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LEEBOY 8510B Conveyor Paver Operations, Service & Parts Manual 1003096-02 PDF DOWNLOAD
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Description
LEEBOY 8510B Conveyor Paver Operations, Service & Parts Manual 1003096-02 PDF DOWNLOAD
FILE DETAILS:
LEEBOY 8510B Conveyor Paver Operations, Service & Parts Manual 1003096-02 PDF DOWNLOAD
Language : English
Pages : 320
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
LEEBOY 8510B Conveyor Paver Operations, Service & Parts Manual 1003096-02 PDF DOWNLOAD
Table Of Contents........................................................... 5 Introduction ............................................................... 13 Safety ..................................................................... 15 Safety Precautions...................................................... 17 Safety Label Locations.................................................. 20 Safety Precautions.................................................. 20 General Information ........................................................ 23 Limited Warranty Policy................................................. 24 Warranty............................................................ 24 Limitations......................................................... 24 Items Not Covered................................................... 25 Other Limitations................................................... 25 Contact Information..................................................... 26 Record of Ownership..................................................... 26 Nameplate............................................................... 26 Specifications ............................................................. 27 General Information..................................................... 28 Engine.............................................................. 28 Hydraulic System.................................................... 28 Torque Hubs......................................................... 28 Hopper.............................................................. 28 Operator Platform................................................... 28 Screed.............................................................. 29 Electrical System................................................... 29 Specification charts.................................................... 30 Dimensions.............................................................. 32 Torque Specs............................................................ 33 Metric Fasteners.................................................... 33 Inch Fasteners...................................................... 34 Hydraulic Fittings.................................................. 35 Full Torque Nut Coupling Installation............................... 35 Component Location ......................................................... 41 Location of Operation Panels and Controls............................... 42 Main Dash Panel......................................................... 44 Main Dash Panel (continued)............................................. 46 Speed and Steering Control Module - Joysticks........................... 48 Steering and Speed Control Module - Wheel............................... 50 Hydraulic Controls...................................................... 52 Paving Controls......................................................... 54 Electric Screed Operation Controls...................................... 56 Operation .................................................................. 59 General Information..................................................... 61 Safety.................................................................. 61 Pre-Start Inspection and Preparation.................................... 62 Starting The Engine..................................................... 62 Preliminary......................................................... 62 Engine Start-up..................................................... 62 Stopping the Engine................................................. 63 Activating and Deactivating Operator Control Station................ 63 Paver Driving Instructions.............................................. 63 Electronic Control Steering Box..................................... 63 Paver Operation......................................................... 65 Conveyor Operation.................................................. 65 Hydraulic Cutoff Gates Operation.................................... 66 Sonic Augers Operation.............................................. 66 Auger Extensions.................................................... 67 Electric Flight Screws Operation.................................... 67 Spray Down.......................................................... 68 Burner Ignition Procedure........................................... 68 Electric Heating Controls........................................... 70 Starting To Pave........................................................ 71 Setting Screed To Pave.............................................. 71 Setting Screed End Gates............................................ 73 Setting Screed Extensions........................................... 74 Mat Texture Adjustment.............................................. 74 Unloading And Loading................................................... 75 Unloading........................................................... 75 Loading............................................................. 76 Tie Down Procedure.................................................. 76 Electric Screed Heating System (Option) ................................ 77 Generator........................................................... 77 Control Box......................................................... 78 Cycle Timer......................................................... 79 Element Relay....................................................... 79 Element Breaker..................................................... 80 Element Connections................................................. 80 Element Assembly.................................................... 80 Truck Hitch Attachment (Option)......................................... 81 Umbrella (Option)....................................................... 82 Maintenance ................................................................ 83 Lubrication Chart....................................................... 86 General Information..................................................... 88 Maintenance Schedule.................................................... 88 General Information................................................. 88 Preparing Paver for Maintenance..................................... 88 Paver Lubrication................................................... 88 10-Hour or Daily Routine Maintenance................................ 89 50-Hour (Initial) or Weekly Routine Maintenance..................... 89 100-Hour or Monthly Routine Maintenance............................. 90 250-Hour or Quarterly Routine Maintenance........................... 90 500-Hour or Semi-Annual Routine Maintenance......................... 90 1000-Hour or Annual Routine Maintenance............................. 90 Maintenance Adjustments................................................. 91 Extension Top Guide Adjustment...................................... 91 Replacing Screed Extension Wear Plates.............................. 91 Replacing Screed Main Wear Plates................................... 92 Raising Conveyor.................................................... 93 Lowering Conveyor................................................... 93 Conveyor Flight Chain Adjustment.................................... 94 Automatic Track Adjustment.......................................... 94 Conveyor Drive Chain Adjustment..................................... 95 Torque Hub Hydraulic Motor Adjustment............................... 95 Auger Drive Chain Adjustment........................................ 96 Torque Hub Lubrication.............................................. 96 Track Tension Pressure Relief....................................... 96 Conveyor Limit Switch Adjustment.................................... 97 Electrical System....................................................... 98 Generator Voltage Testing........................................... 98 Generator Speed Tuning.............................................. 99 Generator Capacitor Replacement.....................................101 Testing Element Relays..............................................101 Element Resistance Testing..........................................102 Battery Servicing...................................................102 Engine Maintenance......................................................103 General Information.................................................103 Engine Lubrication Oil - Kubota.....................................103 Changing Engine Lubrication Oil Filter..............................104 Engine Lubrication Oil - CAT........................................105 Changing Engine Lubrication Oil Filter..............................106 Fuel system.............................................................106 Fuel Tank...........................................................106 Engine Fuel Filters.................................................107 Engine Air Filter...................................................107 Hydraulic System........................................................108 General Information.................................................108 Checking Hydraulic Oil Level .......................................108 Adding Hydraulic Oil To Hydraulic Oil Reservoir.....................108 Changing Hydraulic Oil..............................................109 Removal & Installation Procedures.......................................110 Track Component Replacement.........................................110 Rubber Track Replacement............................................112 Torque Hub Replacement..............................................113 Rear Conveyor Shaft Replacement.....................................114 Auger And Inner Bearing Replacement.................................115 Screed Extensions, Slides Or Bushing Replacement....................116 Screed Wear Plate Replacement.......................................116 Extension Wear Plate Replacement....................................117 Tandem Pump Replacement.............................................117 2-Speed Hydraulic Motor Replacement.................................118 Safety Label Installation...........................................119 Troubleshooting ............................................................121 Troubleshooting Charts..................................................122 Electric Screed.....................................................122 Conveyor Asphalt Paver..............................................123 Controller User Guide...................................................126 Startup.............................................................126 Optimization........................................................126 Vibrator/Electric Actuator Relay And Backup Alarm Outputs...........126 Pump Control Outputs................................................126 Brake Release/Pump Neutral Bypass Valve.............................126 Optimize Dual Joystick Steering Control Box:........................127 Optimize Steering Wheel With FNR Joystick Control Box:..............128 Calibrate Steering Wheel With FNR Joystick Control Box:.............129 Steering/Acceleration And Deceleration..............................130 Steering Box Control Selection......................................130 Neutral Safety Lockout..............................................130 Critical Faults.....................................................131 Schematics .................................................................133 Electrical 1 of 6 ......................................................135 Electrical 2 of 6 ..................................................137 Electrical 3 of 6 ..................................................139 Electrical 4 of 6 ..................................................141 Electrical 5 of 6 ..................................................143 Electrical 6 of 6 ..................................................145 Hydraulic Hosing 1 of 5 ............................................147 Hydraulic Hosing 2 of 5 ............................................149 Hydraulic Hosing 3 of 5 ............................................151 Hydraulic Hosing 4 of 5 ............................................153 Hydraulic Hosing 5 of 5 ............................................155 Hydraulic 1 of 4 ...................................................157 Hydraulic 2 of 4 ...................................................159 Hydraulic 3 of 4 ...................................................161 Hydraulic 4 of 4 ...................................................163 Illustrated Parts List (IPL) ...............................................165 Quick Reference Guide - Filters.........................................167 Sprocket Drive Track System (4 Roller Undercarriage) ...............168 Sprocket Drive Track System (4 Roller Undercarriage) (continued)....170 Rubber Track Undercarriage (5 Roller Undercarriage).................172 Conveyor Drive Assembly ............................................174 Conveyor Drive Assembly (continued) ................................176 Hopper Components ..................................................178 Hopper Components (continued) ......................................180 Auger Assembly .....................................................182 Auger Assembly (continued) .........................................184 Conveyor Drive Cutoff, Screed Lift Cylinders........................186 Hydraulic Components LH Side and Fuel Tank .........................188 H1 Pump & Controls .................................................190 Kubota Engine ......................................................192 Kubota Engine (continued)...........................................194 Kubota Engine (continued)...........................................196 Cat Engine..........................................................198 Cat Engine (continued)..............................................200 Spray Down..........................................................202 Screed Arm Assembly With Toe Point..................................204 Propane Heater And Automatic Ignitors...............................206 Paver Leveling Control (TOPCON) System 4............................208 Paver Leveling Control (TOPCON) System 5 ...........................210 Truck Hitch Assembly ...............................................212 Controls - Right Side High Deck ...................................214 Controls - Right Side Low Deck .....................................216 Controls - Left Side ...............................................218 Main Valve Manifold Detail .........................................220 Kubota Sheet Metal Cover - High Deck................................222 Kubota Sheet Metal Cover - High Deck (continued)....................224 Kubota Sheet Metal Cover - Low Deck.................................226 Kubota Sheet Metal Cover - Low Deck (continued).....................228 CAT Sheet Metal Cover - High Deck...................................230 CAT Sheet Metal Cover - High Deck (continued).......................232 CAT Sheet Metal Cover - Low Deck....................................234 CAT Sheet Metal Cover - Low Deck (continued)........................236 Strike Offs And Extensions..........................................238 Instrument Panel Dash - Controls and Gauges.........................240 Instrument Panel Dash - Relays and Fuses............................242 Screed Non-sloping Overview.........................................244 Screed Frame Non-Sloping - Propane..................................246 Extension Single Adjust LH Assembly - Propane.......................248 Extension Single Adjust RH Assembly - Propane.......................250 Extension Double Adjust LH Assembly - Propane.......................252 Extension Double Adjust RH Assembly - Propane.......................254 Screed Frame Non-Sloping - Electric.................................256 Vibrator Assembly LH................................................258 Vibrator Assembly RH................................................260 Walk Board Assembly.................................................262 Slide Plate Assembly................................................264 Extension Single Adjust LH Assembly - Electric......................266 Extension Single Adjust RH Assembly - Electric......................268 Extension Double Adjust LH Assembly - Electric......................270 Extension Double Adjust RH Assembly - Electric......................272 Endgate LH Assembly.................................................274 Endgate RH Assembly.................................................276 Screed Pull Arms LH Assembly........................................278 Screed Pull Arms RH Assembly........................................280 Citrus Tank & Heat Control Box ....................................282 Screed Miscellaneous Components ...................................284 Generator .........................................................286 Alphabetical Parts Index................................................288 Safety ..................................................................... 15 Safety Precautions...................................................... 17 Safety Label Locations.................................................. 20 Safety Precautions.................................................. 20 General Information ........................................................ 23 Limited Warranty Policy................................................. 24 Warranty............................................................ 24 Limitations......................................................... 24 Items Not Covered................................................... 25 Other Limitations................................................... 25 Contact Information..................................................... 26 Record of Ownership..................................................... 26 Nameplate............................................................... 26 Specifications ............................................................. 27 General Information..................................................... 28 Engine.............................................................. 28 Hydraulic System.................................................... 28 Torque Hubs......................................................... 28 Hopper.............................................................. 28 Operator Platform................................................... 28 Screed.............................................................. 29 Electrical System................................................... 29 Specification charts.................................................... 30 Dimensions.............................................................. 32 Torque Specs............................................................ 33 Metric Fasteners.................................................... 33 Inch Fasteners...................................................... 34 Hydraulic Fittings.................................................. 35 Full Torque Nut Coupling Installation............................... 35 Component Location ......................................................... 41 Location of Operation Panels and Controls............................... 42 Main Dash Panel......................................................... 44 Main Dash Panel (continued)............................................. 46 Speed and Steering Control Module - Joysticks........................... 48 Steering and Speed Control Module - Wheel............................... 50 Hydraulic Controls...................................................... 52 Paving Controls......................................................... 54 Electric Screed Operation Controls...................................... 56 Operation .................................................................. 59 General Information..................................................... 61 Safety.................................................................. 61 Pre-Start Inspection and Preparation.................................... 62 Starting The Engine..................................................... 62 Preliminary......................................................... 62 Engine Start-up..................................................... 62 Stopping the Engine................................................. 63 Activating and Deactivating Operator Control Station................ 63 Paver Driving Instructions.............................................. 63 Electronic Control Steering Box..................................... 63 Conveyor Operation.................................................. 65 Hydraulic Cutoff Gates Operation.................................... 66 Sonic Augers Operation.............................................. 66 Auger Extensions.................................................... 67 Electric Flight Screws Operation.................................... 67 Spray Down.......................................................... 68 Burner Ignition Procedure........................................... 68 Electric Heating Controls........................................... 70 Starting To Pave........................................................ 71 Setting Screed To Pave.............................................. 71 Setting Screed End Gates............................................ 73 Setting Screed Extensions........................................... 74 Mat Texture Adjustment.............................................. 74 Unloading And Loading................................................... 75 Unloading........................................................... 75 Loading............................................................. 76 Tie Down Procedure.................................................. 76 Electric Screed Heating System (Option) ................................ 77 Generator........................................................... 77 Control Box......................................................... 78 Cycle Timer......................................................... 79 Element Relay....................................................... 79 Element Breaker..................................................... 80 Element Connections................................................. 80 Element Assembly.................................................... 80 Truck Hitch Attachment (Option)......................................... 81 Umbrella (Option)....................................................... 82 Maintenance ................................................................ 83 Lubrication Chart....................................................... 86 General Information..................................................... 88 Maintenance Schedule.................................................... 88 General Information................................................. 88 Preparing Paver for Maintenance..................................... 88 Paver Lubrication................................................... 88 10-Hour or Daily Routine Maintenance................................ 89 50-Hour (Initial) or Weekly Routine Maintenance..................... 89 100-Hour or Monthly Routine Maintenance............................. 90 250-Hour or Quarterly Routine Maintenance........................... 90 500-Hour or Semi-Annual Routine Maintenance......................... 90 1000-Hour or Annual Routine Maintenance............................. 90 Maintenance Adjustments................................................. 91 Extension Top Guide Adjustment...................................... 91 Replacing Screed Extension Wear Plates.............................. 91 Replacing Screed Main Wear Plates................................... 92 Raising Conveyor.................................................... 93 Lowering Conveyor................................................... 93 Conveyor Flight Chain Adjustment.................................... 94 Automatic Track Adjustment.......................................... 94 Conveyor Drive Chain Adjustment..................................... 95 Torque Hub Hydraulic Motor Adjustment............................... 95 Auger Drive Chain Adjustment........................................ 96 Torque Hub Lubrication.............................................. 96 Track Tension Pressure Relief....................................... 96 Conveyor Limit Switch Adjustment.................................... 97 Electrical System....................................................... 98 Generator Voltage Testing........................................... 98 Generator Speed Tuning.............................................. 99 Generator Capacitor Replacement.....................................101 Testing Element Relays..............................................101 Element Resistance Testing..........................................102 Battery Servicing...................................................102 Engine Maintenance......................................................103 General Information.................................................103 Engine Lubrication Oil - Kubota.....................................103 Changing Engine Lubrication Oil Filter..............................104 Engine Lubrication Oil - CAT........................................105 Changing Engine Lubrication Oil Filter..............................106 Fuel system.............................................................106 Fuel Tank...........................................................106 Engine Fuel Filters.................................................107 Engine Air Filter...................................................107 Hydraulic System........................................................108 General Information.................................................108 Checking Hydraulic Oil Level .......................................108 Adding Hydraulic Oil To Hydraulic Oil Reservoir.....................108 Changing Hydraulic Oil..............................................109 Changing Hydraulic Oil Strainer.....................................110 Removal & Installation Procedures.......................................110 Track Component Replacement.........................................110 Rubber Track Replacement............................................112 Torque Hub Replacement..............................................113 Rear Conveyor Shaft Replacement.....................................114 Auger And Inner Bearing Replacement.................................115 Screed Extensions, Slides Or Bushing Replacement....................116 Screed Wear Plate Replacement.......................................116 Extension Wear Plate Replacement....................................117 Tandem Servo Pump Replacement.......................................117 2-Speed Hydraulic Motor Replacement.................................118 Safety Label Installation...........................................119 Troubleshooting ............................................................121 Troubleshooting Charts..................................................122 Electric Screed.....................................................122 Conveyor Asphalt Paver..............................................123 Controller User Guide...................................................126 Startup.............................................................126 Optimization........................................................126 Vibrator/Electric Actuator Relay And Backup Alarm Outputs...........126 Pump Control Outputs................................................126 Brake Release/Pump Neutral Bypass Valve.............................126 Optimize Dual Joystick Steering Control Box:........................127 Optimize Steering Wheel With FNR Joystick Control Box:..............128 Calibrate Steering Wheel With FNR Joystick Control Box:.............129 Steering/Acceleration And Deceleration..............................130 Steering Box Control Selection......................................130 Neutral Safety Lockout..............................................130 Critical Faults.....................................................131 Schematics .................................................................133 Electrical 1 of 6 ...................................................... 1 Electrical 2 of 6 .................................................. 1 Electrical 3 of 6 .................................................. 1 Electrical 4 of 6 .................................................. 1 Electrical 5 of 6 .................................................. 1 Electrical 6 of 6 .................................................. 1 Hydraulic Hosing 1 of 5 ............................................ 1 Hydraulic Hosing 2 of 5 ............................................ 1 Hydraulic Hosing 3 of 5 ............................................ 1 Hydraulic Hosing 4 of 5 ............................................ 1 Hydraulic Hosing 5 of 5 ............................................ 1 Hydraulic 1 of 4 ................................................... 1 Hydraulic 2 of 4 ................................................... 1 Hydraulic 3 of 4 ................................................... 1 Hydraulic 4 of 4 ................................................... 1 Illustrated Parts List (IPL) ...............................................165 Quick Reference Guide - Filters.........................................167 Sprocket Drive Track System (4 Roller Undercarriage) ...............168 Sprocket Drive Track System (4 Roller Undercarriage) (continued)....170 Rubber Track Undercarriage (5 Roller Undercarriage).................172 Conveyor Drive Assembly ............................................174 Conveyor Drive Assembly (continued) ................................176 Hopper Components ..................................................178 Hopper Components (continued) ......................................180 Auger Assembly .....................................................182 Auger Assembly (continued) .........................................184 Conveyor Drive Cutoff, Screed Lift Cylinders........................186 Hydraulic Components LH Side and Fuel Tank .........................188 H1 Pump & Controls .................................................190 Kubota Engine ......................................................192 Kubota Engine (continued)...........................................194 Kubota Engine (continued)...........................................196 Cat Engine..........................................................198 Cat Engine (continued)..............................................200 Main Valve And Spray Down...........................................202 Screed Arm Assembly With Toe Point..................................204 Propane Heater And Automatic Ignitors...............................206 Paver Leveling Control (TOPCON) System 4............................208 Paver Leveling Control (TOPCON) System 5 ...........................210 Truck Hitch Assembly ...............................................212 Controls - Right Side High Deck ...................................214 Controls - Right Side Low Deck .....................................216 Controls - Left Side ...............................................218 Main Valve Manifold Detail .........................................220 Kubota Sheet Metal Cover - High Deck................................222 Kubota Sheet Metal Cover - High Deck (continued)....................224 Kubota Sheet Metal Cover - Low Deck.................................226 Kubota Sheet Metal Cover - Low Deck (continued).....................228 CAT Sheet Metal Cover - High Deck...................................230 CAT Sheet Metal Cover - High Deck (continued).......................232 CAT Sheet Metal Cover - Low Deck....................................234 CAT Sheet Metal Cover - Low Deck (continued)........................236 Strike Offs And Extensions..........................................238 Instrument Panel Dash - Controls and Gauges.........................240 Instrument Panel Dash - Relays and Fuses............................242 Screed Non-sloping Overview.........................................244 Screed Frame Non-Sloping - Propane..................................246 Extension Single Adjust LH Assembly - Propane.......................248 Extension Single Adjust RH Assembly - Propane.......................250 Extension Double Adjust LH Assembly - Propane.......................252 Extension Double Adjust RH Assembly - Propane.......................254 Screed Frame Non-Sloping - Electric.................................256 Vibrator Assembly LH................................................258 Vibrator Assembly RH................................................260 Walk Board Assembly.................................................262 Slide Plate Assembly................................................264 Extension Single Adjust LH Assembly - Electric......................266 Extension Single Adjust RH Assembly - Electric......................268 Extension Double Adjust LH Assembly - Electric......................270 Extension Double Adjust RH Assembly - Electric......................272 Endgate LH Assembly.................................................274 Endgate RH Assembly.................................................276 Screed Pull Arms LH Assembly........................................278 Screed Pull Arms RH Assembly........................................280 Citrus Tank & Heat Control Box ....................................282 Screed Miscellaneous Components ...................................284 Generator .........................................................286 Alphabetical Parts Index................................................288
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DESCRIPTION:
LEEBOY 8510B Conveyor Paver Operations, Service & Parts Manual 1003096-02 PDF DOWNLOAD
INTRODUCTION:
- Thank you for purchasing the LeeBoy Model 8510B Conveyor Paver.
- We wish you many years of safe and efficient operation of your paver. READ THIS MANUAL PRIOR TO OPERATING the paver This manual is an important part of the paver and should be kept with the paver at all times in the dedicated storage container on the paver. Even though you may be familiar with similar equipment, you MUST read and understand this manual before operating this paver.
- Reading the manual will help you and others avoid injury and help prevent any damage to the paver. If this manual becomes lost or damaged, contact your authorized LeeBoy Dealer immediately to order a replacement (see Contact Information in Section 3).
- This manual is intended as a guide for the safe and efficient use of the paver. This manual covers the procedures for proper operation and maintenance of the paver.
- This manual contains information that was available at the time of printing and is subject to change without notice. This manual should be used with all related supplemental books, engine and transmission manuals, and parts books.
- Related Service Bulletins should be reviewed to provide information regarding some of the recent changes. If any questions arise concerning this publication or others, contact your local LeeBoy Dealer for the latest
- This manual provides information for use by the equipment operator under the following headings:
- Safety—See Section 2 for important safety guidelines information.
- General Information—See Section 3 for important warranty, contact, and nameplate information.
- Specifications—See Section 4 for all major system specifications and typical torque value tables.
- Component Location—See Section 5 for general overview of controls and major components.
- Operation—See Section 6 for control functionality and normal equipment operation. Maintenance—See Section 7 for basic preventive maintenanceand repair procedures.
- Troubleshooting—See Section 8 for problem descriptions and recommended solution tables. Schematics—See Section 9 for
- schematicdiagrams of electrical wiring. Illustrated Parts List (IPL)—See Section 10 for
- illustrations,descriptions and part numbers of available service parts.
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
S.S
