Liebherr LR 1300.1 SX Crawler Crane Operator’s Manual – Serial 138649 (2022)

Description

The Liebherr LR 1300.1 SX Crawler Crane Operator’s Manual for serial number 138649 is the complete operating guide for this 2022 model. This original operator’s manual covers every aspect of safe and efficient crane operation, from initial setup and control familiarization through daily maintenance and troubleshooting procedures. Written by Liebherr-Werk Nenzing GmbH, this document provides the detailed instructions needed to operate the LR 1300.1 SX correctly in any working configuration.

File Details

• Manual Type: Original Operator’s Manual
• Brand: Liebherr
• Model: LR 1300.1 SX
• Serial Number: 138649
• Document Number: LR 1006.02.08_10524423_051_A01B02
• Version: V01.07_20220516
• Publication Date: May 2022
• Language: English
• File Format: PDF
• Pages: 2190+

Chapters Covered

The LR 1300.1 SX operator’s manual is organized into nine comprehensive chapters that cover the full scope of machine operation:

• 1. Product Description — Type plate identification, intended use, machine overview, technical data (ambient temperatures, noise, vibrations, CO2 emissions, diesel engine, interfaces, winches, swing gear, crawler), safety devices, monitoring installations, basic machine components, A-frame1, steel and carbon-fibre pendant straps, uppercarriage, cabin, platforms, undercarriage, crawler side frames, carbody counterweight, rear counterweight, boom designation, main boom 2821 sections, fixed jibs (1713, 1507, 1008, 0906), luffing jibs (2316, 1916), auxiliary jibs (36t, 45t, 30t, 15t), derrick equipment, rope fixing points, pulley blocks and load hooks, emergency descent rescue equipment, slinging plates, and digital products.
• 2. Safety Instructions — Safe operation, personnel selection, safe system of work, maintenance, areas of responsibilities (manufacturer, owner, machine operator, slinger, signaller, maintenance personnel, Liebherr service personnel, certified person), personnel requirements, personal protective equipment, workplace, danger zone, safety signs, meaning of safety signs, hazards (mechanical, electrical, hydraulic, burns, chemical, fire/explosion, poisoning, electromagnetic, wind, snow/ice, ground conditions, lightning, overhead lines, environment), dangerous situations, working at heights, use on floating units, low temperatures, and hand signals.
• 3. Control and Operating Elements — Control elements on undercarriage and uppercarriage, cabin layout, left control lever (multi-directional), right control lever (multi-directional and double T-lever), pedals and levers, switch panels, control panel X12, X20, X23, X25, multi-box, monitor (status bar, display, menu bar, submenu bar), start screen, operation screen (Object handling, Construction, Boom Up-and-Down Assistant, Grab, Vibrator, Hammer, Drilling, Adjustable suspended counterweight, Top-guided fixed leader), power unit screen, general screen (access control, operating hours, air conditioner and monitor), setup screen, boom configuration screens, load chart screen, load curve screen, ground pressure screen, working range limitation screen, lifting height limitation screen, information screen, function assignment screen, boom screen, main boom winch screen, crawler and swing gear screen, winch1 and winch2 screen, mode screen, settings screen, error message screen, diagnosis screen, remote control Assembly, remote control Operation, remote control Emergency operation, auxiliary heating panel, monitoring system, refueling pumps, and central lubrication system.
• 4. Operation — Putting into service, operator’s seat adjustment, lighting, windshield wiper system, monitor settings, ventilation/heating/cooling, cabin equipment, cabin tilting, hydraulic cabin elevation, visual aids, mode selection, assembly functions, setting setup, load moment limitation (LML), calculating load charts online, setting load display to zero, single/twin hook operation, operating on floating unit, crawler, swing gear, main boom, jib, winch1 and winch2, radius adjustment, derrick hoist cylinder, free-fall function, winch parallel operation, mode Lifting of persons, grab mode, vibrator mode, hammer mode, drilling mode, depth vibrator mode, Blocked Crawlers, assembly cylinder, constant tension, refueling, potential equalization, remote control Operation, rope measuring system, ground pressure display, inclination display, working range limitation, assistance systems (Horizontal load path, Vertical Line Finder, Boom Up-and-Down Assistant), rope reeving winch, tagline winch, luffing jib winch configurations, fixed leader operation, automatic engine stop, Eco mode, SCR filter regeneration, emergency descent, access control, emergency stop, putting out of service, emergency operation, and disposal.
• 5. Operational Faults, Diagnosis — Malfunctions (defective monitor, error messages, increased engine speed, power reduction, red error displays, yellow warnings) and fuses (list, checking, replacing).
• 6. Operational Planning — Installation site, required auxiliary equipment, required rope lengths, selection of load hook/pulley block, positioning, winch selection in derrick operation, wind restrictions (erecting, reducing load, parking positions, laying down), traveling on gradients (longitudinal, transverse, undulations), and lifting accessory/sling gear.
• 7. Assembly and Dismantling — Symbols, provisions, locking elements (split pin, linchpin, spring cotter pin, locking spring, locking washers, self-locking nuts), chain shortener, assembling basic machine, main boom 2821 configuration, pendant straps, reeving plans, assembly without/with derrick equipment, fixed jibs (1713, 1507, 1008, 0906), luffing jibs (2316, 1916), remote control Assembly, track width adjustment, hydraulic cab elevation, Vertical Line Finder, safety guard, luffing jib winch, permanent auxiliary jib conversion, time-saving boom conversion, assembly without self-assembly system, lashing on floating device, deinstalling luffing/fixed jib, disassembling main boom, and disassembling basic machine.
• 8. Transport — Loading basic machine with assist crane, transporting with transport vehicle, transport on floating structure, transporting boom components, transport devices for steel/CF pendant straps, connection links, securing pendant straps, preparing boom components, and transporting pendant straps.
• 9. Maintenance — Maintenance and inspection schedule, lubricants and consumables (lubrication diagram, filling capacities, lubricant table, engine oil, fuel, urea, coolant, hydraulic oil, preservation media, oil analysis set), preventive maintenance, complete machine (major inspection, load test, overload test), diesel engine variants, fuel system, air filter, exhaust aftertreatment, cooling system, distribution gearbox, swing gear, swing ring bearing, winch1/winch2, luffing jib winch, main boom winch, rope reeving winch, tagline winch, crawler, sling gear, load hooks/pulley blocks, hydraulic system, hydraulic cylinders, hydraulic lines, bypass filter system, electrical system, batteries, lighting, rope measuring system, limit switches, inclinometer, emergency stop, LML, aircraft warning light, emergency control, fire extinguisher, PPE, safety signs, access systems, steel structure, main boom, jib, A-frame1, tilting-back support, steel/CF pendant straps, counterweight, central lubrication, derrick equipment, ropes and end connections, rope pulleys, rope suspension, cabin, ventilation/heating/cooling, additional power unit, and machine care.

This manual is the definitive reference for the LR 1300.1 SX crawler crane. It covers the machine in extraordinary depth — from the Litronic control system and load moment limitation through to the detailed reeving plans for every boom configuration, the assembly sequences for derrick and luffing jib setups, and the complete maintenance and inspection schedule. The operating instructions are written for the machine operator, with clear procedures for every control function, safety device, and operating mode.

The LR 1300.1 SX is a large crawler crane with a comprehensive range of boom configurations. This manual covers the main boom 2821 in all lengths from 20 m to 104 m, the fixed jibs 1713, 1507, 1008 and 0906, the luffing jibs 2316 and 1916, and the auxiliary jibs rated at 36 t, 45 t, 30 t and 15 t. It also documents the derrick equipment including the derrick boom 2220 and suspended counterweight, plus the adjustable suspended counterweight system. The manual provides full reeving plans for one and two ropes across the main boom head, jib head and auxiliary jibs, with guidance on load charts, hook operation and reduced load calculations.

For the operator, the manual explains every control element in the cabin and on the machine, the function of each button and switch on the control panels, and the information displayed on the monitor screens. It covers the start-up procedure, daily checks, load moment limitation behaviour, working range limitations, and the correct response to error messages. The safety instructions are extensive and cover all aspects of safe crane operation, including personnel requirements, danger zones, hand signals, and specific hazards such as wind, overhead lines, ground conditions and working on floating units.

For maintenance personnel, the manual includes the complete maintenance and inspection schedule with intervals based on operating hours and calendar dates. It covers the diesel engine D936 A7 and D946 A7 variants, the fuel system, air filter, exhaust aftertreatment including SCR filter regeneration, cooling system, distribution gearbox, swing gear, swing ring bearing, all winches, crawler components, hydraulic system, electrical system, batteries, and the steel structure. Lubricant specifications, filling capacities, and torque values are provided throughout, along with detailed procedures for checking wear, measuring chain tension, and assessing damage on boom components.

The assembly and dismantling chapter is particularly comprehensive, covering the self-assembly system and the procedures for assembling the basic machine, main boom, fixed jib and luffing jib. It includes the derrick equipment assembly, the installation of the luffing jib winch, the conversion to permanent auxiliary jib operation, and the time-saving conversion of the main boom. Each procedure is supported by details on locking elements, chain shorteners, sling gear requirements, and the correct sequence of operations.

What This Manual Enables

With the Liebherr LR 1300.1 SX Crawler Crane Operator’s Manual, you have the complete reference for every operation, adjustment, and maintenance task this machine requires. From the initial setup and load chart configuration through to complex assembly procedures with derrick equipment or luffing jibs, this manual provides the step-by-step guidance, safety warnings, and technical specifications needed to keep the crane working correctly and safely.

Whether you’re an operator needing to understand the Litronic control system, a maintenance technician performing the 500-hour inspection, or a lift planner calculating ground pressure and load moment, this manual covers it. The detailed reeving plans, assembly sequences, and troubleshooting guides alone make this an essential resource for anyone responsible for the LR 1300.1 SX.

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