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LEEBOY 8520 CONVEYOR PAVER Operations, Service & Parts Manual SN 192558 PDF DOWNLOAD

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LEEBOY 8520 CONVEYOR PAVER Operations, Service & Parts Manual SN 192558 PDF DOWNLOAD

LEEBOY MODEL 8520 CONVEYOR PAVER
Manual No. 1017256-04
This manual applies to Serial Number 192558

 

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LEEBOY 8520 CONVEYOR PAVER Operations, Service & Parts Manual SN 192558 PDF DOWNLOAD

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LEEBOY 8520 CONVEYOR PAVER Operations, Service & Parts Manual SN 192558 PDF DOWNLOAD

Language : English
Pages : 426
Downloadable : Yes
File Type : PDF

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LEEBOY 8520 CONVEYOR PAVER Operations, Service & Parts Manual SN 192558 PDF DOWNLOAD

LEEBOY MODEL 8520 CONVEYOR PAVER
Manual No. 1017256-04
This manual applies to Serial Number 192558

Safety .......................................................... 15
	Safety Precautions........................................... 18
	Machine Precautions.......................................... 21
		Hot Material Precautions................................. 21
		Hydraulic Systems Precautions............................ 21
		Refueling Precautions.................................... 22
		Battery Precautions...................................... 22
		Starting and Stopping Precautions........................ 22
		Parking Precautions...................................... 22
		Operating Precautions.................................... 22
		Poor Visibility.......................................... 23
		Storage Precautions...................................... 23
		Maintenance Precautions.................................. 23
	Safety Decals................................................ 24
		Safety Decals Care....................................... 25
		Decal Installation (Sticker Type)........................ 25
		Decal Installation (Top Protected) ...................... 25
Information and Specifications................................... 27
	Limited Warranty Policy...................................... 28
	Contact Information.......................................... 29
	Specification Charts......................................... 30
	Torque Specifications........................................ 33
		Standard Inch Fasteners.................................. 33
		Metric Fasteners......................................... 34
		Hydraulic Fittings....................................... 34
		Determining Proper Torque................................ 35
Component Location .............................................. 39
	Components Overview.......................................... 41
		Dual Operator Platform................................... 41
		Auger.................................................... 42
		Hopper and Conveyors..................................... 42
		Hydraulic System......................................... 42
		Electrical System........................................ 42
	Machine Overview............................................. 43
	Control Panel (4-Function Screed Box)........................ 44
	Control Panel (9-Function Screed Box)........................ 46
	Electric Heat Controls....................................... 48
	Steering and Speed Control Box............................... 48
	Screed Controls ............................................. 49
	9-Function Remote Screed Controls............................ 50
	4-Function Remote Screed Controls............................ 51
Operation........................................................ 53
	Receiving the Machine........................................ 55
		Initial and Daily Inspection............................. 55
		Hopper Cylinder Valve Lock............................... 55
		Screed Lock Pins......................................... 55
	Start-Up Procedure........................................... 56
	Stopping the Engine.......................................... 56
	DPF Regeneration (REGEN)..................................... 56
	PV480 Powerview Display...................................... 57
		Gauge Screen............................................. 57
		Soft Keys (Buttons)...................................... 58
		Set Points and Throttle Speed............................ 58
		Main Menu Screen......................................... 59
		Diagnostics.............................................. 60
		System Info.............................................. 60
		Lamp Info................................................ 61
		User Settings............................................ 62
		Regeneration Messages.................................... 63
		Regen Cautions and Warnings.............................. 64
		Status Icons............................................. 67
	Plus One Controller ......................................... 68
	Driving the Paver............................................ 68
		Activate/Deactivate Operator Control Station............. 69
		Steering and Speed Control............................... 69
		DEF Warnings............................................. 70
	Paver Operation.............................................. 70
		Spray Down............................................... 70
		Heating the Screed....................................... 71
		Hopper Wings............................................. 72
		Conveyors................................................ 73
		Under Auger Material Cut-Offs ........................... 73
		Electric Flight Screw ................................... 74
		Set the Screed Extension, Flight Screw and Endgate....... 74
		Sonic Auger Sensor....................................... 76
	Starting to Pave............................................. 78
		Basic Paving............................................. 79
		Setting the Crown........................................ 80
		Mat Texture Adjustment................................... 81
	Unloading and Loading........................................ 81
		Unloading................................................ 82
		Loading.................................................. 82
		Tie-Down Procedure....................................... 82
	Towing ...................................................... 83
	Optional Components.......................................... 83
		Umbrella Option.......................................... 83
		Truck Hitch Attachment Option............................ 83
		Rubber Track Option...................................... 83
		Steering Wheel Option.................................... 84
		Screed Sloping Extensions................................ 84
		Roll-Up Curb Attachments................................. 85
		One-Foot Screed Extension................................ 85
		Heated Endgates.......................................... 86
		Topcon® Sonic and Dual Grade Control..................... 86
Maintenance ..................................................... 87
	Maintenance Schedule......................................... 89
	Raising and Lowering Conveyor................................ 90
	Routine Maintenance.......................................... 91
		Preparing Paver for Maintenance.......................... 91
		Every 10 Hours or Daily Routine Maintenance ............. 91
		Every 50 Hours or Weekly Routine Maintenance............. 91
		Every 100 Hours or Monthly Maintenance................... 92
		Every 250 Hours or Quarterly Routine Maintenance......... 92
		Every 500 Hours or Semi-Annual Routine Maintenance....... 92
		Every 1000 Hours or Annual Routine Maintenance........... 92
	Lubrication.................................................. 92
		Torque Hub Lubrication................................... 92
		Lubrication Points....................................... 93
	Maintenance Adjustments...................................... 94
		Conveyor Flight Chain.................................... 94
		Conveyor Drive Chains.................................... 94
		Auger Drive Chain Adjustment............................. 95
		Screed Extension Top Guide Adjustment.................... 95
		Track Tension Pressure Relief............................ 96
		Torque Hub Hydraulic Motor Gear Adjustment............... 96
		Conveyor Switch Adjustment............................... 97
	Engine Maintenance........................................... 98
		Check Engine Lubrication Oil............................. 99
		Change Engine Oil and Filter............................. 99
		Change Air Filter........................................100
		Engine Drive Belt........................................100
		Selective Catalytic Reduction (SCR) .....................101
		DEF (Diesel Exhaust Fluid)...............................101
		DPF Service..............................................102
	Fuel System..................................................102
		Fuel Tank................................................102
		Change Fuel Filter.......................................103
		Fuel Water Separator.....................................104
	Hydraulic System.............................................104
		Check Hydraulic Oil......................................104
		Change Hydraulic Oil and Filter..........................105
	Electrical System............................................106
		Battery Servicing........................................106
		Alternator...............................................107
	Electric Heat Control Box....................................107
		Generator ...............................................109
		Generator Capacitor......................................109
		Dielectric Grease........................................110
	Replacement Procedures.......................................111
		Front Idler..............................................111
		Track Tension Cylinder...................................111
		Track Rollers............................................111
		Track Sprocket (Poly)....................................112
		Rubber Track (Option)....................................112
		Torque Hub...............................................113
		Two-Speed Hydraulic Motors...............................113
		Rear Conveyor Shaft, Bearings and Sprockets .............115
		Conveyor Drive Motors....................................115
		Auger and Inner Bearings.................................116
		Auger End Mounts.........................................117
		Auger Motors.............................................117
		Main Screed Wear Plate...................................118
		Screed Extension Wear Plate..............................119
		Conveyor Switch Replacement..............................120
		Replace Radiator Hoses ..................................120
	Winterizing for Storage......................................122
	Troubleshooting..............................................123
		Auger and Conveyor Chain Tension Adjustment..............123
		Spraydown Pump...........................................124
		Hydraulic Test Ports.....................................125
		Hydraulic Motor Installation Start-Up Procedure..........126
	Troubleshooting Chart........................................127
	PV480 Diagnostic Trouble Code (DTC) Chart....................130
		PV480 Troubleshooting....................................138
	Plus One Controller..........................................139
Schematics.......................................................141
	Main Harness w/4 Function Screed Control (1 of 8)............143
	Main Harness w/4 Function Screed Control (2 of 8)............145
	Main Harness w/4 Function Screed Control (3 of 8)............147
	Main Harness w/4 Function Screed Control (4 of 8)............149
	Main Harness w/4 Function Screed Control (5 of 8)............151
	Main Harness w/4 Function Screed Control (6 of 8)............153
	Main Harness w/4 Function Screed Control (7 of 8)............155
	Main Harness w/4 Function Screed Control (8 of 8)............157
	Main Harness w/9 Function Screed Control (1 of 8)............159
	Main Harness w/9 Function Screed Control (2 of 8)............161
	Main Harness w/9 Function Screed Control (3 of 8)............163
	Main Harness w/9 Function Screed Control (4 of 8)............165
	Main Harness w/9 Function Screed Control (5 of 8)............167
	Main Harness w/9 Function Screed Control (6 of 8)............169
	Main Harness w/9 Function Screed Control (7 of 8)............171
	Main Harness w/9 Function Screed Control (8 of 8)............173
	Control Box Assembly w/4 Function Screed Control (1 of 3)....175
	Control Box Assembly w/4 Function Screed Control (2 of 3)....177
	Control Box Assembly w/4 Function Screed Control (3 of 3)....179
	Control Box Assembly w/9 Function Screed Control (1 of 3)....181
	Control Box Assembly w/9 Function Screed Control (2 of 3)....183
	Control Box Assembly w/9 Function Screed Control (3 of 3)....185
	C4 Dash to Pedestal Jumper Harness...........................187
	C3 Dash to Pedestal Jumper Harness...........................189
	Screed Control Box Assembly, 4 Function - Left...............191
	Screed Control Box Assembly, 4 Function - Right..............193
	Screed Control Box Assembly, 9 Function - Left...............195
	Screed Control Box Assembly, 9 Function - Right..............197
	Screed Heat Control Box Assembly (1 of 2)....................199
	Screed Heat Control Box Assembly (2 of 2)....................201
	Upper Manifold Harness.......................................203
	Lower Manifold Harness.......................................205
	Hydraulic Cooler Harness.....................................207
	Load Control box to Bulkhead Harness.........................209
	Bulkhead to Generator Harness................................211
	Joystick Control Box.........................................213
	Electronic Steering Cord.....................................215
	Hydraulic Schematic (1 of 5).................................217
	Hydraulic Schematic (2 of 5).................................219
	Hydraulic Schematic (3 of 5).................................221
	Hydraulic Schematic (4 of 5).................................223
	Hydraulic Schematic - Optional Power Crown (5 of 5)..........225
Illustrated Parts List...........................................227
	Quick Reference .............................................231
	Track Assembly - Poly Pads (1 of 2)..........................232
	Track Assembly - Poly Pads (2 of 2)..........................234
	Track Assembly - Continuous Rubber (1 of 2)..................236
	Track Assembly - Continuous Rubber (2 of 2)..................238
	Push bar Assembly............................................240
	Conveyor Assembly (1 of 2)...................................242
	Conveyor Assembly (2 of 2)...................................244
	Conveyor Drive & Paddle Assembly (1 of 2)....................246
	Conveyor Drive & Paddle Assembly (2 of 2)....................248
	Hopper Wings.................................................250
	Rear Auger Assembly (1 of 2).................................252
	Rear Auger Assembly  (2 of 2)................................254
	Fuel Tank Assembly...........................................256
	Hydraulic Tank Assembly......................................258
	Hydraulic Test Ports.........................................260
	Engine Assembly - Radiator...................................262
	Engine Assembly - Intake/Exhaust.............................264
	Engine Assembly - Components.................................266
	Engine Assembly - DEF TANK...................................268
	Engine Assembly - Fuse/Relay Box.............................270
	Engine Assembly - Pumps......................................272
	Hoods and Covers - Left......................................274
	Hoods and Covers - Right.....................................276
	Spray Down...................................................278
	Tow Point Assembly...........................................280
	Hydraulic Manifold - Upper...................................282
	Hydraulic Manifold - Lower...................................284
	Hydraulic Oil Cooler.........................................286
	Generator....................................................288
	Hydraulic Cylinders..........................................290
	Dash Assembly - Controls.....................................292
	Dash Assembly - Mounting.....................................294
	Control Box Assembly-4 Function Screed CTRL (1 of 2).........296
	Control Box Assembly-4 Function Screed CTRL (2 of 2).........298
	Control Box Assembly-9 Function Screed CTRL (1 of 2).........300
	Control Box Assembly-9 Function Screed CTRL (2 of 2).........302
	Seat Assembly & Details......................................304
	HD Screed Overview - Sloping and Non-Sloping.................306
	HD Screed Frame Assembly (1 of 2) ...........................308
	HD Screed Frame Assembly (2 of 2) ...........................310
	HD Screed Extension Assembly - Left..........................312
	HD Screed Extension Assembly - Right.........................314
	HD Screed Slide Plate Assembly...............................316
	HD Screed Pull Arm Assembly, 4 Function - Left...............318
	HD Screed Pull Arm Assembly, 4 Function - Right..............320
	HD Screed Pull Arm Assembly, 9 Function - Left...............322
	HD Screed Pull Arm Assembly, 9 Function - Right..............324
	HD Screed Thickness Adjuster - Standard......................326
	HD Screed Endgates...........................................328
	HD Screed Vibrators and Walkboards...........................330
	HD Screed Citrus Tank........................................332
	HD Screed Control Assembly...................................334
	Option - HD Berm Screed Overview.............................336
	Option - HD Berm Screed Ext. Assembly - Left (1 of 2)........338
	Option - HD Berm Screed Ext. Assembly - Left (2 of 2)........340
	Option - HD Berm Screed Ext. Assembly - Right (1 of 2).......342
	Option - HD Berm Screed Ext. Assembly - Right (2 of 2).......344
	Option - HD Berm Screed Remote Assembly .....................346
	Option - HD 3:1 Depth Screws  (1 of 2).......................348
	Option - HD 3:1 Depth Screws (2 of 2)........................350
	Option - HD Screed Heated Endgates...........................352
	Option - HD Screed Heated Safety Edge Endgates...............354
	Option - HD Miscellaneous Options (1 of 2)...................356
	Option - HD Miscellaneous Options (2 of 2)...................358
	Option - Dual Steering Wheels................................360
	Option - Curb Attachments....................................362
	Option - 20’ Paver Leveling Ski Assembly.....................364
	Option - 30’-40’ Paver Leveling Ski Assembly.................366
	Option - TopCon P-32 Control Assembly........................368
	Option - Truck Hitch Assembly................................370
	Option - Umbrella and Fire Extinguishers.....................372
	Hydraulic Hose Schedule .....................................374
	Decal Schedule ..............................................378
	Alphabetical Parts Index.....................................380
Safety Precautions............................................... 18
	Machine Precautions.......................................... 21
		Hot Material Precautions................................. 21
		Hydraulic Systems Precautions............................ 21
		Refueling Precautions.................................... 22
		Battery Precautions...................................... 22
		Starting and Stopping Precautions........................ 22
		Parking Precautions...................................... 22
		Operating Precautions.................................... 22
		Poor Visibility.......................................... 23
		Storage Precautions...................................... 23
		Maintenance Precautions.................................. 23
	Safety Decals................................................ 24
		Safety Decals Care....................................... 25
		Decal Installation (Sticker Type)........................ 25
		Decal Installation (Top Protected) ...................... 25
Limited Warranty Policy.......................................... 28
	Contact Information.......................................... 29
	Specifications Charts........................................ 30
	Torque Specifications........................................ 33
		Standard Inch Fasteners.................................. 33
		Metric Fasteners......................................... 34
		Hydraulic Fittings....................................... 34
		Determining Proper Torque................................ 35
Component Location .............................................. 39
	Components Overview.......................................... 41
		Dual Operator Platform................................... 41
		Auger.................................................... 42
		Hopper and Conveyors..................................... 42
		Hydraulic System......................................... 42
		Electrical System........................................ 42
	Machine Overview............................................. 43
	Control Panel (4-Function Screed Box)........................ 44
	Control Panel (9-Function Screed Box)........................ 46
	Electric Heat Controls....................................... 48
	Steering and Speed Control Box............................... 48
	Screed Controls ............................................. 49
	9-Function Remote Screed Controls............................ 50
	4-Function Remote Screed Controls............................ 51
Operation........................................................ 53
	Receiving the Machine........................................ 55
		Initial and Daily Inspection............................. 55
		Hopper Cylinder Valve Lock............................... 55
		Screed Lock Pins......................................... 55
			Start-Up Procedure................................... 56
			Stopping the Engine.................................. 56
			DPF Regeneration (REGEN)............................. 56
			PV480 Powerview Display.............................. 57
		Gauge Screen............................................. 57
		Soft Keys (Buttons)...................................... 58
		Set Points and Throttle Speed............................ 58
		Main Menu Screen......................................... 59
		Diagnostics.............................................. 60
		System Info.............................................. 60
		Lamp Info................................................ 61
		User Settings............................................ 62
		Regeneration Messages.................................... 63
		Regen Cautions and Warnings.............................. 64
		Status Icons............................................. 67
			Plus One Controller ................................. 68
			Driving the Paver.................................... 68
		Activate/Deactivate Operator Control Station............. 69
		Steering and Speed Control............................... 69
		DEF Warnings............................................. 70
			Paver Operation...................................... 70
		Spray Down............................................... 70
		Heating the Screed....................................... 71
		Hopper Wings............................................. 72
		Conveyors................................................ 73
		Under Auger Material Cut-Offs ........................... 73
		Electric Flight Screw ................................... 74
		Set the Screed Extension, Flight Screw and Endgate....... 74
		Sonic Auger Sensor....................................... 76
			Starting to Pave..................................... 78
		Basic Paving............................................. 79
		Setting the Crown........................................ 80
		Mat Texture Adjustment................................... 81
			Unloading and Loading................................ 81
		Unloading................................................ 82
		Loading.................................................. 82
		Tie-Down Procedure....................................... 82
			Towing .............................................. 83
			Optional Components.................................. 83
		Umbrella Option.......................................... 83
		Truck Hitch Attachment Option............................ 83
		Rubber Track Option...................................... 83
		Steering Wheel Option.................................... 84
		Screed Sloping Extensions................................ 84
		Roll-Up Curb Attachments................................. 85
		One-Foot Screed Extension................................ 85
		Heated Endgates.......................................... 86
		Magnetic Cup Holder...................................... 86
		Topcon® Sonic and Dual Grade Control..................... 86
Maintenance ..................................................... 87
	Maintenance Schedule......................................... 89
		Raising and Lowering Conveyor............................ 90
			Routine Maintenance.................................. 91
		Preparing Paver for Maintenance.......................... 91
		Every 10 Hours or Daily Routine Maintenance ............. 91
		Every 50 Hours or Weekly Routine Maintenance............. 91
		Every 100 Hours or Monthly Maintenance................... 92
		Every 250 Hours or Quarterly Routine Maintenance......... 92
		Every 500 Hours or Semi-Annual Routine Maintenance....... 92
		Every 1000 Hours or Annual Routine Maintenance........... 92
			Lubrication.......................................... 92
		Torque Hub Lubrication................................... 92
		Lubrication Points....................................... 93
			Maintenance Adjustments.............................. 94
		Conveyor Flight Chain.................................... 94
		Conveyor Drive Chains.................................... 94
		Auger Drive Chain Adjustment............................. 95
		Screed Extension Top Guide Adjustment.................... 95
		Track Tension Pressure Relief............................ 96
		Torque Hub Hydraulic Motor Gear Adjustment............... 96
		Conveyor Switch Adjustment............................... 97
			Engine Maintenance................................... 98
		Check Engine Lubrication Oil............................. 99
		Change Engine Oil and Filter............................. 99
		Change Air Filter........................................100
		Engine Drive Belt........................................100
		Selective Catalytic Reduction (SCR) .....................101
		DEF (Diesel Exhaust Fluid)...............................101
		DPF Service..............................................102
			Fuel System..........................................102
		Fuel Tank................................................102
		Change Fuel Filter.......................................103
		Fuel Water Separator.....................................104
			Hydraulic System.....................................104
		Check Hydraulic Oil......................................104
		Change Hydraulic Oil and Filter..........................105
			Electrical System....................................106
		Battery Servicing........................................106
		Alternator...............................................107
			Electric Heat Control Box............................107
		Generator ...............................................109
		Generator Capacitor......................................110
		Dielectric Grease........................................110
			Replacement Procedures...............................111
		Front Idler..............................................111
		Track Tension Cylinder...................................112
		Track Rollers............................................112
		Track Sprocket (Poly)....................................112
		Rubber Track (Option)....................................113
		Torque Hub...............................................113
		Two-Speed Hydraulic Motors...............................114
		Rear Conveyor Shaft, Bearings and Sprockets .............116
		Conveyor Drive Motors....................................116
		Auger and Inner Bearings.................................117
		Auger End Mounts.........................................118
		Auger Motors.............................................118
		Main Screed Wear Plate...................................119
		Screed Extension Wear Plate..............................120
		Conveyor Switch Replacement..............................121
		Replace Radiator Hoses ..................................121
			Winterizing for Storage..............................123
			Troubleshooting......................................124
		Auger and Conveyor Chain Tension Adjustment..............124
		Spraydown Pump...........................................125
		Hydraulic Test Ports.....................................126
		Hydraulic Motor Installation Start-Up Procedure..........127
			Troubleshooting Chart................................128
			PV480 Diagnostic Trouble Code (DTC) Chart............131
		PV480 Troubleshooting....................................139
			Plus One Controller..................................140
Schematics.......................................................141
	Main Harness w/4 Function Screed Control (1 of 8)............143
	Main Harness w/4 Function Screed Control (2 of 8)............145
	Main Harness w/4 Function Screed Control (3 of 8)............147
	Main Harness w/4 Function Screed Control (4 of 8)............149
	Main Harness w/4 Function Screed Control (5 of 8)............151
	Main Harness w/4 Function Screed Control (6 of 8)............153
	Main Harness w/4 Function Screed Control (7 of 8)............155
	Main Harness w/4 Function Screed Control (8 of 8)............157
	Main Harness w/9 Function Screed Control (1 of 8)............159
	Main Harness w/9 Function Screed Control (2 of 8)............161
	Main Harness w/9 Function Screed Control (3 of 8)............163
	Main Harness w/9 Function Screed Control (4 of 8)............165
	Main Harness w/9 Function Screed Control (5 of 8)............167
	Main Harness w/9 Function Screed Control (6 of 8)............169
	Main Harness w/9 Function Screed Control (7 of 8)............171
	Main Harness w/9 Function Screed Control (8 of 8)............173
	Control Box Assembly w/4 Function Screed Control (1 of 3)....175
	Control Box Assembly w/4 Function Screed Control (2 of 3)....177
	Control Box Assembly w/4 Function Screed Control (3 of 3)....179
	Control Box Assembly w/9 Function Screed Control (1 of 3)....181
	Control Box Assembly w/9 Function Screed Control (2 of 3)....183
	Control Box Assembly w/9 Function Screed Control (3 of 3)....185
	C4 Dash to Pedestal Jumper Harness...........................187
	C3 Dash to Pedestal Jumper Harness...........................189
	Screed Control Box Assembly, 4 Function - Left...............191
	Screed Control Box Assembly, 4 Function - Right..............193
	Screed Control Box Assembly, 9 Function - Left...............195
	Screed Control Box Assembly, 9 Function - Right..............197
	Screed Heat Control Box Assembly (1 of 2)....................199
	Screed Heat Control Box Assembly (2 of 2)....................201
	Upper Manifold Harness.......................................203
	Lower Manifold Harness.......................................205
	Hydraulic Cooler Harness.....................................207
	Load Control box to Bulkhead Harness.........................209
	Bulkhead to Generator Harness................................211
	Joystick Control Box.........................................213
	Electronic Steering Cord.....................................215
	Hydraulic Schematic (1 of 5).................................217
	Hydraulic Schematic (2 of 5).................................219
	Hydraulic Schematic (3 of 5).................................221
	Hydraulic Schematic (4 of 5).................................223
	Hydraulic Schematic - Optional Power Crown (5 of 5)..........225
Illustrated Parts List...........................................227
	Quick Reference .............................................231
	Track Assembly - Poly Pads (1 of 2)..........................232
	Track Assembly - Poly Pads (2 of 2)..........................234
	Track Assembly - Continuous Rubber (1 of 2)..................236
	Track Assembly - Continuous Rubber (2 of 2)..................238
	Push bar Assembly............................................240
	Conveyor Assembly (1 of 2)...................................242
	Conveyor Assembly (2 of 2)...................................244
	Conveyor Drive & Paddle Assembly (1 of 2)....................246
	Conveyor Drive & Paddle Assembly (2 of 2)....................248
	Hopper Wings.................................................250
	Rear Auger Assembly (1 of 2).................................252
	Rear Auger Assembly  (2 of 2)................................254
	Fuel Tank Assembly...........................................256
	Hydraulic Tank Assembly......................................258
	Hydraulic Test Ports.........................................260
	Engine Assembly - Radiator...................................262
	Engine Assembly - Intake/Exhaust.............................264
	Engine Assembly - Components.................................266
	Engine Assembly - DEF TANK...................................268
	Engine Assembly - Fuse/Relay Box.............................270
	Engine Assembly - Pumps......................................272
	Hoods and Covers - Left......................................274
	Hoods and Covers - Right.....................................276
	Spray Down...................................................278
	Tow Point Assembly...........................................280
	Hydraulic Manifold - Upper...................................282
	Hydraulic Manifold - Lower...................................284
	Hydraulic Oil Cooler.........................................286
	Generator....................................................288
	Hydraulic Cylinders..........................................290
	Dash Assembly - Controls.....................................292
	Dash Assembly - Mounting.....................................294
	Control Box Assembly-4 Function Screed CTRL (1 of 2).........296
	Control Box Assembly-4 Function Screed CTRL (2 of 2).........298
	Control Box Assembly-9 Function Screed CTRL (1 of 2).........300
	Control Box Assembly-9 Function Screed CTRL (2 of 2).........302
	Seat Assembly & Details......................................304
	HD Screed Overview - Sloping and Non-Sloping.................306
	HD Screed Frame Assembly (1 of 2) ...........................308
	HD Screed Frame Assembly (2 of 2) ...........................310
	HD Screed Extension Assembly - Left..........................312
	HD Screed Extension Assembly - Right.........................314
	HD Screed Slide Plate Assembly...............................316
	HD Screed Pull Arm Assembly, 4 Function - Left...............318
	HD Screed Pull Arm Assembly, 4 Function - Right..............320
	HD Screed Pull Arm Assembly, 9 Function - Left...............322
	HD Screed Pull Arm Assembly, 9 Function - Right..............324
	HD Screed Thickness Adjuster - Standard......................326
	HD Screed Endgates...........................................328
	HD Screed Vibrators and Walkboards...........................330
	HD Screed Citrus Tank........................................332
	HD Screed Control Assembly...................................334
	Option - HD Berm Screed Overview.............................336
	Option - HD Berm Screed Ext. Assembly - Left (1 of 2)........338
	Option - HD Berm Screed Ext. Assembly - Left (2 of 2)........340
	Option - HD Berm Screed Ext. Assembly - Right (1 of 2).......342
	Option - HD Berm Screed Ext. Assembly - Right (2 of 2).......344
	Option - HD Berm Screed Remote Assembly .....................346
	Option - HD 3:1 Depth Screws  (1 of 2).......................348
	Option - HD 3:1 Depth Screws (2 of 2)........................350
	Option - HD Screed Heated Endgates...........................352
	Option - HD Screed Heated Safety Edge Endgates...............354
	Option - HD Miscellaneous Options (1 of 2)...................356
	Option - HD Miscellaneous Options (2 of 2)...................358
	Option - Dual Steering Wheels................................360
	Option - Curb Attachments....................................362
	Option - 20’ Paver Leveling Ski Assembly.....................364
	Option - 30’-40’ Paver Leveling Ski Assembly.................366
	Option - TopCon P-32 Control Assembly........................368
	Option - Truck Hitch Assembly................................370
	Option - Umbrella and Fire Extinguishers.....................372
	Hydraulic Hose Schedule .....................................374
	Decal Schedule ..............................................378
	Alphabetical Parts Index.....................................380

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DESCRIPTION:

LEEBOY 8520 CONVEYOR PAVER Operations, Service & Parts Manual SN 192558 PDF DOWNLOAD

INTRODUCTION:

  • Thank you for purchasing the LeeBoy Model 8520 Conveyor Paver.
  • We wish you many years of safe and efficient operation of your LeeBoy product.
  • READ THIS MANUAL PRIOR TO OPERATING the machine. It is an important part of the machine and should be kept with in the dedicated storage container provided at all times.
  • Though you may be familiar with similar equipment, you MUST read and understand this manual before operating the machine to help prevent injury or damage.
  • This manual is intended as a guide for the safe and efficient use of your machine, including procedures for proper operation and maintenance.
  • Use it with all related supplemental books, engine, transmission manuals, and any other manuals supplied by other manufacturers.
  • Related Service Bulletins should also be reviewed to provide information regarding some of the recent changes
  • . If any questions arise concerning this publication or to order a replacement manual, contact your authorized LeeBoy dealer.
  • This manual contains information that was available at the time of printing and is subject to change without
  • Section 1 – Safety: Contains general and specific safety guidelines for product and safety label locations.
  • Section 2 – Information and Specifications: Contains warranty, contact information, machine specification tables, and machine dimensions.
  • Section 3 – Component Location: Contains overview of major component locations and functions.
  • Section 4 – Operation: Contains instructions for safe operation and information for optional equipment.
  • Section 5 – Maintenance: Contains routine maintenance procedures, mechanical adjustments, component replacement and troubleshooting charts for common problems and corrections. (For specific engine maintenance procedures, refer to the engine manufacturer manual.)
  • Section 6 – Schematics: Contains electrical and hydraulic schematics for product functionality.
  • Section 7 – Illustrated Parts List (IPL): Contains parts numbers and illustrations for serviceable components

PLEASE NOTE:

  • This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
  • You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
  • Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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