Liebherr CBB 350(200)/18(31) Litronic Deck Crane Operation Manual Volume 1 – 2008 PDF

Description

Liebherr CBB 350(200)/18(31) Litronic Deck Crane Operation Manual – Volume 1

This Liebherr CBB 350(200)/18(31) Litronic Operation Manual Volume 1 is the manufacturer’s own operator and maintenance reference for the electro-hydraulic heavy lift deck crane, compiled by Liebherr-Werk Nenzing GmbH in Austria and released as Version 003 on 15.05.2008. It is the manual supplied for cranes with serial numbers 162 891, 162 892, 162 894 and 162 895. From daily start-up and load chart selection through to emergency boom lowering and 2000-hour gearbox service, this 214-page PDF contains the procedures, safety notes and technical data that keep a CBB 350 Litronic working safely on deck. If you operate, service or maintain this exact deck crane, this is the document you want in front of you.

File Details

• Manual type: Operation Manual – Volume 1
• Brand / manufacturer: Liebherr (Liebherr-Werk Nenzing GmbH)
• Crane type: CBB 350(200)/18(31) Litronic
• Serial numbers: 162 891, 162 892, 162 894, 162 895
• Document version: 003
• Document date: 15.05.2008
• Language: English
• Page count: 214 pages
• File format: PDF

Chapters Covered in the CBB 350 Litronic Operation Manual

• 1. Introduction – Foreword, Using the Documentation, Design of Volume 1 and Volume 2, Current Status, Storing the Documentation, CD-ROM Documentation
• 2. Product Description – Utilization as Directed (Purpose, Correct Usage, Incorrect Usage, Limits of Operational Area), Machine Passport (Machine Identification), Technical Data (Proof of Origin, Rules and Regulations, Operating Conditions, Working Range, Permissible Capacities and Speeds, Electric Power Supply, Main Motor, Weight, Load Chart), General Arrangement (Main Parts, Slewing Column, Cabin, Boom)
• 3. Safety Guideline – General (Danger Symbols), Areas of Responsibility, Personal Requirements of the Crane Operator, Personal Protective Gear, Work Area, Safety and Monitoring Devices, Safety Signs on the Machine, Machine Specific Dangers (Mechanical, Hydraulic, Burns, Chemical Burns, Fire and Explosion, Poisoning and Asphyxiation, Environmental Protection, Electromagnetic Effects), Additional Dangers (Wind and Storm, Snow and Ice, Lightning Strikes), Notes on Safety for the Machine Operator, Notes on Safety for Building-Site Personnel (Banksman, Rigger, Hand Signals)
• 4. Control and Operating Elements – Operator’s Controlstand (Control Lever Controls), Control Panels (Switch Unit X20, Control Panel X23, Control Panel X24, Control Panel for Monitor and Test System), Remote Control Panel (General Safety, Operational Safety, View of Operating Console, Battery and Charger, Preparing the Crane for Radio Operation, Displays, Error Display, Putting into Operation, Troubleshooting, Emergency Off, Interruption to Radio Connection), Emergency Stops, Litronic Monitor, Indications on the Monitor (Crane Operation Page, Information Page, Operations Hour Counter Page, Message Indication Page), Control Panel for Air Condition, Switch Cabinet X1 + X2
• 5. Crane Operation – General, Safety and Rescue Equipment (Emergency Rescue Device), Checks Before Daily Start Up (Inspection Tour, Checks), Daily Start-Up (Safety Cautions, Starting Main Motor, Move Crane Out of Parking Position, Shut Down for Work Break, Starting Up After Work Break, Move Crane Into Parking Position, Shut Down of Crane, Longer Standstill Period), Crane Operation (Hook Operation), Preselection Crane Operation Mode (Preselection Hoist Gear), Synchronizing Crane Control System SYCRATRONIC (Preselection, Traverse Rotation, Deselection, Horizontal Load Level Luffing, Load Limit Limitation LML, Dynamic Anti Collision System DACS, Collision Area, Load Recording System, Data Import from Memory Card to Computer, Data Import in Microsoft Excel), Litronic Test System (Properties, General, Starting Up, Menus, Input/Output Page, Memory Page, Select, Messages Page, Correction Page, Special Functions Page), Auxiliary Function (Aircondition)
• 6. Emergency Operation – General, Arrangement of Emergency Devices, Emergency Operation at Failure of One Power Pack (Preconditions for Operation with Power Pack 1+2, Power Pack 1 Only, Power Pack 2 Only), Instructions for Emergency Hand Pump, Procedure to Lower the Load – Main Hoist, Procedure to Lower the Load – Auxiliary Hoist, Procedure to Release the Slewing Brakes, Procedure to Lower the Boom
• 7. Maintenance – Qualified Persons, Service Spare-Parts and Standard Tools, Maintenance Intervals (Greasing Schematic, Oil Filling Schematic, Lubricant Requirements, Utility Requirements), Electric Motor (Safety Considerations, Maintenance and Lubrication), Gearboxes (Distribution Gearbox, Slewing Gearboxes, Main Hoisting Winch Gearbox, Auxiliary Hoisting Winch Gearbox, Luffing Winch Gearbox), Multiple Disc Brakes, Ropes (Condition before Installation, Installation, Untwisting of Hoist Ropes, Maintenance, Examination, Discard Criteria, Operating Performance of Wire Rope, Condition of Equipment Related to Rope, Rope Examination Record, Rope Storage and Identification), Rope Pulleys (Checking the Rope Drive), Hydraulic Lines and Hoses, Hydraulic Oil Tank (Filter Plate Aggregate Room), Liebherr Condition Monitoring (General, Techniques Employed, Oil Sample / Oil Exchange, Taking an Oil Sample, Condition Monitoring Report), Pressure Accumulators, Maintenance of Oil Coolers, Electrical System (Maintenance, Wet Cleaning), Slip Ring Unit, Air Conditioning System

The scope of this CBB 350(200)/18(31) Litronic manual is unusually wide for a deck crane. It moves from the crane’s own identification plate and load chart straight into the digital Litronic control system, remote radio console, DACS anti-collision, load recording system and SYCRATRONIC tandem lifting, then covers the full maintenance schedule down to gearbox oil changes, wire rope discard criteria and slip ring unit service. Every procedure is written against the exact serial-number range covered here, so nothing is generic or lifted from a different crane model.

Technical Data and Load Charts Documented

The manual records the CBB 350(200)/18(31) Litronic as a 350 metric tonne SWL main hoist with a 40 metric tonne SWL auxiliary hoist, both on 2-fall reeving. Main hoisting speed is 0-3.2 m/min with full load and 0-6.4 m/min with empty hook; auxiliary hoisting speed is 0-32 m/min with full load and 0-25 m/min with empty hook. The luffing gear moves the boom from maximum to minimum radius in 232 seconds without load. Slewing is 360 degrees unlimited at 0-0.42 rpm. Main power supply is 440 V, 60 Hz, 3 phase with 220 V, 60 Hz, 3 phase auxiliary, and the main motors are two three-phase squirrel cage units rated 2 x 140 kW. Operating conditions allow ambient temperatures from -25 to +45 degrees C, relative humidity up to 93 percent, maximum heel and trim of 5 degrees and 2 degrees, maximum operating wind speed of 22 m/s and gust of 45 m/s with the boom stowed. Outreach for the main hoist gear ranges from a minimum radius of 4.7 m to a maximum of 18.0 m at 15 degree boom angle; the auxiliary hoist gear runs from 5.6 m minimum to 34 m maximum at the same boom angle. Individual weights are listed as approximately 28.8 tonnes base column, 107.0 tonnes slewing column, 58.5 tonnes boom, 20.1 tonnes loose parts and approximately 214.40 tonnes total crane weight. Dedicated load chart diagrams are included for 2-fall main hoist and 2-fall auxiliary hoist operation.

Safety, SYCRATRONIC and the Litronic Control System

The safety chapter in this CBB 350 Litronic operation manual is not a page of boilerplate. It explains areas of responsibility, the personal and medical requirements of a crane operator, the full range of personal protective gear, work-area rules, every safety sign used on the machine and where it is mounted, plus the machine specific dangers of mechanical parts, hydraulic energy, burns, battery acid, fire and explosion, carbon monoxide and electromagnetic effects from transmitters, radar or radio stations. Additional danger sections cover wind and storm (with a Beaufort scale reference table), snow and ice loads, and lightning strikes, including inspection measures after a confirmed or suspected strike. Hand signals are reproduced for both BGV A8 and ASME/ANSI B30.5. The manual also documents the Litronic electronic control system, the SYCRATRONIC synchronizing crane control for tandem lifting with master and slave cranes, the Dynamic Anti Collision System (DACS) with collision areas, Load Moment Limitation (LML), the load recording system with PCMCIA flash card data export to Microsoft Excel, the full Litronic test system menu structure, and the remote radio control console with its home position requirement after signal loss.

Emergency Procedures Included

Chapter 6 of this Liebherr CBB 350 Litronic manual is dedicated to emergency operation. It explains how to arrange the emergency devices, how to run the crane when one power pack has failed (with individual ball tap switch tables for power pack 1+2, power pack 1 only and power pack 2 only), how to use the emergency hand pump, how to lower a load on the main hoist, how to lower a load on the auxiliary hoist, how to release the slewing brakes and how to lower the boom. It also lists the emergency stops fitted to the crane and the precautions to observe after any emergency stop.

Why This Liebherr CBB 350(200)/18(31) Litronic Operation Manual Matters

A heavy lift deck crane is a complex machine with synchronised tandem operation, anti-collision electronics, load moment limitation and a remote radio console. Operating it correctly is not something a crew can improvise. This CBB 350(200)/18(31) Litronic operation manual gives the operator the manufacturer’s own load chart limits, daily start-up sequence, parking position procedure and shutdown steps, and gives the maintenance technician the exact grease points, oil filling quantities, lubricant specifications, rope discard criteria, gearbox service procedures, slip ring inspection intervals and air conditioning maintenance schedule for the specific serial numbers covered. It is the same document Liebherr-Werk Nenzing issued with the crane, so every torque value, pressure reading, capacity figure and procedure written in it belongs to this machine and not to a similar model from another series.

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This Liebherr CBB 350(200)/18(31) Litronic operation manual PDF is delivered instantly after payment. There is no shipping, no waiting for a printed binder and no regional restriction. You can open it on a laptop, tablet or smartphone in the crane cabin, on the quay or in the workshop, read it page by page, zoom into the diagrams and load charts, and print any section you want to keep beside the machine. The full Volume 1 operation manual is ready to download the moment you complete checkout.