LEEBOY 8515E CONVEYOR PAVER Operations, Service & Parts Manual SN 195172 PDF DOWNLOAD

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LEEBOY 8515E CONVEYOR PAVER Operations, Service & Parts Manual SN 195172 PDF DOWNLOAD

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LEEBOY 8515E CONVEYOR PAVER Operations, Service & Parts Manual SN 195172 PDF DOWNLOAD

Language : English
Pages : 474
Downloadable : Yes
File Type : PDF

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LEEBOY 8515E CONVEYOR PAVER Operations, Service & Parts Manual SN 195172 PDF DOWNLOAD

LEEBOY MODEL 8515E CONVEYOR PAVER
Manual No. 1017255-03
This manual applies to Serial Number 195172

TABLE OF CONTENTS
LeeBoy 8515E Conveyor Paver v
Page
Safety Precautions 1-4
Machine Precautions 1-7
Hot Material Precautions 1-7
Hydraulic Systems Precautions 1-7
Refueling Precautions 1-8
Battery Precautions 1-8
Starting and Stopping Precautions 1-8
Parking Precautions 1-8
Operating Precautions 1-8
Poor Visibility 1-9
Storage Precautions 1-9
Maintenance Precautions 1-9
Safety Decals 1-10
Safety Decals Care 1-11
Decal Installation (Sticker Type) 1-11
Decal Installation (Top Protected) 1-11
Limited Warranty Policy 2-2
Contact Information 2-3
Specification Charts 2-4
Torque Specifications 2-7
Standard Inch Fasteners 2-7
Metric Fasteners 2-8
Hydraulic Fittings 2-8
Determining Proper Torque 2-9
Component Location 3-1
Components Overview 3-3
Dual Operator Platforms 3-3
Augers 3-4
Hopper and Conveyors 3-4
vi

LeeBoy 8515E Conveyor Paver
Screed 3-4
Hydraulic System 3-4
Electrical System 3-4
Machine Overview 3-5
Operation Controls 3-6
Steering and Speed Control Box 3-8
Electric Heat Controls 3-8
Screed Controls 3-9
Remote Screed Controls 3-10
Operation 4-1
General Information 4-3
Hopper and Screed Lock Pins 4-3
Receiving the Machine 4-3
Initial and Daily Inspection 4-3
Start-Up Procedure 4-4
Stopping the Engine 4-4
DPF Regeneration (REGEN) 4-4
PV480 Powerview Display 4-5
Gauge Screen 4-5
Soft Keys (Buttons) 4-5
Set Points and Throttle Speed 4-6
Main Menu Screen 4-7
Diagnostics 4-8
System Info 4-9
Lamp Info 4-9
User Settings 4-10
Regeneration Messages 4-12
Regen Cautions and Warnings 4-14
Status Icons 4-17
Plus One Controller 4-18
Driving the Paver 4-18
Activate/Deactivate Operator Control Station 4-19
Steering and Speed Control 4-19
Paver Operation 4-20
Spray Down 4-20
Heating the Screed 4-21
Table of Contents
vii

LeeBoy 8515E Conveyor Paver
Hopper Wings 4-22
Conveyors 4-23
Under Auger Material Cut-Offs 4-23
Electric Flight Screw 4-24
Set the Screed Extension, Flight Screw and Endgate 4-24
Sonic Auger Sensor 4-26
Starting to Pave 4-27
Basic Paving 4-28
Setting the Crown 4-28
Mat Texture Adjustment 4-29
Unloading and Loading 4-30
Unloading 4-30
Loading 4-30
Tie-Down Procedure 4-31
Optional Components 4-31
Auger Extensions Option 4-31
Umbrella Option 4-31
Steering Wheel Option 4-32
Truck Hitch Attachment Option 4-32
HD815 (Heavy Duty) Screed 4-33
Heated Endgates 4-34
Rubber or Steel Track Options 4-34
Topcon® Sonic and Dual Grade Control 4-34
Screed Sloping Extensions 4-34
One-Foot Screed Extension 4-35
Tunnel Extension 4-35
Maintenance 5-1
Maintenance Schedule 5-3
Raising and Lowering Conveyor 5-4
Routine Maintenance 5-5
Preparing Paver for Maintenance 5-5
Every 10 Hours or Daily Routine Maintenance 5-5
Every 50 Hours or Weekly Routine Maintenance 5-5
Every 100 Hour or Monthly Maintenance 5-6
Every 250 Hours or Quarterly Routine Maintenance 5-6
Every 500 Hours or Semi-Annual Routine Maintenance 5-6
Table of Contents
viii

LeeBoy 8515E Conveyor Paver
Every 1000 Hours or Annual Routine Maintenance 5-6
Torque Hub Lubrication 5-6
Lubrication Points 5-7
Maintenance Adjustments 5-8
Conveyor Flight Chains 5-8
Conveyor Drive Chain 5-8
Auger Drive Chain Adjustment 5-9
Screed Extension Top Guide Adjustment 5-9
Track Tension Pressure Relief 5-10
Conveyor Switch Adjustment 5-10
Torque Hub Hydraulic Motor Gear Adjustments 5-12
Engine Maintenance 5-12
Check Engine Lubrication Oil 5-13
Change Engine Oil and Filter 5-13
Change Air Filter 5-14
Fuel System 5-14
Fuel Tank 5-14
Change Fuel Filter 5-15
Fuel Water Separator 5-16
Hydraulic System 5-16
Check Hydraulic Oil 5-16
Change Hydraulic Oil and Filter 5-17
Electrical System 5-18
Battery Servicing 5-18
Alternator 5-19
Electric Heat Control Box 5-19
Generator 5-21
Generator Capacitor 5-21
Replacement Procedures 5-22
Front Idler 5-22
Track Tension Cylinder 5-22
Track Rollers 5-22
Track Sprocket (Steel or Poly) 5-23
Rubber Track (Option) 5-23
Torque Hub 5-24
Two-Speed Hydraulic Motors 5-24
Table of Contents
ix

LeeBoy 8515E Conveyor Paver
Rear Conveyor Shaft, Bearings and Sprockets 5-26
Conveyor Drive Motors 5-26
Auger Inner Bearings 5-27
Auger Motors 5-28
Main Screed Wear Plate 5-29
Screed Extension Wear Plate 5-30
Conveyor Switch Replacement 5-31
Replace Radiator Hoses 5-31
Winterizing for Storage 5-32
Weldment 5-33
Troubleshooting 5-34
Spraydown Pump 5-35
Hydraulic Motor Installation Start-Up Procedure 5-36
Hydraulic Test Ports 5-37
Auger and Conveyor Chain Tension Adjustment 5-38
Troubleshooting Chart 5-39
PV480 Diagnostic Trouble Code (DTC) Chart 5-41
PV480 Troubleshooting 5-49
Plus One Controller 5-50
Plus One Blink Fault Codes 5-50
Schematics 6-1
Main Harness (1 of 6) 6-3
Main Harness (2 of 6) 6-5
Main Harness (3 of 6) 6-7
Main Harness (4 of 6) 6-9
Main Harness (5 of 6) 6-11
Main Harness (6 of 6) 6-13
Control Box Assembly (1 of 3) 6-15
Control Box Assembly (2 of 3) 6-17
Control Box Assembly (3 of 3) 6-19
C4 Dash to Pedestal Jumper Harness 6-21
C3 Dash to Pedestal Jumper Harness 6-23
Screed 4-Switch Control Box Assembly – Left 6-25
Screed 4-Switch Control Box Assembly – Right 6-27
Screed Heat Control Box Assembly (1 of 2) 6-29
Screed Heat Control Box Assembly (2 of 2) 6-31
Table of Contents
x

LeeBoy 8515E Conveyor Paver
Upper Manifold Harness 6-33
Lower Manifold Harness 6-35
Hydraulic Cooler Harness 6-37
Generator Valve Adapter Harness 6-39
Load Control box to Bulkhead Harness 6-41
Bulkhead to Generator Harness 6-43
Joystick Control Box 6-45
Electronic Steering Cord 6-47
Hydraulic Schematic – Propel Circuit (1 of 5) 6-49
Hydraulic Schematic – Cylinders circuit (2 of 5) 6-51
Hydraulic Schematic – Vibrator Circuit (3 of 5) 6-53
Hydraulic Schematic – Generator Circuit (4 of 5) 6-55
Hydraulic Schematic – Augers & Conveyors Circuit (5 of 5) 6-57
Illustrated Parts List 7-1
Quick Reference 7-5
Track Assembly – Poly Pads/Cast Steel (1 of 2) 7-6
Track Assembly – Poly Pads/Cast Steel (2 of 2) 7-8
Track Assembly – Continuous Rubber 7-10
Push bar Assembly 7-12
Conveyor Assembly (1 of 2) 7-14
Conveyor Assembly (2 of 2) 7-16
Conveyor Drive & Paddle Assembly (1 of 2) 7-18
Conveyor Drive & Paddle Assembly (2 of 2) 7-20
Hopper Wings 7-22
Rear Auger Assembly (1 of 2) 7-24
Rear Auger Assembly (2 of 2) 7-26
Fuel Tank Assembly 7-28
Hydraulic Tank Assembly 7-30
Hydraulic Test Ports 7-32
Engine Assembly – Radiator 7-34
Engine Assembly – Intake/Exhaust 7-36
Engine Assembly – Components (1 of 2) 7-38
Engine Assembly – Components (2 of 2) 7-40
Engine Assembly – Pumps 7-42
Hoods and Covers – Left 7-44
Hoods and Covers – Right 7-46
Table of Contents
xi

LeeBoy 8515E Conveyor Paver
Spray Down 7-48
Tow Point Assembly 7-50
Hydraulic Manifold – Upper 7-52
Hydraulic Manifold – Lower 7-54
Hydraulic Oil Cooler 7-56
Generator 7-58
Hydraulic Cylinders 7-60
Dash Assembly – Controls 7-62
Dash Assembly – Mounting 7-64
Control Box Assembly (1 of 2) 7-66
Control Box Assembly (2 of 2) 7-68
Seat Assembly & Details 7-70
HD Screed Overview – Sloping and Non-Sloping 7-72
HD Screed Frame Assembly (1 of 2) 7-74
HD Screed Frame Assembly (2 of 2) 7-76
HD Screed Extension Assembly – Left 7-78
HD Screed Extension Assembly – Right 7-80
HD Screed Slide Plate Assembly 7-82
HD Screed Pull Arm Assembly – Left 7-84
HD Screed Pull Arm Assembly – Right 7-86
HD Screed Thickness Adjuster – Standard 7-88
HD Screed Endgates 7-90
HD Screed Vibrators and Walkboards 7-92
HD Screed Citrus Tank 7-94
HD Screed Control Assembly 7-96
Option – HD Berm Screed Overview 7-98
Option – HD Berm Screed Ext Assembly – Left (1 of 2) 7-100
Option – HD Berm Screed Ext Assembly – Left (2 of 2) 7-102
Option – HD Berm Screed Ext Assembly – Right (1 of 2) 7-104
Option – HD Berm Screed Ext Assembly – Right (2 of 2) 7-106
Option – HD Berm Screed Remote Assembly 7-108
Option – HD 3:1 Depth Screws (1 of 2) 7-110
Option – HD 3:1 Depth Screws (2 of 2) 7-112
Option – HD Screed Heated Endgates 7-114
Option – HD Screed Heated Safety Edge Endgates 7-116
Option – HD Miscellaneous Options 7-118
Table of Contents
xii LeeBoy 8515E Conveyor Paver
Option – Legend Non-Sloping Screed Overview 7-120
Option – Legend Sloping Screed Overview 7-122
Option – Legend Non-Sloping Screed Frame Assembly 7-124
Option – Legend Sloping Screed Frame Assembly 7-126
Option – Legend Screed Extension Single Adjust – Left 7-128
Option – Legend Screed Extension Single Adjust – Right 7-130
Option – Legend Screed Extension 4-Way Adjust – Left 7-132
Option – Legend Screed Extension 4-Way Adjust – Right 7-134
Option – Legend Screed Slide Plates 7-136
Option – Legend Screed Pull Arm Assembly – Left 7-138
Option – Legend Screed Pull Arm Assembly – Right 7-140
Option – Legend Screed Endgate – Left 7-142
Option – Legend Screed Endgate – Right 7-144
Option – Legend Screed Citrus Tank 7-146
Option – Legend Screed Power Crown 7-148
Option – Dual Steering Wheels 7-150
Option – 12” Auger Extension 7-152
Option – 24” Auger Extension 7-154
Option – Curb Attachments 7-156
Option – 20’ Paver Leveling Ski Assembly 7-158
Option – 30’-40’ Paver Leveling Ski Assembly 7-160
Option – TopCon P-32 Control Assembly 7-162
Option – Truck Hitch Assembly 7-164
Option – Umbrella & Fire Extinguishers 7-166
Hydraulic Hose Schedule – Standard Unit 7-168
Alphabetical Parts Index 7-170

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DESCRIPTION:

LEEBOY 8515E CONVEYOR PAVER Operations, Service & Parts Manual SN 195172 PDF DOWNLOAD

INTRODUCTION:

• Thank you for purchasing the LeeBoy Model 8515B Conveyor Paver.
• We wish you many years of safe and efficient operation of your paver. READ THIS MANUAL PRIOR TO OPERATING the paver This manual is an important part of the paver and should be kept with the paver at all times in the dedicated storage container on the paver.
• Even though you may be familiar with similar equipment, you MUST read and understand this manual before operating this paver.
• Reading the manual will help you and others avoid injury and help prevent any damage to the paver.
• If this manual becomes lost or damaged, contact your authorized LeeBoy Dealer immediately to order a replacement (see Contact Information Section 3). This manual is intended as a guide for the safe and efficient use of the paver.
• This manual covers the procedures for proper operation and maintenance of the paver.
• This manual contains information that was available at the time of printing and are subject to change without notice.
• This manual should be used with all related supplemental books, engine and transmission manuals, and parts books.
• Related Service Bulletins should be reviewed to provide information regarding some of the recent changes.
• If any questions arise concerning this publication or others, contact your local LeeBoy Dealer for the latest available information.
• Safety—See Section 2 for important safety guidelines information.
• General Information—See Section 3 for important warranty, contact, and nameplate information. Specifications—See Section 4 for all major system specifications and typical torque value tables.
• Component Location—See Section 5 for general overview of controls and major components. Operation—See Section 6 for control functionality and normal equipment operation.
• Maintenance—See Section 7 for basic preventive maintenance and repair procedures.
• Troubleshooting—See Section 8 for problem descriptions and recommended solution tables. Schematics—See Section 9 for
• schematic diagrams of electrical wiring. Illustrated Parts List (IPL)—See Section 10 for
• illustrationsdescriptions and part numbers of available service parts. LeeBoy Model 8515B Conveyor Paver Return to Last Viewed Return to

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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