Lexmark X46x Series MFP Service Manual – PDF DOWNLOAD
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Professional service manual for Lexmark X46x series multifunction laser printers (X463, X464, X466). Complete technical reference for print, copy, scan, and fax repair. Includes diagnostic information, error code tables, symptom analysis, service checks, hardware tests, removal/installation procedures, component specifications, and parts catalog. Covers maintenance, preventive service, and troubleshooting for authorized service technicians. 308 pages of comprehensive technical documentation. September 2011 edition.
Description
Lexmark X46x Series MFP Service Manual - Complete Repair Guide PDF DOWNLOAD
DESCRIPTION
MANUAL DETAILS
| Specification | Details |
|---|---|
| Device Models | Lexmark X46x Series (7014-431, 7014-636, 7014-637, 7014-63d, 7014-63w) |
| Specific Models | X463, X464, X466 |
| Device Type | Multifunction Laser Printer (Print, Copy, Scan, Fax) |
| Edition | Revision September 14, 2011 |
| Total Pages | 308 pages |
| File Size | 8.9 MB (optimized PDF) |
| Publisher | Lexmark International, Inc. |
| Document Classification | Professional service manual for technicians |
MULTIFUNCTION PRINTER SPECIFICATIONS
| Feature | X463/X464 | X466 | Details |
|---|---|---|---|
| Print Speed (Monochrome) | 25 ppm | 26 ppm | Letter/A4 (legal: 25/25 ppm) |
| Print Resolution | 600Γ600 dpi, 1200Γ1200 dpi true | 600Γ600 dpi, 1200Γ1200 dpi true | 2400 Image Quality available |
| Print Quality | 1200 & 2400 Image Quality | 1200 & 2400 Image Quality | IET technology (2-4 bit) |
| Standard Memory | 128 MB DDR SDRAM | 128 MB DDR SDRAM | Expandable to 640MB |
| Maximum Memory | 640 MB | 640 MB | DIMM slots support 256/512MB |
| Optional Memory | Flash card (256MB), Font cards | Flash card (256MB), Font cards | DBCS support available |
Input/Output & Feeding Specifications:
| Specification | Capacity | Details |
|---|---|---|
| Input Tray 1 (Standard) | 250 sheets | Letter, A4, legal, A5, A6, executive |
| Multipurpose Feeder | 50 sheets | Plain paper, transparencies, labels, envelopes |
| Optional Tray 2 (250-sheet) | 250 sheets | Plain paper, labels, colored paper |
| Optional Tray 2 (550-sheet) | 550 sheets | Extended capacity for high-volume offices |
| Maximum Input Capacity | 850 sheets | Excluding envelopes (250+50+250+50 or 250+50+550) |
| Output Bin (Standard) | 150 sheets | Sensing bin with status indicator |
| Duplex Printing | Automatic | Manual feed option available |
| Envelope Capacity | 7 envelopes | Sizes 7ΒΎ, 9, 10, DL, C5, B5 |
Copy & Scan Specifications:
| Feature | Specification |
|---|---|
| Copy Speed | Up to 25 ppm (simplex), 35 ppm duplex |
| Original Size Range | A4, letter, legal, oficio, folio, statement |
| Copy Resolution | 600Γ600 dpi (reduced/enlarged) |
| Reduce/Enlarge | -25% to 400% |
| Multiple Copies | Up to 999 copies |
| Scan Resolution (ADF) | Optical: 600 dpi; Enhanced: 1200-19200 dpi |
| Scan Resolution (Flatbed) | Max 600Γ600 dpi monochrome, 600Γ300 dpi color |
| Scan Area (Flatbed) | 8.5″Γ14″ (216mmΓ355.6mm) |
| ADF Capacity | 50 sheets input/output |
| ADF Speed | 25 ppm simplex, 35 ppm duplex |
| ADF Document Sizes | 4.9″-8.5″ wide, 5″-14″ long |
| Color Depth | 48-bit RGB output (16-bit per channel) |
| Scan Output Formats | TIFF, JPEG, PDF, Secure PDF, XPS |
| Scan Destinations | FTP, Email, Network folder, USB, PC via TWAIN |
| Duplex Scanning | Available on all X46x models |
Fax Specifications:
| Specification | Detail |
|---|---|
| Fax Standard | ITU Group 3/ECM compatible |
| Fax Resolutions | Standard, Fine, Superfine, Ultrafine (8Γ3.85 to 15.7Γ15.7 pels/mm) |
| Fax Coding | ITU T.4 & T.6 (MH, MR, MMR, JPEG) |
| Modem Speed | V.34 (2,400-33,600 BPS), V.17, V.27, V.29 |
| Fax Memory | 4 MB Flash (320+ pages ITU chart) |
| Speed Dial | Non-hard drive: 500; Hard drive: >1800 |
| Transmission Speed | ~3 seconds per page |
| Fax Storage (X464e) | 12MB (.5MB logs + 11.5MB storage = 900 pages) |
| Fax Storage (X466e) | 80GB hard disk (4,096 fax jobs) |
| Features | Color fax, PC fax, Caller ID, Junk fax blocking, Broadcasting (46 destinations), Fax forward |
Physical & Environmental Specifications:
| Specification | Detail |
|---|---|
| Operating Temperature | 16-32Β°C (60-90Β°F) |
| Operating Humidity | 8-80% relative humidity |
| Altitude | 0-3,048 meters (10,000 feet) |
| Storage Temperature (Packed) | -40-43.3Β°C (-40-110Β°F) |
| Storage Humidity (Packed) | 5-95% RH |
| Storage Temperature (Unpacked) | 0-40Β°C |
| Storage Humidity (Unpacked) | 5-80% RH |
| Dimensions (Height) | 23.3 inches (597mm) |
| Dimensions (Width) | 20.87 inches (530mm) |
| Dimensions (Depth) | 15.5-16.14 inches (394-410mm) |
| Print Engine Level | Operates within Β±10mm front-to-back, Β±10mm side-to-side |
Connectivity & Compatibility:
| Feature | Detail |
|---|---|
| Host Printing | Supported |
| Page Description Languages | PCL 5e, PCL 6, PostScript 3 |
| Document Formats | PDF v1.6, XPS, HTML (including DBCS) |
| Direct Image Support | Yes (graphics: TIFF, JPG, GIF, PNG, BMP, PCX, DCX) |
| Operating Systems | Windows, Macintosh, Linux |
| Local Connections | USB 2.0 Hi-Speed certified |
| Network Connections | Ethernet 10/100 Base-TX |
| Optional Network | Wireless Ethernet 802.11b/g/n |
| Optional Network Features | External print server support |
Toner & Consumables:
| Component | Yield | Details |
|---|---|---|
| Standard Toner Cartridge | 9,000 pages | ISO/IEC 19752 declared value |
| High-Capacity Toner | 15,000 pages | Extended yield cartridge |
| Photoconductor Kit | Up to 30,000 pages | 5% average coverage, ~3 pages per job |
Media Specifications:
Supported Media Types: Plain paper, recycled, labels, bond, letterhead, preprinted, colored paper, light paper, heavy paper, rough/cotton, card stock, envelopes
| Media Type | Weight Range | Notes |
|---|---|---|
| Standard Paper | 60-90 g/mΒ² | Tray 1, Tray 2, Multipurpose |
| Paper Range (Multipurpose) | 60-163 g/mΒ² | Extended range for special papers |
| Card Stock | 120-163 g/mΒ² (16-43 lb) | Index Bristol |
| Tag Stock | 75-163 g/mΒ² (46-100 lb) | Limited capacity |
| Envelopes | 75 g/mΒ² (20 lb) | Standard sizes (7 envelope capacity) |
Unacceptable Media: Coated/erasable bond, synthetic papers, thermal papers, rough-textured, curled papers, recycled (>25% post-consumer waste), <60 g/mΒ², multiple-part forms
COMPREHENSIVE DOCUMENT CONTENTS
This professional service manual is the authoritative technical reference for qualified service technicians and authorized Lexmark service centers. It provides systematic diagnostic and repair procedures for the complete X46x series multifunction system.
Chapter 1: General Information β Print engine specifications (memory configurations, print quality settings, resolution options), environmental specifications (operating temperature 16-32Β°C, humidity 8-80%), physical dimensions, connectivity options (PCL/PostScript/XPS compatibility, Ethernet/USB/wireless networking), media tray specifications (250/550-sheet capacity options), digital imaging specifications (ADF/flatbed scanner speeds and resolutions, color depth), scan specifications (1200-19200 dpi enhancement, TIFF/JPEG/PDF output), fax specifications (ITU Group 3 compatibility, V.34 modem speed, 4MB flash memory, speed dial, caller ID, broadcasting), tools required, and comprehensive acronym reference
Chapter 2: Diagnostics Information β Service error codes (8xx/9xx series), user status and attendance messages, symptom tables (POST, printer, scan/fax/copy), operator panel overview and menu diagram, user attendance messages and error codes, cartridge error messages, paper jam error codes (200-series), complete service error code reference, fax error codes, service checks for all major components (controller board, engine board, cooling fan, cover interlock, dead machine, fuser, power supplies, motors, clutches, networking, operator panel, paper feed, print quality, output bins, scanner functions)
Chapter 3: Diagnostic Aids β Configuration menu (maintenance counters, reset functions, USB scanning, quality pages, event logging, panel menus, emulation, factory defaults, energy conservation, fax storage, scanner registration, paper/envelope prompts, job disk management, disk encryption, font sharpening, USB speed/PnP settings), diagnostics menu (registration, quick test, print tests, hardware tests, duplex tests, input tray tests, output bin tests, device tests, disk tests, printer setup, engine setup, reports, event log, scanner tests), printhead electronic/mechanical adjustment, SE menu (system information), paper jam location guide (200-294 series codes)
Chapter 4: Repair Information β ESD handling procedures, 50+ removal procedures including ACM pick tire, card reader, controller board (shield/cage/fan), engine board, cover sensors, door mounts, duplex assembly, fans, access doors, fuser, scanner covers, power supplies, motors (main, flatbed, duplex), media feed mechanisms, operator panel (keypad/display/bezel), frame assemblies, paper sensors, transfer rolls, imaging components (ADF/flatbed/scanner), option board installation (ISP slots), printer hard disk installation, fax card installation
Chapter 5: Locations and Connections β Front and rear view diagrams, print engine paperpath illustration, main boards (controller board pinouts, engine board connectors), connector pin values and signal definitions
Chapter 6: Preventive Maintenance β Safety inspection guide, lubrication specifications, scanner glass cleaning procedures, maintenance kit information for proactive service
Chapter 7: Parts Catalog β Complete illustrated parts list organized by assembly (covers, imaging, tray assemblies, electronics, frame, options, power cords), part numbers, and service-friendly indexing
MARKET POSITIONING
Target Professional Services:
- Authorized Lexmark service centers
- Qualified electronics repair technicians
- Office equipment maintenance providers
- In-house IT/facilities teams managing enterprise equipment
- Print shop equipment service professionals
- Biomedical/industrial equipment technicians (multifunction adaptation)
Key Use Cases:
- Troubleshooting print quality issues
- Diagnosing scanner/fax malfunctions
- Paper jam resolution and feed system repair
- Component replacement and adjustment
- Preventive maintenance scheduling
- Error code interpretation and resolution
- Network/connectivity troubleshooting
- Toner and consumables managemen
FILE SPECIFICATIONS SUMMARY
- Device Category: Multifunction Laser Printer (Print, Copy, Scan, Fax)
- Complexity Level: Professional enterprise service documentation
- Document Format: 308 pages, 8.9MB optimized PDF, searchable text
- Coverage: X463, X464, X466 models + variants (7014-431, 636, 637, 63d, 63w)
- Technical Depth: Component-level repair, diagnostics menus, error code reference, parts catalog, mechanical procedures
- Regulatory Compliance: Class I Laser product safety, lithium battery warnings, electrical hazard cautions
