................... 87 Harness, Main (1 of 2).................................... 89 Harness,Main (2 of 2) .................................... 91 Panel, Instrument, Lower, Right........................... 93 Harness, Engine (1 of 2) ................................. 95 Harness, Engine (2 of 2) ................................. 97 Schematic, Electrical (1 of 5) .......................... 99 Schematic, Electrical (2 of 5) ...........................101 Schematic, Electrical (3 of 5) ...........................103 Schematic, Electrical (4 of 5) ...........................105 Schematic, Electrical (5 of 5) ...........................107 Hydraulic Schematic (1 of 3)..............................109 Hydraulic Schematic (2 of 3)..............................111 Hydraulic Schematic (3 of 3)..............................113 Hydraulic Hose Schematic (1 of 3).........................115 Hydraulic Hose Schematic (2 of 3)........................117 Hydraulic Hose Schematic (3 of 3).........................119 Blank Page.................................................... 2 Sec1-3000FFL-DRAFTwithsafetydecals.pdf........................ 0 Section 1................................................. 9 Sec7.pdf...................................................... 0 Section 7.................................................121 Replacement Parts List................................123 Loader Frame Assembly ................................124 3000 Force Feeder Loader Auger Moldboard ............126 3000 Force Feed Loader Tapered Moldboard (1 of 2)....128 3000 Force Feed Loader Tapered Moldboard (2 of 2)....130 FFLA Feeder Assembly - Auger (1 of 3) ................132 FFLA Feeder Assembly - Auger (2 of 3)...............134 FFLA Feeder Assembly - Auger (3 of 3) ...............136 FFLT Feeder Assembly - Tapered (1 of 3)...............138 Feeder Assembly - Tapered (2 of 3)..................140 Feeder Assembly - Tapered (3 of 3)...................142 Front Axle Assembly .................................144 Rear End Assembly.....................................146 Gear Box (1 of 2)....................................148 Gear Box (2 of 2)....................................150 Hub Reduction.........................................152 Central Housing.......................................154 Brakes................................................156 Differential..........................................158 Tank Group ..........................................160 Conveyor Assembly.....................................162 Tail Pulley Group.....................................164 Head Pulley Assembly..................................166 Cab Group ............................................168 Cab (with Glass)......................................170 Cab Door..............................................172 Cab Mirrors and Lights................................174 Steering Wheel and Components.........................176 Instrument Panel Controls.............................178 Relay Group ..........................................180 Engine and Pumps .....................................182 Engine Parts..........................................184 Muffler and Air Cleaner Arrangement ..................186 Radiator and Battery Arrangement .....................188 Hydraulic Group.......................................190 Mechanical Enclosures.................................192 Engine Cover Assembly ................................194 Direction Light Assembly .............................196 Air Conditioning/Heat Option .........................198 Radio Option..........................................200 Swivel Conveyor Option ...............................202 Swivel Conveyor Assembly ............................204 Swivel Stand Option .................................206 Alphabetical Parts Index..............................208
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DESCRIPTION:
LEEBOY 3000B Force Feed Loader OperationS, Service & Parts Manual SN 111604 PDF DOWNLOAD
Piercing Hazard
- igh-pressure hydraulic fluid or fuel can penetrate your skin and result in serious injury. Avoid skin contact with high-pressure hydraulic fluid or diesel fuel spray caused by a hydraulic or fuel system leak such as a broken hydraulic hose or fuel injection line
- • If you are exposed to high-pressure hydraulic fluid or fuel spray, obtain prompt medical treatment.
- • Never check for a hydraulic fluid or fuel leak with your hands. Always use a piece of wood or cardboard. Contact your authorized LB Performance Dealer or distributor to repair the damaged parts.
Flying Object Hazard
- Always wear eye protection when cleaning the LeeBoy 3000B Force Feed Loader with compressed air or high-pressure water. Dust, flying debris, compressed air, pressurized water or steam may cause eye injury.
Coolant Hazard
- Coolant must be handled properly to ensure operator safety.
- • Wear eye protection and rubber gloves when handling engine coolant
- . • If contact with the eyes occurs, flush eyes with clean water for 15 minutes
- • If contact with skin occurs, wash immediately with soap and clean water.
Burn Hazard
- Some of the machine’s surfaces become very hot during operation and shortly after shutdown.
- • Keep hands and other body parts away from hot machine surfaces
- . • Handle hot components with heat-resistant gloves.
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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