LEEBOY 8510C CONVEYOR PAVER Operations, Service & Parts Manual SN 94417 PDF DOWNLOAD

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LEEBOY 8510C CONVEYOR PAVER Operations, Service & Parts Manual SN 94417 PDF DOWNLOAD

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LEEBOY 8510C CONVEYOR PAVER Operations, Service & Parts Manual SN 94417 PDF DOWNLOAD

Language : English
Pages : 362
Downloadable : Yes
File Type : PDF

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LEEBOY 8510C CONVEYOR PAVER Operations, Service & Parts Manual SN 94417 PDF DOWNLOAD

LEEBOY MODEL 8510C CONVEYOR PAVER
Manual No. 1003096-03
This manual applies to serial number and

Page
Table Of Contents v
Introduction xiii
Safety 1-1
Safety Precautions 1-3
Safety Label Locations 1-6
Information and Specifications 2-1
Limited Warranty Policy 2-3
Warranty 2-3
Limitations 2-3
Items Not Covered 2-4
Other Limitations 2-4
Contact Information 2-5
Record of Ownership 2-5
Nameplate 2-5
Screed Serial Number Location 2-6
General Information 2-7
Major Components 2-7
Engine 2-7
Hydraulic System 2-7
Torque Hubs 2-7
Hopper 2-7
Operator Platform 2-7
Screed 2-8
Electrical System 2-8
Optional Components 2-9
Screed Generator 2-9
TABLE OF CONTENTS
vi
Table Of Contents
LeeBoy Model 8510C Conveyor Paver
Screed Heating Controls 2-9
Screed Heating Elements 2-9
Specification Charts 2-10
Dimensions 2-12
Torque Specs 2-13
Inch Fasteners 2-13
Metric Fasteners 2-14
Hydraulic Fittings 2-15
Full Torque Nut Coupling Installation 2-15
Component Location 3-1
Operation Controls Location 3-2
Instrument Panel (Dash) 3-4
Instrument Panel (Dash) – Continued 3-6
Steering and Speed Control 3-8
Steering and Speed Control Module — Joysticks 3-10
Steering and Speed Control Module — Steering Wheel (Option) 3-12
Right Hydraulic Operator Controls 3-14
Right Hydraulic Operator Controls – Continued 3-16
Left Hydraulic Operator Controls 3-18
Left Hydraulic Operator Controls 3-20
Paving Controls 3-22
Legend Electric Screed Operation Controls (Option) 3-24
815HD Screed Operation Controls (Option) 3-26
Electric Heat Control Box (Option) 3-28
Electric Screed Operator Control Boxes (Option) 3-30
Operation 4-1
General Information 4-3
Safety 4-3
Pre-Start Inspection and Preparation 4-4
Tier 4 Engine Overview 4-4
Tampering: 4-5
Starting the Engine 4-5
Preliminary 4-5
Engine Start-up 4-6
General Operation 4-6
Controls 4-7
vii
Table Of Contents
LeeBoy Model 8510C Conveyor Paver
E-Stop Function 4-7
Powerview Display 4-8
Gauge Screens 4-8
Soft Keys (Buttons) 4-9
Status Icons 4-10
Main Menu 4-11
Gauges 4-11
System Info 4-13
User Settings 4-15
Regen 4-18
Messages, Cautions, Warnings 4-21
Paver Driving Instructions 4-22
Electronic Control Steering Module 4-22
Paver Operation 4-23
Conveyor Operation 4-24
Hydraulic Cut-off Gates Operation 4-24
Sonic Augers Operation 4-25
Auger Extensions 4-25
Electric Flight Screws Operation 4-26
Spray Down 4-26
Burner Ignition Procedure 4-27
Electric Heating Controls 4-28
Starting To Pave 4-29
Setting Screed To Pave 4-30
Mat Texture Adjustment 4-32
Screed extension double adjustment: 4-33
Unloading And Loading 4-33
Unloading 4-33
Loading 4-34
Tie Down Procedure 4-34
Electric Screed Heating System (Option) 4-35
Generator 4-35
Control Box 4-36
Cycle Timer 4-37
Element Relay 4-37
Element Breaker 4-38
viii
Table Of Contents
LeeBoy Model 8510C Conveyor Paver
Element Connections 4-38
Element Assembly 4-38
Truck Hitch Attachment (Option) 4-39
Umbrella (Option) 4-40
Maintenance 5-1
General Information 5-6
Preparing Paver for Maintenance 5-6
Paver Lubrication 5-6
10-Hour or Daily Routine Maintenance 5-7
50-Hour (Initial) or Weekly Routine Maintenance 5-7
100-Hour or Monthly Routine Maintenance 5-8
250-Hour or Quarterly Routine Maintenance 5-8
500-Hour or Semi-Annual Routine Maintenance 5-8
1000-Hour or Annual Routine Maintenance 5-8
Extension Top Guide Adjustment 5-9
Replacing Screed Extension Wear Plates 5-9
Replacing Screed Main Wear Plates 5-10
Raising Conveyor 5-11
Lowering Conveyor 5-11
Conveyor Flight Chain Adjustment 5-12
Automatic Track Adjustment 5-12
Conveyor Drive Chain Adjustment 5-13
Torque Hub Hydraulic Motor Adjustment 5-13
Auger Drive Chain Adjustment 5-14
Torque Hub Lubrication 5-14
Track Tension Pressure Relief 5-14
Conveyor Limit Switch Adjustment 5-15
Generator Voltage Testing 5-16
Generator Speed Tuning 5-17
Generator Capacitor Replacement 5-19
Testing Element Relays 5-19
Element Resistance Testing 5-20
Battery Servicing 5-20
General Information 5-21
Engine Lubrication Oil – Kubota 5-21
Changing Engine Lubrication Oil Filter 5-22
ix
Table Of Contents
LeeBoy Model 8510C Conveyor Paver
Changing Engine Lubrication Oil Filter 5-23
Fuel Tank 5-23
Engine Fuel Filters 5-23
Engine Air Filter 5-24
General Information 5-25
Checking Hydraulic Oil Level 5-25
Adding Hydraulic Oil To Hydraulic Oil Reservoir 5-25
Changing Hydraulic Oil 5-26
Track Component Replacement 5-27
Rubber Track Replacement 5-29
Torque Hub Replacement 5-30
Rear Conveyor Shaft Replacement 5-31
Auger And Inner Bearing Replacement 5-32
Screed Extensions, Slides Or Bushing Replacement 5-33
Screed Wear Plate Replacement 5-33
Extension Wear Plate Replacement 5-34
Tandem Pump Replacement 5-34
2-Speed Hydraulic Motor Replacement 5-35
Safety Label Installation 5-36
Electric Screed 5-37
Conveyor Asphalt Paver 5-38
Schematics 6-1
Control Box 1 of 3 6-3
Control Box 2 of 3 6-5
Control Box 3 of 3 6-7
Main Harness 1 of 2 6-9
Main Harness 2 of 2 6-11
Generator Harness 1 of 1 6-13
Hydraulic Hosing 1 of 5 6-15
Hydraulic Hosing 2 of 5 6-17
Hydraulic Hosing 3 of 5 6-19
Hydraulic Hosing 4 of 5 6-21
Hydraulic Hosing 5 of 5 6-23
Hydraulic 1 of 4 6-25
Hydraulic 2 of 4 6-27
Hydraulic 3 of 4 6-29
x
Table Of Contents
LeeBoy Model 8510C Conveyor Paver
Hydraulic 4 of 4 6-31
Quick Reference Guide – Filters 7-5
Sprocket Drive Track System (4 Roller Undercarriage) 7-6
Sprocket Drive Track System (4 Roller Undercarriage) Parts List 7-7
Sprocket Drive Track System (4 Roller Undercarriage) (continued) 7-8
Sprocket Drive Track System (4 Roller Undercarriage) (continued) Parts List 7-9
Rubber Track Undercarriage (5 Roller Undercarriage) 7-10
Rubber Track Undercarriage (5 Roller Undercarriage) Parts List 7-11
Conveyor Drive Assembly 7-12
Conveyor Drive Assembly Parts List 7-13
Conveyor Drive Assembly (continued) 7-14
Conveyor Drive Assembly (continued) Parts List (continued) 7-15
Hopper Components 7-16
Hopper Components Parts List 7-17
Hopper Components (continued) 7-18
Hopper Components Parts List (continued) 7-19
Auger Assembly 7-20
Auger Assembly Parts List 7-21
Auger Assembly (continued) 7-22
Auger Assembly (continued) Parts List (continued) 7-23
Conveyor Drive Cutoff, Screed Lift Cylinders 7-24
Conveyor Drive Cutoff, Screed Lift Cylinders Parts List 7-25
Hydraulic Components LH Side and Fuel Tank 7-26
Hydraulic Components LH Side and Fuel Tank Parts List 7-27
H1 Pump & Controls 7-28
H1 Pump & Controls Parts List 7-29
Kubota Engine 7-30
Kubota Engine Parts List 7-31
Kubota Engine (continued) 7-32
Kubota Engine Parts List (continued) 7-33
Spray Down 7-34
Spray Down Parts List 7-35
Screed Arm Assembly With Toe Point 7-36
Screed Arm Assembly With Toe Point Parts List 7-37
Propane Heater And Automatic Ignitors 7-38
Propane Heater And Automatic Ignitors Parts List 7-39
xi
Table Of Contents
LeeBoy Model 8510C Conveyor Paver
Paver Leveling Control (TOPCON) System 4 7-40
Paver Leveling Control (TOPCON) System 4 Parts List 7-41
Paver Leveling Control (TOPCON) System 5 7-42
Paver Leveling Control (TOPCON) System 5 Parts List 7-43
Truck Hitch Assembly 7-44
Truck Hitch Assembly Parts List 7-45
Controls – Right Side High Deck 7-46
Controls – Right Side High Deck Parts List 7-47
Controls – Right Side Low Deck 7-48
Controls – Right Side Low Deck Parts List 7-49
Controls – Left Side 7-50
Controls – Left Side Parts List 7-51
Main Valve Manifold Detail 7-52
Main Valve Manifold Detail Parts List 7-53
Kubota Sheet Metal Cover – High Deck 7-54
Kubota Sheet Metal Cover – High Deck Parts List 7-55
Kubota Sheet Metal Cover – High Deck (continued) 7-56
Kubota Sheet Metal Cover – High Deck (continued) Parts List 7-57
Kubota Sheet Metal Cover – Low Deck 7-58
Kubota Sheet Metal Cover – Low Deck Parts List 7-59
Kubota Sheet Metal Cover – Low Deck (continued) 7-60
Kubota Sheet Metal Cover – Low Deck (continued) Parts List 7-61
Strike Offs And Extensions 7-62
Strike Offs And Extensions Parts List 7-63
Instrument Panel Dash – Controls and Gauges 7-64
Instrument Panel Dash – Controls and Gauges Parts List 7-65
Instrument Panel Dash – Relays and Fuses 7-66
Instrument Panel Dash – Relays and Fuses Parts List 7-67
Screed Non-sloping Overview 7-68
Screed Non-sloping Overview Parts List 7-69
Screed Frame Non-Sloping – Propane 7-70
Screed Frame Non-Sloping – Propane Parts List 7-71
Extension Single Adjust LH Assembly – Propane 7-72
Extension Single Adjust LH Assembly – Propane Parts List 7-73
Extension Single Adjust RH Assembly – Propane 7-74
Extension Single Adjust RH Assembly – Propane Parts List 7-75
xii
Table Of Contents
LeeBoy Model 8510C Conveyor Paver
Extension Double Adjust LH Assembly – Propane 7-76
Extension Double Adjust LH Assembly – Propane Parts List 7-77
Extension Double Adjust RH Assembly – Propane 7-78
Extension Double Adjust RH Assembly – Propane Parts List 7-79
Screed Frame Non-Sloping – Electric 7-80
Screed Frame Non-Sloping – Electric Parts List 7-81
Vibrator Assembly LH 7-82
Vibrator Assembly LH Parts List 7-83
Vibrator Assembly RH 7-84
Vibrator Assembly RH Parts List 7-85
Walk Board Assembly 7-86
Walk Board Assembly Parts List 7-87
Slide Plate Assembly 7-88
Slide Plate Assembly Parts List 7-89
Extension Single Adjust LH Assembly – Electric 7-90
Extension Single Adjust LH Assembly – Electric Parts List 7-91
Extension Single Adjust RH Assembly – Electric 7-92
Extension Single Adjust RH Assembly – Electric Parts List 7-93
Extension Double Adjust LH Assembly – Electric 7-94
Extension Double Adjust LH Assembly – Propane Parts List 7-95
Extension Double Adjust RH Assembly – Electric 7-96
Extension Double Adjust RH Assembly – Electric Parts List 7-97
Endgate LH Assembly 7-98
Endgate LH Assembly Parts List 7-99
Endgate RH Assembly 7-100
Endgate RH Assembly Parts List 7-101
Screed Pull Arms LH Assembly 7-102
Screed Pull Arms LH Assembly Parts List 7-103
Screed Pull Arms RH Assembly 7-104
Screed Pull Arms RH Assembly Parts List 7-105
Citrus Tank & Heat Control Box 7-106
Citrus Tank & Heat Control Box Parts List 7-107
Screed Miscellaneous Components 7-108
Screed Miscellaneous Components Parts List 7-109
Generator 7-110
Generator Parts List 7-111
xiii
Table Of Contents
LeeBoy Model 8510C Conveyor Paver
815HD Series Screed 8510 Non-sloping Overview 7-112
815HD Series Screed 8510 Non-sloping Figure List 7-113
815HD Series Screed Frame Non-Sloping 7-114
815HD Series Screed Frame Non-Sloping Parts List 7-115
815HD Series Vibrator Assembly 7-116
815HD Series Vibrator Assembly Parts List 7-117
815HD Series Walk Board Assembly 7-118
815HD Series Walk Board Assembly Parts List 7-119
815HD Series Slide Plate Assembly 7-120
815HD Series Slide Plate Assembly Parts List 7-121
815HD SERIES Extension LH Assembly 7-122
815HD Series Extension LH Assembly Parts List 7-123
815HD Series Extension RH Assembly 7-124
815HD Series Extension RH Assembly Parts List 7-125
815HD Series Endgate LH Assembly 7-126
815HD Series Endgate LH Assembly Parts List 7-127
815HD Series Endgate RH Assembly 7-128
815HD Series Endgate RH Assembly Parts List 7-129
815HD Series Screed Pull Arms LH Assembly 7-130
815HD Series Screed Pull Arms LH Assembly Parts List 7-131
815HD Series Screed Pull Arms RH Assembly 7-132
815HD Series Screed Pull Arms RH Assembly Parts List 7-133
815HD Series Citrus Tank & Heat Control Box 7-134
815HD Series Screed Citrus Tank and Heat Control Box Parts List 7-135
815HD Series Screed OPtional Components 7-136
815HD Series Screed Optional Components Parts List 7-137

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DESCRIPTION:

LEEBOY 8510C CONVEYOR PAVER Operations, Service & Parts Manual SN 94417 PDF DOWNLOAD

INTRODUCTION:

• Thank you for purchasing the LeeBoy Model 8510C Conveyor Paver.
• We wish you many years of safe and efficient operation of your paver. READ THIS MANUAL PRIOR TO OPERATING the paver.
• This manual is an important part of the paver and should be kept with the paver at all times in the dedicated storage container on the paver.
• Even though you may be familiar with similar equipment, you MUST read and understand this manual before operating this paver.
• Reading the manual will help you and others avoid injury and help prevent any damage to the paver.
• If this manual becomes lost or damaged, contact your authorized LeeBoy Dealer immediately to order a replacement (see “Contact Information” in Section 2). This manual is intended as a guide for the safe and efficient use of the paver.
• This manual covers the procedures for proper operation and maintenance of the paver.
• This manual contains information that was available at the time of printing and are subject to change without notice.
• This manual should be used with all related supplemental books, engine and transmission manuals, and parts books.
• Related Service Bulletins should be reviewed to provide information regarding some of the recent changes.
• If any questions arise concerning this publication or others, contact your local LeeBoy Dealer for the latest
•  This manual provides information for use by the equipment operator under the following headings:
• Section 1: Safety— Contains general and specific safety guidelines for product and safety label locations.
• Section 2: Information— Contains warranty, contact information, product identification nameplate, overview of product functions, specification tables, and product dimensions.
• Section 3: Component Location— Contains graphic and table overview combinations of major component locations and functions.
• Section 4: Operation— Contains all needed safe operation procedures and guidelines for product, including optional equipment.
• Section 5: Maintenance— Contains all needed information for safe maintenance procedures (i.e., changing filters, mechanical lubrication, adjustments, removal and installation, etc.) and troubleshooting charts for common problems and corrections. For specific engine maintenance procedures, refer to the engine manufacturer manual.
• Section 6: Schematics— Contains electrical and hydraulic schematics for product functionality
• .Section 7: Illustrated Parts List (IPL)— Contains exploded assemblies’/parts’ illustrations and corresponding identification tables for all serviceable components including fasteners. Also contains alphabetical parts index.

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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