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LEEBOY 5300 Compact Paver Operations, Service & Parts Manual 134510 PDF DOWNLOAD
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LEEBOY 5300 Compact Paver Operations, Service & Parts Manual 134510 PDF DOWNLOAD
LeeBoy 5300 Compact Paver
Manual No. 1014012-02
This manual applies to Serial Number 134510
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Description
LEEBOY 5300 Compact Paver Operations, Service & Parts Manual 134510 PDF DOWNLOAD
FILE DETAILS:
LEEBOY 5300 Compact Paver Operations, Service & Parts Manual 134510 PDF DOWNLOAD
Language : English
Pages : 298
Downloadable : Yes
File Type : PDF
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TABLE OF CONTENTS:
LEEBOY 5300 Compact Paver Operations, Service & Parts Manual 134510 PDF DOWNLOAD
LeeBoy 5300 Compact Paver
Manual No. 1014012-02
This manual applies to Serial Number 134510
Safety............................................................ 13 Safety Precautions............................................ 16 Machine Precautions........................................... 19 Hot Material Precautions.................................. 19 Hydraulic Systems Precautions......................... 19 Refueling Precautions................................. 20 Battery Precautions................................... 20 Starting and Stopping Precautions..................... 20 Parking Precautions................................... 20 Operating Precautions................................. 21 Storage Precautions................................... 21 Maintenance Precautions............................... 21 Safety Decals................................................. 22 Safety Decals Care........................................ 23 Decal Installation (Sticker Type)..................... 23 Decal Installation (Top Protected) ................... 23 Information and Specifications............................ 25 One Year Limited Warranty..................................... 26 Contact Information........................................... 27 Specifications................................................ 28 Torque Specifications......................................... 34 Standard Inch Fasteners................................... 34 Metric Fasteners...................................... 35 Hydraulic Fittings.................................... 35 Determining Proper Torque............................. 36 Component Location........................................ 41 Components Overview........................................... 43 Hydraulic System.......................................... 43 Torque Hubs........................................... 43 Hopper................................................ 43 Augers................................................ 43 Operator Platform..................................... 44 Screed................................................ 44 Electrical System..................................... 44 Machine Overview.............................................. 45 Operator Control Panel........................................ 46 Steering and Speed Control Box................................ 48 Electric Screed Operation Controls ....................... 49 Steering Wheel (Option)....................................... 50 Operation................................................. 51 General Information........................................... 53 Receiving the Machine......................................... 53 Initial and Daily Inspection.............................. 53 Start-Up Procedure............................................ 54 DP700 Digital Display Unit................................ 54 Start-Up Screen....................................... 54 Engine Screen......................................... 55 Paver Screen.......................................... 55 Set-Up Screen......................................... 56 Time Adjust........................................... 56 Pressure Sensor Data.................................. 56 Fault Screens......................................... 57 DPF Regeneration (REGEN).............................. 57 Status Icons.......................................... 59 Driving the Paver............................................. 61 Operator Control Station.................................. 61 Steering and Speed Control............................ 61 Paver Operation............................................... 62 Spray Down................................................ 62 Heating the Screed.................................... 63 One-Foot Screed Extension............................. 65 Set the Screed and Endgates........................... 66 Hopper Wings.......................................... 67 Conveyor.............................................. 68 Hydraulic Cut-Off Gate ............................... 68 Sonic Auger .......................................... 69 Auger Extensions ..................................... 69 Manual Tow Point...................................... 70 Tunnel Extension...................................... 70 Starting to Pave.............................................. 71 Basic Paving.............................................. 71 Setting the Crown..................................... 72 Mat Texture Adjustment................................ 73 Unloading And Loading......................................... 74 Unloading................................................. 74 Milled Cut Paving..................................... 74 Loading............................................... 75 Tie-Down Procedure.................................... 75 Optional Components........................................... 76 Hydraulic Tow Point Cylinder.............................. 76 Topcon® Sonic and Dual Grade.......................... 76 Magnetic Cup Holder................................... 76 Maintenance .............................................. 77 Maintenance Schedule.......................................... 79 Lubrication Points............................................ 80 Torque Hub Lubrication.................................... 81 Routine Maintenance........................................... 82 Preparing Machine for Maintenance......................... 82 Every 10 Hours or Daily Routine Maintenance .......... 82 Every 50 Hours or Weekly Routine Maintenance.......... 82 Every 100 Hour or Monthly Maintenance................. 82 Every 250 Hours or Quarterly Routine Maintenance...... 83 Every 500 Hours or Semi-Annual Routine Maintenance.... 83 Every 1000 Hours or Annual Routine Maintenance........ 83 Maintenance Adjustments....................................... 83 Auger Drive Chain......................................... 83 Conveyor Flight Chain................................. 84 Conveyor Drive Chain.................................. 84 Screed Extension Top Guide............................ 85 Track Tension......................................... 85 High Gear Adjustment.................................. 86 Electrical System............................................. 86 Battery Servicing......................................... 87 Alternator............................................ 87 Screed Electric Heat (Option)......................... 88 Generator Voltage Testing............................. 88 Generator Capacitor Replacement....................... 90 Element Resistance Testing............................ 90 Heating Elements...................................... 91 Engine Maintenance............................................ 91 Check Engine Lubrication Oil.............................. 91 Change Engine Oil and Filter.......................... 92 Change Air Filter..................................... 92 Fuel System................................................... 93 Fuel Tank................................................. 93 Change Fuel Filter.................................... 93 Hydraulic System.............................................. 94 Check Hydraulic Oil....................................... 94 Water Separator....................................... 94 Change Hydraulic Oil and Filter....................... 95 Replacement Procedures........................................ 96 2-Speed Motor Replacement................................. 96 Drive Torque Hub Replacement.......................... 96 Track Sprocket Replacement............................ 97 Front Idler and Bushing............................... 98 Rear Conveyor Shaft, Bearings and Sprockets .......... 98 Conveyor Wear Plates.................................. 99 Cut-Off Assembly...................................... 99 Conveyor Drive Motor..................................100 Auger And Inner Bearing...............................100 Auger Motors..........................................101 Hopper Wing Cylinders.................................102 Pumps and Hood........................................102 Screed Extension Wear Plates..........................103 Welding on Machine............................................104 Winterizing for Storage.......................................105 Troubleshooting...............................................106 Hydraulic Motor Installation Start-Up Procedure...........106 Spraydown Pump (Option)...............................107 Conveyor Chain Tension Slack Adjustment...............108 Troubleshooting Chart.................................109 Plus One Controller...................................112 DP700 Diagnostic Trouble Code (DTC) Chart.....................113 Schematics........................................................123 Electrical Main Harness (1 of 2)..............................125 Electrical Main Harness (2 of 2)..............................127 Control Box Assembly (1 of 2).................................129 Control Box Assembly (2 of 2).................................131 Front Manifold Harness .......................................133 Rear Cylinder Manifold........................................135 Telemetrics, Fan Drive Harness................................137 Telemetrics, Pressures Harness................................139 CAN BUS Harness...............................................141 Electric Heat Control Assembly................................143 Electric Heat Harness.........................................145 Heater Element Jumper Harness.................................147 Hydraulics Overview...........................................149 Hydraulics (1 of 3)...........................................151 Hydraulics (2 of 3)...........................................153 Hydraulics (3 of 3)...........................................155 Illustrated Parts List....................................157 Quick Reference ..............................................159 Track Assembly - Poly Pads....................................160 Track Assembly - Tension and Propel...........................162 Conveyor Assembly (1 of 2)....................................164 Conveyor Assembly (2 of 2)....................................166 Pushbar Assembly..............................................168 Hopper Wings (1 of 2).........................................170 Engine Components.............................................172 Tanks.........................................................174 Spraydown.....................................................176 Hydraulic Group...............................................178 Hydraulic Secondary Valve.....................................180 Pressure Transducers..........................................182 Rear Auger Assembly (1 of 2)..................................184 Rear Auger Assembly (2 of 2)..................................186 Hoods and Covers..............................................188 Dash Assembly.................................................190 Dash Control Box..............................................192 Screed Mounting...............................................194 Screed Overview - Propane.....................................196 Screed Frame - Propane (1 of 2)...............................198 Screed Frame - Propane (2 of 2)...............................200 Screed Extension - Propane (Left).............................202 Screed Extension - Propane (Right)............................204 Pull Arm Assembly - Propane (Left)............................206 Pull Arm Assembly - Propane (Right)...........................208 9 Ft. Paving Kit - Propane....................................210 9 Ft. Paving Kit Extension - Propane (Left)...................212 9 Ft. Paving Kit Extension - Propane (Right)..................214 Screed Overview - Electric....................................216 Screed Frame - Electric (1 of 2)..............................218 Screed Frame - Electric (2 of 2)..............................220 Screed Extension - Electric (Left)............................222 Screed Extension - Electric (Right)...........................224 Pull Arm Assembly - Electric (Left)...........................226 Pull Arm Assembly - Propane (Right)...........................228 9 Ft. Paving Kit - Electric...................................230 9 Ft. Paving Kit Extension - Electric (Left)..................232 9 Ft. Paving Kit Extension - Electric (Right).................234 Endgate Assembly - HD Mini (Left).............................236 Endgate Assembly - HD Mini (Right)............................238 Endgate Assembly - Slim (Left)................................240 Endgate Assembly - Slim (Right)...............................242 Vibrators.....................................................244 Walkboard Assembly............................................246 Slide Plate Assembly..........................................248 Screed Miscellaneous Components...............................250 Propane Heaters...............................................252 Generator and Heat Control....................................254 Detail Group..................................................256 Pushbar Assembly (Option).....................................258 Screed Mounting - Hydraulic (Option)..........................260 Telemetrics (Option)..........................................262 Paver Leveling Control Topcon System P-32 (Option)............264 Strike Offs (Option)..........................................266 Alphabetical Parts Index......................................268 Safety............................................................ 13 Safety Precautions............................................ 16 Machine Precautions........................................... 19 Hot Material Precautions.................................. 19 Hydraulic Systems Precautions............................. 19 Refueling Precautions..................................... 20 Battery Precautions....................................... 20 Starting and Stopping Precautions......................... 20 Parking Precautions....................................... 20 Operating Precautions..................................... 21 Storage Precautions....................................... 21 Maintenance Precautions................................... 21 Safety Decals................................................. 22 Safety Decals Care........................................ 22 Decal Installation (Sticker Type)......................... 22 Decal Installation (Top Protected) ....................... 23 Information and Specifications.................................... 25 Limited Warranty Policy....................................... 26 Contact Information........................................... 27 Specifications................................................ 28 Torque Specifications......................................... 34 Standard Inch Fasteners................................... 34 Metric Fasteners.......................................... 35 Hydraulic Fittings........................................ 35 Determining Proper Torque................................. 36 Component Location................................................ 41 Components Overview........................................... 43 Hydraulic System.......................................... 43 Torque Hubs............................................... 43 Hopper.................................................... 43 Augers.................................................... 43 Operator Platform......................................... 44 Screed.................................................... 44 Electrical System......................................... 44 Machine Overview.............................................. 45 Operator Control Panel........................................ 46 Steering and Speed Control Box................................ 48 Electric Screed Operation Controls ....................... 49 Steering Wheel (Option)....................................... 50 Operation......................................................... 51 General Information........................................... 53 Receiving the Machine......................................... 53 Initial and Daily Inspection.............................. 53 Start-Up Procedure............................................ 54 DP700 Digital Display Unit................................ 54 Start-Up Screen........................................... 54 Engine Screen............................................. 55 Paver Screen.............................................. 55 Set-Up Screen............................................. 56 Time Adjust............................................... 56 Pressure Sensor Data...................................... 56 Fault Screens............................................. 57 DPF Regeneration (REGEN).................................. 57 Status Icons.............................................. 59 Driving the Paver............................................. 61 Operator Control Station.................................. 61 Steering and Speed Control................................ 61 Paver Operation............................................... 62 Spray Down................................................ 62 Heating the Screed........................................ 63 One-Foot Screed Extension................................. 65 Set the Screed and Endgates............................... 66 Hopper Wings.............................................. 67 Conveyor.................................................. 68 Hydraulic Cut-Off Gate ................................... 68 Sonic Auger .............................................. 69 Auger Extensions ......................................... 69 Manual Tow Point.......................................... 70 Tunnel Extension.......................................... 70 Starting to Pave.............................................. 71 Basic Paving.............................................. 71 Setting the Crown......................................... 72 Mat Texture Adjustment.................................... 73 Unloading And Loading......................................... 74 Unloading................................................. 74 Milled Cut Paving......................................... 74 Loading................................................... 75 Tie-Down Procedure........................................ 75 Optional Components........................................... 76 Hydraulic Tow Point Cylinder.............................. 76 Topcon® Sonic and Dual Grade.............................. 76 Magnetic Cup Holder....................................... 76 Maintenance ...................................................... 77 Maintenance Schedule.......................................... 79 Lubrication Points............................................ 80 Torque Hub Lubrication.................................... 81 Routine Maintenance........................................... 82 Preparing Machine for Maintenance......................... 82 Every 10 Hours or Daily Routine Maintenance .............. 82 Every 50 Hours or Weekly Routine Maintenance.............. 82 Every 100 Hour or Monthly Maintenance..................... 82 Every 250 Hours or Quarterly Routine Maintenance.......... 83 Every 500 Hours or Semi-Annual Routine Maintenance........ 83 Every 1000 Hours or Annual Routine Maintenance............ 83 Maintenance Adjustments....................................... 83 Auger Drive Chain......................................... 83 Conveyor Flight Chain..................................... 84 Conveyor Drive Chain...................................... 84 Screed Extension Top Guide................................ 85 Track Tension............................................. 85 High Gear Adjustment...................................... 86 Electrical System............................................. 86 Battery Servicing......................................... 87 Alternator................................................ 87 Screed Electric Heat (Option)............................. 88 Generator Voltage Testing................................. 88 Generator Capacitor Replacement........................... 90 Element Resistance Testing................................ 90 Heating Elements.......................................... 91 Engine Maintenance............................................ 91 Check Engine Lubrication Oil.............................. 91 Change Engine Oil and Filter.............................. 92 Change Air Filter......................................... 92 Fuel System................................................... 93 Fuel Tank................................................. 93 Change Fuel Filter........................................ 93 Hydraulic System.............................................. 94 Check Hydraulic Oil....................................... 94 Water Separator........................................... 94 Change Hydraulic Oil and Filter........................... 95 Replacement Procedures........................................ 96 2-Speed Motor Replacement................................. 96 Drive Torque Hub Replacement.............................. 96 Track Sprocket Replacement................................ 97 Front Idler and Bushing................................... 98 Rear Conveyor Shaft, Bearings and Sprockets .............. 98 Conveyor Wear Plates...................................... 99 Cut-Off Assembly.......................................... 99 Conveyor Drive Motor......................................100 Auger And Inner Bearing...................................100 Auger Motors..............................................101 Hopper Wing Cylinders.....................................102 Pumps and Hood............................................102 Screed Extension Wear Plates..............................103 Welding on Machine............................................104 Winterizing for Storage.......................................105 Troubleshooting...............................................106 Hydraulic Motor Installation Start-Up Procedure...........106 Spraydown Pump (Option)...................................107 Conveyor Chain Tension Slack Adjustment...................108 Troubleshooting Chart.....................................109 Plus One Controller.......................................112 DP700 Diagnostic Trouble Code (DTC) Chart.....................113 Electrical Main Harness (1 of 2)..................................125 Electrical Main Harness (2 of 2)..............................127 Control Box Assembly (1 of 2).................................129 Control Box Assembly (2 of 2).................................131 Front Manifold Harness .......................................133 Rear Cylinder Manifold........................................135 Telemetrics, Fan Drive Harness................................137 Telemetrics, Pressures Harness................................139 CAN BUS Harness...............................................141 Electric Heat Control Assembly................................143 Electric Heat Harness.........................................145 Heater Element Jumper Harness.................................147 Hydraulics Overview...........................................149 Hydraulics (1 of 3)...........................................151 Hydraulics (2 of 3)...........................................153 Hydraulics (3 of 3)...........................................155 Illustrated Parts List............................................157 Quick Reference ..............................................159 Track Assembly - Poly Pads....................................160 Track Assembly - Tension and Propel...........................162 Conveyor Assembly (1 of 2)....................................164 Conveyor Assembly (2 of 2)....................................166 Pushbar Assembly..............................................168 Hopper Wings (1 of 2).........................................170 Engine Components.............................................172 Tanks.........................................................174 Spraydown.....................................................176 Hydraulic Group...............................................178 Hydraulic Secondary Valve.....................................180 Pressure Transducers..........................................182 Rear Auger Assembly (1 of 2)..................................184 Rear Auger Assembly (2 of 2)..................................186 Hoods and Covers..............................................188 Dash Assembly.................................................190 Dash Control Box..............................................192 Screed Mounting...............................................194 Screed Overview - Propane.....................................196 Screed Frame - Propane (1 of 2)...............................198 Screed Frame - Propane (2 of 2)...............................200 Screed Extension - Propane (Left).............................202 Screed Extension - Propane (Right)............................204 Pull Arm Assembly - Propane (Left)............................206 Pull Arm Assembly - Propane (Right)...........................208 9 Ft. Paving Kit - Propane....................................210 9 Ft. Paving Kit Extension - Propane (Left)...................212 9 Ft. Paving Kit Extension - Propane (Right)..................214 Screed Overview - Electric....................................216 Screed Frame - Electric (1 of 2)..............................218 Screed Frame - Electric (2 of 2)..............................220 Screed Extension - Electric (Left)............................222 Screed Extension - Electric (Right)...........................224 Pull Arm Assembly - Electric (Left)...........................226 Pull Arm Assembly - Propane (Right)...........................228 9 Ft. Paving Kit - Electric...................................230 9 Ft. Paving Kit Extension - Electric (Left)..................232 9 Ft. Paving Kit Extension - Electric (Right).................234 Endgate Assembly - HD Mini (Left).............................236 Endgate Assembly - HD Mini (Right)............................238 Endgate Assembly - Slim (Left)................................240 Endgate Assembly - Slim (Right)...............................242 Vibrators.....................................................244 Walkboard Assembly............................................246 Slide Plate Assembly..........................................248 Screed Miscellaneous Components...............................250 Propane Heaters...............................................252 Generator and Heat Control....................................254 Detail Group..................................................256 Pushbar Assembly (Option).....................................258 Screed Mounting - Hydraulic (Option)..........................260 Telemetrics (Option)..........................................262 Paver Leveling Control Topcon System P-32 (Option)............264 Strike Offs (Option)..........................................266
Questions? Email us: [email protected]
DESCRIPTION:
LEEBOY 5300 Compact Paver Operations, Service & Parts Manual 134510 PDF DOWNLOAD
SAFETY:
- This manual provides important information to familiarize you with safe operating and maintenance procedures.
- Even though you may be familiar with similar equipment, you MUST read and understand this manual before operating the LeeBoy 5300 Compact Paver and follow its instructions when operating the paver.
- Safety is everyone’s business and our top concern. Knowing the guidelines covered in this section will help ensure your safety, the safety of those around you, as well as proper paver operation. Keep safety labels in good condition.
- If safety labels become missing or damaged, replace them with new matching labels.
- Replacement safety labels are available from your LeeBoy dealer. You can find more information about occupational health and safety in the paving industry on the internet.
- LOOK FOR THESE SYMBOLS THROUGHOUT THIS MANUAL. THESE ITEMS ARE EXTREMELY IMPORTANT FOR THE SAFETY OF YOU AND YOUR COWORKERS. READ AND UNDERSTAND THOROUGHLY. HEED THE WARNINGS AND FOLLOW THE INSTRUCTIONS.
- Indicates a hazardous situation which, if not avoided, will result in death or serious injury. Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
- Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. Indicates a situation which can cause damage to the equipment, personal property and/ or the environment, or cause the LeeBoy 5300 Compact Paver to operate improperl
- Indicates a procedure, practice or condition that should be followed in order for the machine or component to function in the manner intended.
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
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