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LEEBOY 8515B Conveyor Paver Operations, Service & Parts Manual 1003095-01 PDF DOWNLOAD
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Description
LEEBOY 8515B Conveyor Paver Operations, Service & Parts Manual 1003095-01 PDF DOWNLOAD
FILE DETAILS:
LEEBOY 8515B Conveyor Paver Operations, Service & Parts Manual 1003095-01 PDF DOWNLOAD
Language : English
Pages : 320
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
LEEBOY 8515B Conveyor Paver Operations, Service & Parts Manual 1003095-01 PDF DOWNLOAD
Table Of Contents........................................................... 5 Introduction ............................................................... 13 Safety ..................................................................... 15 Safety Precautions...................................................... 17 Safety Label Locations.................................................. 20 Safety Precautions.................................................. 20 General Information ........................................................ 23 Limited Warranty Policy................................................. 24 Warranty............................................................ 24 Limitations......................................................... 24 Items Not Covered................................................... 25 Other Limitations................................................... 25 Contact Information..................................................... 26 Record of Ownership..................................................... 26 Nameplate............................................................... 26 Specifications ............................................................. 27 General Information..................................................... 28 Major Components........................................................ 28 Engine.............................................................. 28 Hydraulic System.................................................... 28 Torque Hubs......................................................... 28 Hopper.............................................................. 28 Operator Platform................................................... 28 Screed.............................................................. 29 Electrical System................................................... 29 Specification charts.................................................... 30 Dimensions.............................................................. 32 Torque Specs: Inch...................................................... 33 Torque Specs: Metric.................................................... 34 Component Location ......................................................... 35 Operation Controls Location............................................. 36 Right Instrument Panel (Dash)........................................... 38 Center Instrument Panel (Dash).......................................... 42 Left Instrument Panel (Dash)............................................ 44 Steering and Speed Control Module - Joysticks........................... 48 Steering and Speed Control Module - Wheel............................... 50 Right Side Controls..................................................... 52 Left Side Controls...................................................... 54 Electric screed Operation Controls...................................... 56 Screed Operator Control Boxes........................................... 58 Operation .................................................................. 61 General Information..................................................... 63 Pre-Start Inspection and Preparation.................................... 64 Starting The Engine..................................................... 64 Preliminary......................................................... 64 Engine Start-up..................................................... 64 Stopping the Engine................................................. 65 Paver Driving Instructions.............................................. 65 Electronic Control Steering Box..................................... 65 Paver Operation......................................................... 66 Conveyor Operation.................................................. 67 Hydraulic Cutoff Gates Operation.................................... 67 Sonic Augers Operation.............................................. 68 Auger Extensions.................................................... 69 Electric Flight Screws Operation.................................... 69 Spray Down.......................................................... 70 Burner Ignition Procedure........................................... 70 Electric Heating Controls........................................... 72 Starting To Pave........................................................ 73 Setting Screed To Pave.............................................. 74 Setting Screed End Gates............................................ 76 Setting Screed Extensions........................................... 77 Mat Texture Adjustment.............................................. 77 Unloading And Loading................................................... 78 Unloading........................................................... 78 Loading............................................................. 79 Tie Down Procedure.................................................. 79 Electric Screed Heating System (Option) ................................ 80 Generator........................................................... 80 Control Box......................................................... 81 Cycle Timer......................................................... 82 Element Relay....................................................... 82 Element Breaker..................................................... 83 Element Connections................................................. 83 Element Assembly.................................................... 83 Truck Hitch Attachment (Option)......................................... 84 Umbrella (Option)....................................................... 85 Maintenance ................................................................ 87 Lubrication Chart....................................................... 90 General Information..................................................... 92 Maintenance Schedule.................................................... 92 General Information................................................. 92 Preparing Paver for Maintenance..................................... 92 Paver Lubrication................................................... 92 10-Hour or Daily Routine Maintenance................................ 93 50-Hour (Initial) or Weekly Routine Maintenance..................... 93 100-Hour or Monthly Routine Maintenance............................. 94 250-Hour or Quarterly Routine Maintenance........................... 94 500-Hour or Semi-Annual Routine Maintenance......................... 94 1000-Hour or Annual Routine Maintenance............................. 94 Maintenance Adjustments................................................. 95 Extension Top Guide Adjustment...................................... 95 Replacing Screed Extension Wear Plates.............................. 95 Replacing Screed Main Wear Plates................................... 96 Raising Conveyor.................................................... 97 Lowering Conveyor................................................... 97 Conveyor Flight Chain Adjustment.................................... 98 Automatic Track Adjustment.......................................... 98 Conveyor Drive Chain Adjustment..................................... 99 Torque Hub Hydraulic Motor Adjustment............................... 99 Auger Drive Chain Adjustment........................................100 Track Tension Pressure Relief.......................................100 Track Tension Release...............................................100 Conveyor Limit Switch Adjustment....................................101 Electrical System.......................................................102 Generator Voltage Testing...........................................102 Generator Speed Tuning..............................................103 Generator Capacitor Replacement.....................................105 Element Relay Testing...............................................105 Element Resistance Testing..........................................106 Battery Servicing...................................................106 Engine Maintenance......................................................107 General Information.................................................107 Engine Lubrication Oil - Kubota.....................................107 Changing Engine Lubrication Oil Filter..............................108 Engine Lubrication Oil - CAT........................................109 Changing Engine Lubrication Oil Filter..............................110 Fuel system.............................................................110 Fuel Tank...........................................................110 Engine Fuel Filters.................................................111 Engine Air Filter...................................................111 Hydraulic System........................................................112 General Information.................................................112 Checking Hydraulic Oil Level .......................................112 Adding Hydraulic Oil To Hydraulic Oil Reservoir.....................112 Changing Hydraulic Oil..............................................113 Changing Hydraulic Oil Strainer.....................................114 Removal & Installation Procedures.......................................114 Track Component Replacement.........................................114 Rubber Track Replacement............................................116 Torque Hub Replacement..............................................117 Rear Conveyor Shaft Replacement.....................................118 Auger And Inner Bearing Replacement.................................119 Screed Extensions, Slides Or Bushing Replacement....................120 Screed Wear Plate Replacement.......................................120 Extension Wear Plate Replacement....................................121 Tandem Servo Pump Replacement.......................................121 2-Speed Hydraulic Motor Replacement.................................122 Safety Label Installation...........................................123 Troubleshooting ............................................................125 Troubleshooting Charts..................................................126 Electric Screed.....................................................126 Conveyor Asphalt Paver..............................................127 Controller User Guide...................................................130 Startup.............................................................130 Optimization........................................................130 Vibrator/Electric Actuator Relay And Backup Alarm Outputs...........130 Pump Control Outputs................................................130 Brake Release/Pump Neutral Bypass Valve.............................130 Optimize Dual Joystick Steering Control Box:........................131 Optimize Steering Wheel With FNR Joystick Control Box:..............132 Calibrate Steering Wheel With FNR Joystick Control Box:.............133 Steering/Acceleration And Deceleration..............................134 Steering Box Control Selection......................................134 Neutral Safety Lockout..............................................134 Critical Faults.....................................................135 Schematics .................................................................137 Electrical 1 of 10 .....................................................139 Electrical 2 of 10 .................................................141 Electrical 3 of 10 .................................................143 Electrical 4 of 10 .................................................145 Electrical 5 of 10 .................................................147 Electrical 6 of 10 .................................................149 Electrical 7 of 10 .................................................151 Electrical 8 of 10 .................................................153 Electrical 9 of 10 .................................................155 Electrical 10 of 10 ................................................157 Hydraulic 1 of 5 ...................................................159 Hydraulic 2 of 5 ...................................................161 Hydraulic 3 of 5 ...................................................163 Hydraulic 4 of 5 ...................................................165 Hydraulic 5 of 5 ...................................................167 Illustrated Parts List (IPL) ...............................................177 Quick Reference Guide - Filters.........................................179 Sprocket Drive Track System (4 Roller Undercarriage) ...............180 Sprocket Drive Track System (4 Roller Undercarriage) (continued)....182 Rubber Track Undercarriage (5 Roller Undercarriage).................184 Conveyor Drive Assembly ............................................186 Conveyor Drive Assembly (continued) ................................188 Hopper Components ..................................................190 Hopper Components (continued) ......................................192 Auger Assembly .....................................................194 Auger Assembly (continued) .........................................196 Conveyor Drive Cutoff, Screed Lift Cylinders........................198 Hydraulic Components LH Side Fuel Tank .............................200 H1 Pump & Controls .................................................202 Kubota Engine ......................................................204 Kubota Engine (continued)...........................................206 Kubota Engine (continued)...........................................208 Cat Engine..........................................................210 Cat Engine (continued)..............................................212 Main Valve And Spray Down...........................................214 Screed Arm Assembly With Toe Point..................................216 Propane Heater And Automatic Ignitors...............................218 Paver Leveling Control (TOPCON) System 4............................220 Paver Leveling Control (TOPCON) System 5 ...........................222 Truck Hitch Assembly ...............................................224 Kubota Sheet Metal Cover............................................226 CAT Sheet Metal Cover ..............................................228 Strike Offs And Extensions..........................................230 Control Valve ......................................................232 Lower Manifold .....................................................234 Instrument Panel Dash...............................................236 Power Crown (Option)................................................238 Screed Non-sloping Overview.........................................240 Screed Sloping Overview.............................................242 Screed Frame Non-Sloping - Propane..................................244 Screed Frame Sloping - Propane......................................246 Extension Single Adjust LH Assembly - Propane.......................248 Extension Single Adjust RH Assembly - Propane.......................250 Extension Double Adjust LH Assembly - Propane.......................252 Extension Double Adjust RH Assembly - Propane.......................254 Screed Frame Non-Sloping - Electric.................................256 Screed Frame Sloping - Electric.....................................258 Vibrator Assembly LH................................................260 Vibrator Assembly RH................................................262 Walk Board Assembly.................................................264 Slide Plate Assembly................................................266 Extension Single Adjust LH Assembly - Electric......................268 Extension Single Adjust RH Assembly - Electric......................270 Extension Double Adjust LH Assembly - Electric......................272 Extension Double Adjust RH Assembly - Electric......................274 Endgate LH Assembly.................................................276 Endgate RH Assembly.................................................278 Screed Pull Arms LH Assembly........................................280 Screed Pull Arms RH Assembly........................................282 Citrus Tank & Heat Control Box ....................................284 Screed Miscellaneous Components ...................................286 Generator .........................................................288 Alphabetical Parts Index................................................290 Safety ..................................................................... 15 Safety Precautions...................................................... 17 Safety Label Locations.................................................. 20 Safety Precautions.................................................. 20 General Information ........................................................ 23 Limited Warranty Policy................................................. 24 Warranty............................................................ 24 Limitations......................................................... 24 Items Not Covered................................................... 25 Other Limitations................................................... 25 Contact Information..................................................... 26 Record of Ownership..................................................... 26 Nameplate............................................................... 26 Specifications ............................................................. 27 General Information..................................................... 28 Major Components........................................................ 28 Engine.............................................................. 28 Hydraulic System.................................................... 28 Torque Hubs......................................................... 28 Hopper.............................................................. 28 Operator Platform................................................... 28 Screed.............................................................. 29 Electrical System................................................... 29 Specification charts.................................................... 30 Dimensions.............................................................. 32 Torque Specs: Inch...................................................... 33 Torque Specs: Metric.................................................... 34 Component Location ......................................................... 35 Operation Controls Location............................................. 36 Right Instrument Panel (Dash)........................................... 38 Center Instrument Panel (Dash).......................................... 42 Left Instrument Panel (Dash)............................................ 44 Steering and Speed Control Module - Joysticks........................... 48 Steering and Speed Control Module - Wheel............................... 50 Right Side Controls..................................................... 52 Left Side Controls...................................................... 54 Electric screed Operation Controls...................................... 56 Screed Operator Control Boxes........................................... 58 Operation .................................................................. 61 General Information..................................................... 63 Pre-Start Inspection and Preparation.................................... 64 Starting The Engine..................................................... 64 Preliminary......................................................... 64 Engine Start-up..................................................... 64 Stopping the Engine................................................. 65 Paver Driving Instructions.............................................. 65 Electronic Control Steering Box..................................... 65 Paver Operation......................................................... 66 Conveyor Operation.................................................. 67 Hydraulic Cutoff Gates Operation.................................... 67 Sonic Augers Operation.............................................. 68 Auger Extensions.................................................... 69 Electric Flight Screws Operation.................................... 69 Spray Down.......................................................... 70 Burner Ignition Procedure........................................... 70 Electric Heating Controls........................................... 72 Starting To Pave........................................................ 73 Setting Screed To Pave.............................................. 74 Setting Screed End Gates............................................ 76 Setting Screed Extensions........................................... 77 Mat Texture Adjustment.............................................. 77 Unloading And Loading................................................... 78 Unloading........................................................... 78 Loading............................................................. 79 Tie Down Procedure.................................................. 79 Electric Screed Heating System (Option) ................................ 80 Generator........................................................... 80 Control Box......................................................... 81 Cycle Timer......................................................... 82 Element Relay....................................................... 82 Element Breaker..................................................... 83 Element Connections................................................. 83 Element Assembly.................................................... 83 Truck Hitch Attachment (Option)......................................... 84 Umbrella (Option)....................................................... 85 Maintenance ................................................................ 87 Lubrication Chart....................................................... 90 General Information..................................................... 92 Maintenance Schedule.................................................... 92 General Information................................................. 92 Preparing Paver for Maintenance..................................... 92 Paver Lubrication................................................... 92 10-Hour or Daily Routine Maintenance................................ 93 50-Hour (Initial) or Weekly Routine Maintenance..................... 93 100-Hour or Monthly Routine Maintenance............................. 94 250-Hour or Quarterly Routine Maintenance........................... 94 500-Hour or Semi-Annual Routine Maintenance......................... 94 1000-Hour or Annual Routine Maintenance............................. 94 Maintenance Adjustments................................................. 95 Extension Top Guide Adjustment...................................... 95 Replacing Screed Extension Wear Plates.............................. 95 Replacing Screed Main Wear Plates................................... 96 Raising Conveyor.................................................... 97 Lowering Conveyor................................................... 97 Conveyor Flight Chain Adjustment.................................... 98 Automatic Track Adjustment.......................................... 98 Conveyor Drive Chain Adjustment..................................... 99 Torque Hub Hydraulic Motor Adjustment............................... 99 Auger Drive Chain Adjustment........................................100 Track Tension Pressure Relief.......................................100 Track Tension Release...............................................100 Conveyor Limit Switch Adjustment....................................101 Electrical System.......................................................102 Generator Voltage Testing...........................................102 Generator Speed Tuning..............................................103 Generator Capacitor Replacement.....................................105 Element Relay Testing...............................................105 Element Resistance Testing..........................................106 Battery Servicing...................................................106 Engine Maintenance......................................................107 General Information.................................................107 Engine Lubrication Oil - Kubota.....................................107 Changing Engine Lubrication Oil Filter..............................108 Engine Lubrication Oil - CAT........................................109 Changing Engine Lubrication Oil Filter..............................110 Fuel system.............................................................110 Fuel Tank...........................................................110 Engine Fuel Filters.................................................111 Engine Air Filter...................................................111 Hydraulic System........................................................112 General Information.................................................112 Checking Hydraulic Oil Level .......................................112 Adding Hydraulic Oil To Hydraulic Oil Reservoir.....................112 Changing Hydraulic Oil..............................................113 Changing Hydraulic Oil Strainer.....................................114 Removal & Installation Procedures.......................................114 Track Component Replacement.........................................114 Rubber Track Replacement............................................116 Torque Hub Replacement..............................................117 Rear Conveyor Shaft Replacement.....................................118 Auger And Inner Bearing Replacement.................................119 Screed Extensions, Slides Or Bushing Replacement....................120 Screed Wear Plate Replacement.......................................120 Extension Wear Plate Replacement....................................121 Tandem Servo Pump Replacement.......................................121 2-Speed Hydraulic Motor Replacement.................................122 Safety Label Installation...........................................123 Troubleshooting ............................................................125 Troubleshooting Charts..................................................126 Electric Screed.....................................................126 Conveyor Asphalt Paver..............................................127 Controller User Guide...................................................130 Startup.............................................................130 Optimization........................................................130 Vibrator/Electric Actuator Relay And Backup Alarm Outputs...........130 Pump Control Outputs................................................130 Brake Release/Pump Neutral Bypass Valve.............................130 Optimize Dual Joystick Steering Control Box:........................131 Optimize Steering Wheel With FNR Joystick Control Box:..............132 Calibrate Steering Wheel With FNR Joystick Control Box:.............133 Steering/Acceleration And Deceleration..............................134 Steering Box Control Selection......................................134 Neutral Safety Lockout..............................................134 Critical Faults.....................................................135 Schematics .................................................................137 Electrical 1 of 10 .....................................................139 Electrical 2 of 10 .................................................141 Electrical 3 of 10 .................................................143 Electrical 4 of 10 .................................................145 Electrical 5 of 10 .................................................147 Electrical 6 of 10 .................................................149 Electrical 7 of 10 .................................................151 Electrical 8 of 10 .................................................153 Electrical 9 of 10 .................................................155 Electrical 10 of 10 ................................................157 Hydraulic Hosing 1 of 5 ............................................159 Hydraulic Hosing 2 of 5 ............................................161 Hydraulic Hosing 3 of 5 ............................................163 Hydraulic Hosing 4 of 5 ............................................165 Hydraulic Hosing 5 of 5 ............................................167 Hydraulic 1 of 4 ...................................................169 Hydraulic 2 of 4 ...................................................171 Hydraulic 3 of 4 ...................................................173 Hydraulic 4 of 4 ...................................................175 Illustrated Parts List (IPL) ...............................................177 Quick Reference Guide - Filters.........................................179 Sprocket Drive Track System (4 Roller Undercarriage) ...............180 Sprocket Drive Track System (4 Roller Undercarriage) (continued)....182 Rubber Track Undercarriage (5 Roller Undercarriage).................184 Conveyor Drive Assembly ............................................186 Conveyor Drive Assembly (continued) ................................188 Hopper Components ..................................................190 Hopper Components (continued) ......................................192 Auger Assembly .....................................................194 Auger Assembly (continued) .........................................196 Conveyor Drive Cutoff, Screed Lift Cylinders........................198 Hydraulic Components LH Side Fuel Tank .............................200 H1 Pump & Controls .................................................202 Kubota Engine ......................................................204 Kubota Engine (continued)...........................................206 Kubota Engine (continued)...........................................208 Cat Engine..........................................................210 Cat Engine (continued)..............................................212 Main Valve And Spray Down...........................................214 Screed Arm Assembly With Toe Point..................................216 Propane Heater And Automatic Ignitors...............................218 Paver Leveling Control (TOPCON) System 4............................220 Paver Leveling Control (TOPCON) System 5 ...........................222 Truck Hitch Assembly ...............................................224 Kubota Sheet Metal Cover............................................226 CAT Sheet Metal Cover ..............................................228 Strike Offs And Extensions..........................................230 Control Valve ......................................................232 Lower Manifold .....................................................234 Instrument Panel Dash...............................................236 Power Crown (Option)................................................238 Screed Non-sloping Overview.........................................240 Screed Sloping Overview.............................................242 Screed Frame Non-Sloping - Propane..................................244 Screed Frame Sloping - Propane......................................246 Extension Single Adjust LH Assembly - Propane.......................248 Extension Single Adjust RH Assembly - Propane.......................250 Extension Double Adjust LH Assembly - Propane.......................252 Extension Double Adjust RH Assembly - Propane.......................254 Screed Frame Non-Sloping - Electric.................................256 Screed Frame Sloping - Electric.....................................258 Vibrator Assembly LH................................................260 Vibrator Assembly RH................................................262 Walk Board Assembly.................................................264 Slide Plate Assembly................................................266 Extension Single Adjust LH Assembly - Electric......................268 Extension Single Adjust RH Assembly - Electric......................270 Extension Double Adjust LH Assembly - Electric......................272 Extension Double Adjust RH Assembly - Electric......................274 Endgate LH Assembly.................................................276 Endgate RH Assembly.................................................278 Screed Pull Arms LH Assembly........................................280 Screed Pull Arms RH Assembly........................................282 Citrus Tank & Heat Control Box ....................................284 Screed Miscellaneous Components ...................................286 Generator .........................................................288 Alphabetical Parts Index................................................290
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DESCRIPTION:
LEEBOY 8515B Conveyor Paver Operations, Service & Parts Manual 1003095-01 PDF DOWNLOAD
INTRODUCTION:
- Thank you for purchasing the LeeBoy Model 8515B Conveyor Paver.
- We wish you many years of safe and efficient operation of your paver. READ THIS MANUAL PRIOR TO OPERATING the paver This manual is an important part of the paver and should be kept with the paver at all times in the dedicated storage container on the paver.
- Even though you may be familiar with similar equipment, you MUST read and understand this manual before operating this paver.
- Reading the manual will help you and others avoid injury and help prevent any damage to the paver.
- If this manual becomes lost or damaged, contact your authorized LeeBoy Dealer immediately to order a replacement (see Contact Information Section 3). This manual is intended as a guide for the safe and efficient use of the paver.
- This manual covers the procedures for proper operation and maintenance of the paver.
- This manual contains information that was available at the time of printing and are subject to change without notice.
- This manual should be used with all related supplemental books, engine and transmission manuals, and parts books.
- Related Service Bulletins should be reviewed to provide information regarding some of the recent changes.
- If any questions arise concerning this publication or others, contact your local LeeBoy Dealer for the latest available information.
- Safety—See Section 2 for important safety guidelines information.
- General Information—See Section 3 for important warranty, contact, and nameplate information. Specifications—See Section 4 for all major system specifications and typical torque value tables.
- Component Location—See Section 5 for general overview of controls and major components. Operation—See Section 6 for control functionality and normal equipment operation.
- Maintenance—See Section 7 for basic preventive maintenance and repair procedures.
- Troubleshooting—See Section 8 for problem descriptions and recommended solution tables. Schematics—See Section 9 for
- schematic
- diagrams of electrical wiring. Illustrated Parts List (IPL)—See Section 10 for
- illustrations descriptions and part numbers of available service parts. LeeBoy Model 8515B Conveyor Paver Return to Last Viewed Return to
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
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