LEEBOY MODEL 8500D Conveyor Paver Operations, Service & Parts Manual SN 131026 PDF DOWNLOAD

Description

LEEBOY MODEL 8500D Conveyor Paver Operations, Service & Parts Manual SN 131026 PDF DOWNLOAD

FILE DETAILS:

LEEBOY MODEL 8500D Conveyor Paver Operations, Service & Parts Manual SN 131026 PDF DOWNLOAD

Language : English
Pages : 294
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

LEEBOY MODEL 8500D Conveyor Paver Operations, Service & Parts Manual SN 131026 PDF DOWNLOAD

8500D Conveyor Paver
Manual No. 1015241-02
This manual applies to Serial # 131026

Safety Precautions....................................................... 16
	Machine Precautions.................................................. 19
		Hot Material Precautions......................................... 19
			Hydraulic Systems Precautions................................ 19
			Refueling Precautions........................................ 20
			Battery Precautions.......................................... 20
			Starting and Stopping Precautions............................ 20
			Parking Precautions.......................................... 20
			Operating Precautions........................................ 20
			Poor Visibility.............................................. 21
			Storage Precautions.......................................... 21
			Maintenance Precautions...................................... 21
	Safety Decals........................................................ 22
	One Year Limited Warranty............................................ 26
	Contact Information.................................................. 27
	Specification Charts................................................. 28
	Torque Specifications................................................ 31
		Standard Inch Fasteners.......................................... 31
			Metric Fasteners............................................. 32
			Hydraulic Fittings........................................... 32
			Determining Proper Torque.................................... 33
	Components Overview.................................................. 39
		Hydraulic System................................................. 39
			Hopper and Conveyors......................................... 39
			Augers....................................................... 40
			Operator Platform............................................ 40
			Screed....................................................... 40
			Electrical System............................................ 40
			Standard Equipment/Options................................... 40
	Machine Overview..................................................... 41
	Control Panel........................................................ 42
	Left Controls........................................................ 44
	Right Controls....................................................... 46
	Screed Operation Controls............................................ 47
	Burner Controls...................................................... 48
		Propane Tank Controls............................................ 48
	Electric Heat (Option)............................................... 49
	General Information.................................................. 53
	Receiving the Machine................................................ 53
		Initial and Daily Inspection..................................... 53
	Start-Up Procedure................................................... 54
	Stopping the Engine.................................................. 54
	DPF Regeneration (REGEN)............................................. 54
	PV480 Powerview Display.............................................. 55
		Gauge Screen..................................................... 55
			Set Points and Throttle Speed................................ 55
			Soft Keys (Buttons).......................................... 56
			Status Icons................................................. 57
			Main Menu.................................................... 58
			Gauges....................................................... 58
			Diagnostics.................................................. 59
			System Info.................................................. 60
			User Settings................................................ 62
			Regeneration Messages........................................ 64
			Messages, Cautions, Warnings................................. 67
	Driving the Paver.................................................... 68
	Paver Operation...................................................... 69
		Spray Down....................................................... 69
			Heating the Screed........................................... 69
			Electric Screed Heat (Option)................................ 71
			Hopper Wings................................................. 72
			Conveyors.................................................... 72
			Hydraulic Cut-Off Gates ..................................... 73
			Set the Screed and Endgate................................... 73
	Starting to Pave..................................................... 74
		Basic Paving..................................................... 75
			Setting the Crown............................................ 76
			Mat Texture Adjustment....................................... 77
	Unloading And Loading................................................ 78
		Unloading........................................................ 78
			Loading...................................................... 78
			Tie-Down Procedure........................................... 79
	Optional Components.................................................. 79
		Sonic Auger Sensor............................................... 79
			Umbrella Option.............................................. 80
			Electric Screed Options...................................... 80
			Auger Extensions Option...................................... 80
			Roll-Up Curb Attachments..................................... 80
			Electric Flight Screw Option................................. 81
			Roll-Up Curb Attachments..................................... 81
			Truck Hitch Attachment Option................................ 81
			Magnetic Cup Holder.......................................... 82
			Topcon® Sonic and Dual Grade................................. 82
	Maintenance Schedule................................................. 85
	Routine Maintenance.................................................. 87
		Preparing Paver for Maintenance.................................. 87
			Every 10 Hours or Daily Routine Maintenance ................. 87
			Every 50 Hours or Weekly Routine Maintenance................. 87
			Every 100 Hours or Monthly Maintenance....................... 87
			Every 250 Hours or Quarterly Routine Maintenance............. 88
			Every 500 Hours or Semi-Annual Routine Maintenance........... 88
			Every 1000 Hours or Annual Routine Maintenance............... 88
			Torque Hub Lubrication....................................... 88
			Lubrication Points........................................... 89
	Maintenance Adjustments.............................................. 90
		Conveyor Flight Chain............................................ 90
			Conveyor Drive Chain......................................... 90
			Auger Drive Chain Adjustment................................. 91
			Torque Hub Hydraulic Motor Gear Adjustments.................. 92
			Conveyor Switch Adjustment................................... 92
			Track Tension Pressure Relief................................ 93
	Engine Maintenance................................................... 94
		Check Engine Lubrication Oil..................................... 94
			Change Engine Oil and Filter................................. 94
			Change Air Filter............................................ 95
	Fuel System.......................................................... 95
		Fuel Tank........................................................ 95
			Change Fuel Filter........................................... 96
			Fuel Water Separator......................................... 96
	Hydraulic System..................................................... 97
		Check Hydraulic Oil.............................................. 97
			Change Hydraulic Oil and Filter.............................. 98
	Electrical System.................................................... 99
		Battery Servicing................................................ 99
			Alternator...................................................100
			Dielectric Grease............................................100
	Screed Electric Heat (Option)........................................101
		Screed Electric Heat Elements....................................101
			Element Resistance Testing...................................102
			Heating Elements.............................................103
			Generator Voltage Testing....................................103
			Generator Speed Tuning.......................................103
			Generator Capacitor..........................................104
	Replacement Procedures...............................................105
		Front Idler......................................................105
			Track Tension Cylinder.......................................105
			Track Rollers................................................105
			Two-Speed Hydraulic Motors...................................106
			Conveyor Drive Motors........................................106
			Rear Conveyor Shaft, Bearings and Sprockets .................107
			Auger and Inner Bearings.....................................107
			Auger Motors.................................................108
			Main Screed Wear Plate.......................................109
			Screed Extension Wear Plate..................................110
			Torque Hub...................................................111
			Tandem Gear Pump.............................................112
			Two-Speed Hydraulic Motors...................................112
			Conveyor Switch Replacement..................................113
	Winterizing for Storage..............................................113
		Periodic Maintenance in Storage..................................114
			Removing from Storage........................................114
	Weldment.............................................................115
	Troubleshooting......................................................116
		Test Ports.......................................................116
			PV480 Digital Display........................................116
			Spraydown Pump (Option)......................................118
			Conveyor Chain Tension Slack Adjustment......................119
			Hydraulic Motor Installation Start-Up Procedure..............120
			Troubleshooting Chart........................................121
	PV480 Diagnostic Trouble Code (DTC) Chart............................124
		Plus One.........................................................132
	Generator Control to Bulkhead Harness................................135
	Bulkhead to Generator Harness........................................137
	Manual Steering Control Box (1 of 2).................................139
	Manual Steering Control Box (2 of 2).................................141
	Manual Steering Main Harness (1 of 2)................................143
	Manual Steering Main Harness (2 of 2)................................145
	Electrical System (1 of 2)...........................................147
	Electrical System (2 of 2)...........................................149
	Electric Heat Control................................................151
	Schematic #1010397...................................................151
	Hydraulic System (1 of 4)............................................153
	Hydraulic System (2 of 4)............................................155
	Hydraulic System (3 of 4)............................................157
	Hydraulic System (4 of 4)............................................159
		Illustrated Parts List...........................................161
	Quick Reference .....................................................163
	Sprocket Drive Track System - 4 Roller Undercarriage.................164
		Sprocket Drive Track System - 4 Roller Undercarriage (1 of 2)....165
	Sprocket Drive Track System - 4 Roller Undercarriage.................166
		Sprocket Drive Track System - 4 Roller Undercarriage (2 of 2)....167
	Rubber Track Undercarriage (5 Roller Undercarriage)..................168
		Rubber Track Undercarriage - 5 Roller Undercarriage..............169
	Conveyor Drive Assembly (1 of 2).....................................170
	Conveyor Drive Assembly (2 of 2).....................................172
	Hopper Components (1 of 2)...........................................174
	Hopper Components (2 of 2)...........................................176
	Auger Assembly.......................................................178
	Conveyor Drive Cutoff, Screed Lift Cylinders.........................180
	Hydraulic Components (Left) and Fuel Tank............................182
	Kubota Engine Assembly...............................................184
	Hydraulic Components - Pump..........................................186
	Axial Piston Tandem Pump (M46).......................................188
	Spray Down...........................................................190
	Screed Arm Assembly With Toe Point - Manual/Electric.................192
	Propane Heaters......................................................194
	Auger Extension......................................................196
	Truck Hitch Assembly.................................................198
	Controls - High Deck (Right).........................................200
	Controls - Low Deck (Right)..........................................202
	Controls - Left Side.................................................204
	Main Valve Manifold Detail...........................................206
	Sheet Metal Cover - High Deck (1 of 2)...............................208
	Sheet Metal Cover - High Deck (2 of 2)...............................210
	Sheet Metal Cover - Low Deck (1 of 2)................................212
	Sheet Metal Cover - Low Deck (2 of 2)................................214
	Strike Offs and Extensions...........................................216
	Instrument Panel - Dash (1 of 2).....................................218
	Instrument Panel - Dash (2 of 2).....................................220
	Screed Non-Sloping Overview..........................................222
	Screed Frame Non-Sloping - Propane...................................224
	Extension Single Adjust Assembly - Propane (Left)....................226
	Extension Single Adjust Assembly - Propane (Right)...................228
	Extension Double Adjust Assembly - Propane (Left)....................230
	Extension Double Adjust Assembly - Propane (Right)...................232
	Screed Frame Non-Sloping - Electric..................................234
	Extension Single Adjust Assembly - Electric (Left)...................236
	Extension Single Adjust Assembly - Electric (Right)..................238
		 ................................................................239
	Extension Double Adjust Assembly - Electric (Left)...................240
	Extension Double Adjust Assembly - Electric (Right)..................242
		 ................................................................243
	Endgate Assembly (Left)..............................................244
	Endgate Assembly (Right).............................................246
	Screed Pull Arm Assembly (Left)......................................248
	Screed Pull Arm Assembly (Right).....................................250
	Citrus Tank and Heat Control Box.....................................252
	Screed Miscellaneous Components......................................254
	Vibrator Assembly....................................................256
	Walkboard Assembly...................................................258
	Slide Plate Assembly.................................................260
	Generator............................................................262
	Paver Leveling Control TOPCON System P-32 (Option)...................264
	Alphabetical Parts Index.............................................266
Safety Precautions....................................................... 16
	Machine Precautions.................................................. 19
	Hot Material Precautions............................................. 19
	Hydraulic Systems Precautions........................................ 19
	Refueling Precautions................................................ 20
	Battery Precautions.................................................. 20
	Starting and Stopping Precautions.................................... 20
	Parking Precautions.................................................. 20
	Operating Precautions................................................ 20
	Poor Visibility...................................................... 21
	Storage Precautions.................................................. 21
	Maintenance Precautions.............................................. 21
	Safety Decals........................................................ 22
Limited Warranty Policy.................................................. 26
	Contact Information.................................................. 27
	Specification Charts................................................. 28
	Torque Specifications................................................ 31
		Standard Inch Fasteners.......................................... 31
		Metric Fasteners................................................. 32
		Hydraulic Fittings............................................... 32
		Determining Proper Torque........................................ 33
Component Location ...................................................... 37
	Components Overview.................................................. 39
		Hydraulic System................................................. 39
		Hopper and Conveyors............................................. 39
		Augers........................................................... 40
		Operator Platform................................................ 40
		Screed........................................................... 40
		Electrical System................................................ 40
		Standard Equipment/Options....................................... 40
	Machine Overview..................................................... 41
	Control Panel........................................................ 42
	Left Controls........................................................ 44
	Right Controls....................................................... 46
	Screed Operation Controls............................................ 47
	Burner Controls...................................................... 48
		Propane Tank Controls............................................ 48
	Electric Heat (Option)............................................... 49
General Information...................................................... 53
	Receiving the Machine................................................ 53
		Initial and Daily Inspection..................................... 53
	Start-Up Procedure................................................... 54
	Stopping the Engine.................................................. 54
	DPF Regeneration (REGEN)............................................. 54
	PV480 Powerview Display.............................................. 55
		Gauge Screen..................................................... 55
		Set Points and Throttle Speed.................................... 55
		Soft Keys (Buttons).............................................. 56
		Status Icons..................................................... 57
		Main Menu........................................................ 58
		Gauges........................................................... 58
		Diagnostics...................................................... 59
		System Info...................................................... 60
		User Settings.................................................... 62
		Regeneration Messages............................................ 64
		Messages, Cautions, Warnings..................................... 67
	Driving the Paver.................................................... 68
	Paver Operation...................................................... 69
		Spray Down....................................................... 69
		Heating the Screed............................................... 69
		Electric Screed Heat (Option).................................... 71
		Hopper Wings..................................................... 72
		Conveyors........................................................ 72
		Hydraulic Cut-Off Gates ......................................... 73
		Set the Screed and Endgate....................................... 73
	Starting to Pave..................................................... 74
		Basic Paving..................................................... 75
		Setting the Crown................................................ 76
		Mat Texture Adjustment........................................... 77
	Unloading And Loading................................................ 78
		Unloading........................................................ 78
		Loading.......................................................... 78
		Tie-Down Procedure............................................... 79
	Optional Components.................................................. 79
		Sonic Auger Sensor............................................... 79
		Umbrella Option.................................................. 80
		Electric Screed Options.......................................... 80
		Auger Extensions Option.......................................... 80
		Roll-Up Curb Attachments......................................... 80
		Electric Flight Screw Option..................................... 81
		Roll-Up Curb Attachments......................................... 81
		Truck Hitch Attachment Option.................................... 81
		Magnetic Cup Holder.............................................. 82
		Topcon® Sonic and Dual Grade..................................... 82
Maintenance Schedule..................................................... 85
	Routine Maintenance.................................................. 87
		Preparing Paver for Maintenance.................................. 87
		Every 10 Hours or Daily Routine Maintenance ..................... 87
		Every 50 Hours or Weekly Routine Maintenance..................... 87
		Every 100 Hours or Monthly Maintenance........................... 87
		Every 250 Hours or Quarterly Routine Maintenance................. 88
		Every 500 Hours or Semi-Annual Routine Maintenance............... 88
		Every 1000 Hours or Annual Routine Maintenance................... 88
		Torque Hub Lubrication........................................... 88
		Lubrication Points............................................... 89
			Maintenance Adjustments...................................... 90
		Conveyor Flight Chain............................................ 90
		Conveyor Drive Chain............................................. 90
		Auger Drive Chain Adjustment..................................... 91
		Torque Hub Hydraulic Motor Gear Adjustments...................... 92
		Conveyor Switch Adjustment....................................... 92
		Track Tension Pressure Relief.................................... 93
			Engine Maintenance........................................... 94
		Check Engine Lubrication Oil..................................... 94
		Change Engine Oil and Filter..................................... 94
		Change Air Filter................................................ 95
			Fuel System.................................................. 95
		Fuel Tank........................................................ 95
		Change Fuel Filter............................................... 96
		Fuel Water Separator............................................. 96
			Hydraulic System............................................. 97
		Check Hydraulic Oil.............................................. 97
		Change Hydraulic Oil and Filter.................................. 98
			Electrical System............................................ 99
		Battery Servicing................................................ 99
		Alternator.......................................................100
		Dielectric Grease................................................100
			Screed Electric Heat (Option)................................101
		Screed Electric Heat Elements....................................101
		Element Resistance Testing.......................................102
		Heating Elements.................................................103
		Generator Voltage Testing........................................103
		Generator Speed Tuning...........................................103
		Generator Capacitor..............................................104
			Replacement Procedures.......................................105
		Front Idler......................................................105
		Track Tension Cylinder...........................................105
		Track Rollers....................................................105
		Two-Speed Hydraulic Motors.......................................106
		Conveyor Drive Motors............................................106
		Rear Conveyor Shaft, Bearings and Sprockets .....................107
		Auger and Inner Bearings.........................................107
		Auger Motors.....................................................108
		Main Screed Wear Plate...........................................109
		Screed Extension Wear Plate......................................110
		Torque Hub.......................................................111
		Tandem Gear Pump.................................................112
		Two-Speed Hydraulic Motors.......................................112
		Conveyor Switch Replacement......................................113
			Winterizing for Storage......................................113
		Periodic Maintenance in Storage..................................114
		Removing from Storage............................................114
			Weldment.....................................................115
			Troubleshooting..............................................116
		Test Ports.......................................................116
		PV480 Digital Display............................................116
		Spraydown Pump (Option)..........................................118
		Conveyor Chain Tension Slack Adjustment..........................119
		Hydraulic Motor Installation Start-Up Procedure..................120
		Troubleshooting Chart............................................121
			PV480 Diagnostic Trouble Code (DTC) Chart....................124
		Plus One.........................................................132
Generator Control to Bulkhead Harness....................................135
	Bulkhead to Generator Harness........................................137
	Manual Steering Control Box (1 of 2).................................139
	Manual Steering Control Box (2 of 2).................................141
	Manual Steering Main Harness (1 of 2)................................143
	Manual Steering Main Harness (2 of 2)................................145
	Electrical System (1 of 2)...........................................147
	Electrical System (2 of 2)...........................................149
	Electric Heat Control, No Timer......................................151
	Hydraulic System (1 of 4)............................................153
	Hydraulic System (2 of 4)............................................155
	Hydraulic System (3 of 4)............................................157
	Hydraulic System (4 of 4)............................................159
Quick Reference .........................................................163
Sprocket Drive Track System - 4 Roller Undercarriage.....................164
Sprocket Drive Track System - 4 Roller Undercarriage.....................166
Rubber Track Undercarriage (5 Roller Undercarriage)......................168
Conveyor Drive Assembly (1 of 2).........................................170
Conveyor Drive Assembly (2 of 2).........................................172
Hopper Components (1 of 2)...............................................174
Hopper Components (2 of 2)...............................................176
Auger Assembly...........................................................178
Conveyor Drive Cutoff, Screed Lift Cylinders.............................180
Hydraulic Components (Left) and Fuel Tank................................182
Kubota Engine Assembly...................................................184
Hydraulic Components - Pump..............................................186
Axial Piston Tandem Pump (M46)...........................................188
Spray Down...............................................................190
Screed Arm Assembly With Toe Point - Manual/Electric.....................192
Propane Heaters..........................................................194
Auger Extension..........................................................196
Truck Hitch Assembly.....................................................198
Controls - High Deck (Right).............................................200
Controls - Low Deck (Right)..............................................202
Controls - Left Side.....................................................204
Main Valve Manifold Detail...............................................206
Sheet Metal Cover - High Deck (1 of 2)...................................208
Sheet Metal Cover - High Deck (2 of 2)...................................210
Sheet Metal Cover - Low Deck (1 of 2)....................................212
Sheet Metal Cover - Low Deck (2 of 2)....................................214
Strike Offs and Extensions...............................................216
Instrument Panel - Dash (1 of 2).........................................218
Instrument Panel - Dash (2 of 2).........................................220
Screed Non-Sloping Overview..............................................222
Screed Frame Non-Sloping - Propane.......................................224
Extension Single Adjust Assembly - Propane (Left)........................226
Extension Single Adjust Assembly - Propane (Right).......................228
Extension Double Adjust Assembly - Propane (Left)........................230
Extension Double Adjust Assembly - Propane (Right).......................232
Screed Frame Non-Sloping - Electric......................................234
Extension Single Adjust Assembly - Electric (Left).......................236
Extension Single Adjust Assembly - Electric (Right)......................238
Extension Double Adjust Assembly - Electric (Left).......................240
Extension Double Adjust Assembly - Electric (Right)......................242
Endgate Assembly (Left)..................................................244
Endgate Assembly (Right).................................................246
Screed Pull Arm Assembly (Left)..........................................248
Screed Pull Arm Assembly (Right).........................................250
Citrus Tank and Heat Control Box.........................................252
Screed Miscellaneous Components..........................................254
Vibrator Assembly........................................................256
Walkboard Assembly.......................................................258
Slide Plate Assembly.....................................................260
Generator................................................................262
Paver Leveling Control TOPCON System P-32 (Option).......................264
Alphabetical Parts Index.................................................266

Need help? Contact: [email protected]

DESCRIPTION:

LEEBOY MODEL 8500D Conveyor Paver Operations, Service & Parts Manual SN 131026 PDF DOWNLOAD

INTRODUCTION:

• Thank you for purchasing the LeeBoy Model 4130 Road Widener.
• We wish you many years of safe and efficient operation of your Road Widener. READ THIS MANUAL PRIOR TO OPERATING the machine.
• It is an important part of the machine and should be kept with in the dedicated storage container provided at all times. Though you may be familiar with similar equipment, you MUST read and understand this manual before operating the machine to help prevent injury or damage.
• This manual is intended as a guide for the safe and efficient use of your machine, including procedures for proper operation and maintenance. Use it with all related supplemental books, engine, transmission manuals, and any other manuals supplied by other manufacturers.
• Related Service Bulletins should also be reviewed to provide information regarding some of the recent changes.
• If any questions arise concerning this publication or to order a replacement manual, contact your authorized dealer.
• This manual contains information that was available at the time
• Section 1
• – Safety: Contains general and specific safety guidelines for product and safety label locations.
• Section 2
• – Information and Specifications: Contains warranty, contact information, machine specification tables, and machine dimensions.
• Section 3 –
• Component Location: Contains overview of major component locations and functions.
• Section 4
• – Operation: Contains instructions for safe operation and information for optional equipment.
• Section 5
• – Maintenance: Contains routine maintenance procedures, mechanical adjustments, component replacement and troubleshooting charts for common problems and corrections. (For specific engine maintenance procedures, refer to the engine manufacturer manual.)
• Section 6
• – Schematics: Contains electrical and hydraulic schematics for product functionality.
• Section 7
• – Illustrated Parts List (IPL): Contains parts numbers and illustrations for serviceable components

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

S.S