Liebherr R996B Litronic Parts Catalog 1281 46138 PDF Spare Parts List

Description

Liebherr R996B Litronic Parts Catalog 1281 46138 PDF Spare Parts List

This Liebherr R996B Litronic Parts Catalog 1281 46138 PDF Spare Parts List is the illustrated spare-parts book issued for the R996B-1281 Litronic machine identified throughout the document as R 996B / 1281 46138. Dated 18.1.2016, the catalog is bilingual (Spanish and English) and runs to 1534 pages of assembly drawings, position numbers, article numbers, quantities, German/Spanish designations with English translations, serial applicability notes, and wear/exchange codes. It is a parts identification document, not a workshop repair manual: it tells you which article to order, how many are used, which serial range a change applies to, and which drawing page holds the next breakdown.

File Details

• Manual type: Parts catalog / spare parts list (Catálogo / Catalog)
• Brand / model: Liebherr R996B Litronic (R996B-1281 Litronic)
• Document identification: R 996B 1281 46138
• Issue date: 18.1.2016
• Language: Spanish and English (plus German designations on many lines)
• Page count: 1534
• File format: PDF

How This Catalog Is Built to Be Used

The opening guide pages explain how every spare-parts sheet is organized. Each line carries a position number that matches a callout on the drawing, an article (order) number, a quantity, a designation in the source language, an English description, a serial column, and a K code. Manufacturer numbers printed in brackets on a line (the catalog’s own example is [2003 28 0481]) must be copied onto the order. Engine parts require the diesel engine serial number from the engine data tag. The K column marks wear parts (1), function-critical wear parts (2), and exchange parts (6). Serial notes use the catalog’s own shorthand: a leading hyphen means “up to that serial,” a trailing hyphen means “from that serial.” Cross-references of the form → page number send you to the next exploded breakdown of an assembly. The order instructions themselves are explicit: type and machine S/N from the data tag, article number, description and quantity, delivery method and address, and written confirmation of any phone order. Parts that do not appear in the list are not treated as spare parts in this book.

Machine Build Shown in the Opening Configuration

Page 7 lists the as-built options for this 1281 46138 machine rather than a generic R996B. The configuration recorded there includes a lateral scraper, pad-link track chains 1400 mm with 46 links, the hydraulic control kit for a bottom-dump bucket, additional 24 V lighting, a Banlaw fuel coupling, a modified fuel installation, an automatic fire-fighting system with on-site commissioning, an 8.00 m pivot arm, hoist cylinders of 420 mm diameter, a 5.00 m front-shovel stick, standard white/grey paint, label installation, special seafreight packing, a folding bottom-dump bucket 4800 mm / 33.00 m3, the shovel sole, and documentation. Those options drive which later chapters apply, so a technician ordering a bucket lip, hoist cylinder seal, or Banlaw fuel fitting can confirm the part belongs to this exact build instead of a different R996B specification.

Chapters Covered

• Guide / ordering instructions and spare-parts page layout
• Machine configuration list for R996B-1281 Litronic
• Service material and 0–2000 h service kit
• Liebherr Mining lubricants: hydraulic oil (ISO VG 68, ISO VG 100, ISO VG 46, Hydraulic HVI, Hydraulic Plus, Hydraulic Plus Arctic), gear oil (Syntogear Plus 75W-90), axle and gear oil (Gear Basic 90LS / 85W-90), oil-analysis sets, hand pump, extraction valve, oil-accident case
• Undercarriage: left and right side frames, centre piece, rotary-connection installation, traction drive, undercarriage hydraulics, travel-motor covers, ladder, track rollers R996, carrying rollers R996, tension units, accumulator mounting, front and rear track guides, lifting device
• Track roller repair kit (axle, end pieces, minor repair kit)
• Uppercarriage overview: attachments mounting, swing-gear installation, slewing-ring installation, driver’s station, centralized lubrication, service station, air system, power pack, gear greasing and hydraulic installation, hydraulic-tank installation, oil-cooler installation, control-valve installation
• Slewing platform, covers, lower covering, operator’s cab, windshield-washer tank, catwalk with railing, tip-up ladder, electrical system, heating system, fuel tank assembly, fuel system
• Slewing gear / slewing drive, hydraulic attachment motor, brake
• Power pack: diesel engine V16 1120 kW, motor support, fuel system, air-filter installation, gears installation, pump fixture, control-valve installation, coupling, aspiration pumps, collector pipe, fan, cooler, heating, exhaust, engine add-on parts, box power pack R996B, frame
• Diesel engine V16 1120 kW breakdown: fuel-pump seal kit, shutdown valve, Cummins turbocharger / water pump / air compressor / fuel pump / electronic module, injectors, levers, fan hub, camshafts, oil pump, cylinder heads, pistons, bearings, wiring harness
• Hydraulic pumps, pipes, hoses, motors, cylinders and seal kits (including brake-valve seal kit)
• Hydraulic tank, return and line filters, fibre-glass filter inserts, shut-off device, bypass valves
• Catwalks, guard-railing fixture, gangways, cabin catwalk
• Electrical system of the uppercarriage, lighting, signs, tool equipment
• Automatic fire-fighting / foam suppression installation
• Pivot arm 8.00 m with central lubrication, boom hoses, basic-boom control, shovel basic-boom brace, hoist cylinders, working lights
• Front shovel stick 5.00 m
• Bottom dump bucket 4800 mm 33.00 m3, shovel sole, shovel back, adapters, teeth, wedges, wearing plates, side-wall shields, wearing-parts set
• Hydraulic control kit and additional kit for the bottom-dump bucket
• Alphabetical / numerical parts indexes at the rear of the book

Taken as a whole, the Liebherr R996B Litronic Parts Catalog 1281 46138 PDF Spare Parts List gives a parts planner or field technician a complete map of every illustrated assembly on this Litronic mining shovel: from track roller and tensioner hardware on the carriages, through the V16 1120 kW power pack and its Cummins-supplied engine accessories, to the 8.00 m pivot arm, 420 mm hoist cylinders, 5.00 m stick, and 33.00 m3 bottom-dump bucket. Each assembly page is a drawing plus a line list, so you can move from a worn tooth adapter or a leaking pump coupling back to a Liebherr article number without guessing interchange.

Undercarriage and Travel Group

The undercarriage section opens with a full side-frame drawing calling out the left frame, right frame, centre piece, hex screws and washers that join the frames, the rotary-connection installation, traction drive, undercarriage hydraulic installation, travel-motor covers, supports, and the complete ladder. Later sheets explode the track roller R996 (fourteen rollers are listed against specific serial blocks), the six carrying rollers, the two tension units, accumulator mounting, covers over the roller frames, rear and front track guides, and the undercarriage lifting device. A dedicated track-roller page isolates the axle, end pieces, and the minor repair kit so a workshop can rebuild a roller without ordering an entire new unit. Quantities are machine-level (for example 44 frame screws, 56 track-roller screws and washers, 14 track rollers), which is the information a stores clerk needs when kitting a carriage overhaul.

Uppercarriage, Cab, and Walkways

The uppercarriage overview drawing on the early structure pages is the best single map of the house. Callouts send the reader to swing-gear and slewing-ring installations, the driver’s station, centralized lubrication of the uppercarriage, the service station, compressed-air system, electrical power pack, hydraulic-tank installation, oil cooler, and the main control-valve installation. Follow-on sheets cover the slewing platform, body covers and lower covering, operator’s cab variants (serial notes -99998 and 99999- appear on the cab lines), windshield-washer tank, catwalk with railing, tip-up ladder, heating, fuel tank, and the fuel system that includes the Banlaw coupling listed in the opening configuration. Catwalk pages break the left box walkway, right box walkway, guard-railing fixture, gangway, and cab catwalk into individual articles with sleeve and screw counts. That level of detail is what keeps a mine from ordering a generic handrail when the catalog specifies a left or right box walkway.

Power Pack and Diesel Engine V16 1120 kW

The power-pack chapter is one of the densest illustrated sections in the Liebherr R996B Litronic Parts Catalog 1281 46138 PDF Spare Parts List. The pack drawing places the diesel engine V16 1120 kW (article 10113405, serial applicability -46138) in the frame with motor supports, fuel installation, air-filter installation, gears installation, pump fixture, and control-valve installation. The facing sheet adds the coupling, aspiration pumps, collector pipe, fan, cooler, pack heating, exhaust, engine add-on parts, and the box power pack R996B. Engine pages then list injectors (qty 16), cylinder heads, pistons, connecting-rod half bearings, camshafts, oil pump, fan belt, fan hub, shutdown valve, and Cummins-supplied turbocharger, water pump, air compressor, fuel pump, and electronic module. Seal kits for the fuel pump and hydraulic pump are called out as exchange items (K = 6). Because the catalog reminds the reader that engine spare-part orders must quote the diesel engine serial from the engine data tag, those engine sheets are meant to be used together with the plate on the V16 itself.

Hydraulic Pumps, Tanks, Cylinders, and Valves

Hydraulic coverage is spread across pump-fixture drawings, tank installation sheets, pipe and hose lists, motor and cylinder breakdowns, and seal-kit pages. The pump-fixture chapter shows main pumps with flange joints, non-return valves, and hinged unions, plus serial-stamped pump identities printed in brackets. The hydraulic-tank installation drawing identifies the tank, fixing parts, bypass valves, shut-off device, intermediate flanges, return filter, line filter, and fibre-glass filter inserts with their screw and washer hardware. Separate seal-kit sheets, such as the brake-valve kit with Turcon-Stepseal and sized O-rings, exist so a technician can order a complete sealing set instead of individual rings. Hoist cylinders of 420 mm diameter appear both in the machine configuration and again in the pivot-arm chapter as hydraulic cylinders 9211388. Cylinder pages later in the book carry assembly bushings, screw plugs, and washers used on those rams.

Front Shovel Attachment

Attachment parts follow the configuration on page 7. The 8.00 m pivot arm is drawn as a complete assembly with the arm structure, centralized lubrication, flexible hoses between uppercarriage and basic boom, basic-boom control, shovel basic-boom brace, two hydraulic cylinders, working-light installation, cable loom, and Litronic labels. The 5.00 m front-shovel stick is listed as its own major article. The folding bottom-dump bucket 4800 mm / 33.00 m3 is illustrated as a complete bucket, then split into shovel sole complete and shovel back complete. The sole page is a full wear-package drawing: adapters, teeth, wedges, protective plates, side-wall shields, and 88 wearing plates with matching wedges, plus a level-III wearing-parts set. A separate hydraulic-control kit and an additional kit for the bottom-dump bucket cover the valves, hoses, cable looms, relays, and foot control that operate the dump doors. That is the chapter a get-man uses when a lip system or dump-door hose is due.

Lubricants, Service Kits, and Fire System

Early chapters are not structural at all: they are the fluids and service goods that keep the machine legal and filled. Hydraulic Basic 68, Hydraulic Basic 100, Hydraulic HVI, Hydraulic Plus, and Hydraulic Plus Arctic are each shown in 5 L, 20 L, 210 L, and 1000 L pack sizes with distinct article numbers. Gear oil is Syntogear Plus 75W-90; axle and transmission oil is Gear Basic 90LS / 85W-90. Accessories include several sizes of oil-analysis sets (standard and bio), a hand pump, an extraction valve, and an oil-accident case. A 0–2000 h service kit box is drawn next to the lubricant canister. The automatic fire-fighting system listed in the configuration has its own foam-suppression installation pages later in the book, including transport stands and hose guides, so suppression hardware can be ordered with the same article-number discipline as a track roller.

Indexes and Serial Discipline

The last several hundred pages are numerical and alphabetical indexes that point from article number or designation back to the assembly page and parent group (undercarriage, uppercarriage, diesel engine V16 1120 kW, pivot arm 8.00 m, and so on). Those indexes are how you reverse-look a number found on a tag. Serial columns throughout the book are not decoration: cab lines, engine lines, rotary-connection lines, and many hydraulic items carry ranges such as -46138, -46145, 46134-, 28102-, -99998, or 99999-. Using the wrong serial block is the usual reason a “R996B” part does not fit; this catalog exists to stop that.

What You Can Do With This Catalog

With the Liebherr R996B Litronic Parts Catalog 1281 46138 PDF Spare Parts List open, a planner can identify and order the correct article for a track roller rebuild, a V16 1120 kW accessory, a hydraulic-pump seal kit, a 420 mm hoist-cylinder service, an 8.00 m pivot-arm hose, or a 4800 mm / 33.00 m3 bucket wear package, using the same position numbers, quantities, manufacturer numbers, and serial notes the catalog requires on a spare-parts order. Correct article numbers and serial applicability matter on a machine of this size because a near-fit part from another R996B build will not match the Banlaw fuel hardware, the 1400 mm / 46-link chains, or the bottom-dump control kit recorded for 1281 46138. After payment the file is delivered as an instant PDF download — no shipping, readable on any device, and printable at the bench or in the stores office so the drawing and the line list stay with the job.