Linde A Series 5222 Narrow Aisle Truck Spare Parts Catalogue 8054092 – PDF Parts List

Description

Linde A Series 5222 Spare Parts Catalogue – Document 8054092

Parts research on a Linde 5222 narrow aisle truck stops being guesswork the moment the right catalogue is open on the bench. This is the Linde Material Handling spare parts catalogue for the A Series 5222, issued under document number 8054092. It is the illustrated parts breakdown a workshop actually works from: every assembly is drawn in exploded view, every component in the drawing carries a callout number, and every callout number leads straight to a line in the matching parts table showing part number, quantity, description, remark and the truck validity that line applies to.

Whether the job is ordering a single grooved ball bearing for a traction motor, chasing a lift chain link count, identifying the correct seal kit for a D = 52 mm lift cylinder, or rebuilding a drive axle after a brake failure, this catalogue supplies the reference needed to order the right item the first time instead of the third time.

File Details

• Manual type: Spare parts catalogue (illustrated parts list)
• Brand: Linde Material Handling
• Model: A Series 5222 narrow aisle truck
• Document number: 8054092
• Date printed in page footers: 29.04.2020
• Language: English, German, French, Italian, Spanish
• Page count: 335 pages
• File format: PDF

The catalogue headers are printed in all five languages – ERSATZTEILLISTE, Catalogue de pièces détachées, Catalogo parti di ricambio and Catálogo de recambio – while the parts tables themselves are set out in English.

Chapters Covered

The catalogue is divided into the following top-level groups, exactly as numbered on the contents page:

• 1 Electric motor
• 2 Mechanical drive axle
• 3 Chassis
• 4 Drivers place
• 5 Steering system
• 7 Inductive wire guidance
• 8 Wheels and tyres
• 9 Braking system
• 10 Controls
• 11 Display element
• 12 Electrics; electronics
• 13 Electronic controls
• 14 Hydraulic
• 16 Working hydraulics
• 17 Valves
• 18 Load lifting system
• 19 Lift mast
• 20 Cylinder
• 21 Load carrier
• 22 Attachment
• 24 Special equipment narrow aisle vehicles
• 25 Other accessories

Electric Motor, Drive Axle and Wheels

The motor and drive group opens with exploded views of the 6,5 kW traction motor, broken down into grooved ball bearings, locking rings, parallel key, transmitter wheel, sensor assembly with its 2-pin pin housing, union bush insulating and the impulse transmitter sensor. Assembly torque values are printed directly on the drawing where they matter. The mechanical drive axle section follows the same pattern for the transmission i=22,34, the Vulkollan drive wheel, wheel screws, adaptors, plates and supports, plus the spring-operated brake 48V. A separate air cooling duct group covers the fan, supports and mounting hardware, and the wheels and tyres section covers the load wheel assemblies, taper roller bearings, axles, shafts and rings.

Chassis, Battery Carrier and Driver’s Place

This group covers the structural and body parts of the 5222: the battery carrier and its mounting parts, battery carrier assemblies for different compartment widths and tray capacities, rollers, grooved ball bearings, interlock and clamping assemblies, panelling, covers, collision protection, doors, floor plates and floormats. The driver’s place section continues with the seat assembly in textile upholstery, seat pad, back rest, bellows, spring assembly, housing, handle, bearing, adjustment, repair kit, balancer, shock absorber and seat guide, along with overhead guard and mast mirrors, mirror rods and clamping pieces, the foot space covering, hood and cockpit covers, and the document tray covering plate. The hood, covers and panelling groups that follow list every angle, sheet metal part, button head screw, sheet metal nut and edge protection section used to close the truck up again.

Steering System

The steering chapter documents the Lenkantrieb i=59, the complete 48V steering unit, the steering transmitter, shaft and the D=200 mm steering wheel. A detailed sub-assembly drawing separates the steering unit from its sensor assembly, sensor, proximity switch and pinion gear, with the retaining hardware, parallel key, washer and thread-locking compound listed against the callouts.

Braking System

Braking is covered from three angles: the hydraulic brake diagram for the 1450 – 1500 mm build, the spring-operated 48V brake, and the load wheel brake. Individual part lines include brake pipes, hoses, brake lines, pipe fittings, cable ties and the intermediate piece for the hydraulic circuit, plus a full strip-down of the load wheel brake covering brake flange, plugs, detent rings, bracket, tension springs, brake shoes, compression springs and the wheel cylinder.

Controls, Display and Driver Interface

This group is where the operator-facing hardware lives: the travel sender assembly with spring, housing and switch, the brake sender and brake pedal assembly with spring, switch and microswitch, the complete multifunction lever with covers, push-button, cheese-head screws and strain relief, and the joystick with controller, clamping pieces, handle and bellows. The operating unit assembly, the cover plate, the key switch with keypair, the toggle switches for the driver’s station adjusting device and working light, and the pressure switch for on/off are all listed with their part numbers.

Electrics, Electronics and Electronic Controls

Electrics is the deepest part of the catalogue. It documents the static frequency changer, the control board with IZF 13 kW, the electronic installation, the converter assemblies with their fans, guard grilles and supports, the contactors, fuse elements, fuse bases, fuse links, fuse holders, shunt, insulation plate, voltage converter 110V/24V/13A, electronic control unit assemblies for traction and lift control, and the controller FZS and controller assembly IZF. Cable work is covered in detail too: main current cable assemblies for the pump motor and traction motor, control current cable assemblies, and the full cable harness assembly with its 42-pin socket housings, 18-pole housings, 14-pole plug housings, 12-pin and 8-pin housings, connectors, tabs, contact pins, contact sockets, caps and boots. Individual harness groups for the travel sender, brake sender, positioning light, working lights, flasher lamp, antenna installation and horn are broken out separately with their own connection diagrams.

Hydraulics, Working Hydraulics and Valves

The hydraulic chapters cover the oil tank assembly with seal, oil sight glass and breather filter, the pipe and hose runs with their union nuts, pipe unions, pipe clamps, elbows and ball cock, and the complete 13 kW pump unit with pump motor D28V/13KW, gear pump, O-rings, tappet, flanged branch, flange, flexible formed hose, spring elements, bushes and hose clips. Valve coverage includes the valve bank AV5971, the slider bank SK 7451 TV-WA3 with its directional control slide valves, magnets, valve banks, connection block, studs and a comprehensive seal kit listing every O-ring and seal dimension, the control valve block with gauge and unions, and the directional control valve, accumulator and pressure reducing valve group with their seal kits.

Load Lifting System, Lift Mast, Cylinders and Load Carrier

The mast and lifting chapters document the mast pivot with its plates, cone pans, spherical washers, lock washers, shims and studs, then the outer mast, inner mast and Mittelmast mounting parts – roller retainers, eccentric studs and bushes, support rollers in D=109,9 mm, D=110,2 mm, D=110,4 mm and D=72,0 mm, screw plugs, chain roller assemblies, spacer rings, axles and locking rings. Lift chains are listed in both main lift and free lift versions with their link counts and hexagon nuts. The cylinder chapters break down the main lift cylinder D = 52 mm; H = 2150 mm; L = 2445 mm and the centre free lift cylinder D = 52 mm; H = 1075 mm; L = 1370 mm into ring, snap ring, cylinder head assembly, hexagon head screw, sealing ring, seal kit, cylinder pipe and piston rod, together with the cylinder installation consoles, bushes, locking rings and washers and the LB3 C-38 pipe-break safety valve. The load carrier section closes the group with fork carriage assemblies, carriage mounting parts, shaft assemblies, gear segments, thrust washers and needle roller cages, and a long fork listing by part number and dimensions.

Attachment, Special Equipment and Accessories

The attachment chapter covers the support assemblies, the Schubschlitten reach carriage with its beam support assembly, toothed racks, rails, roller assemblies in D=52,0 mm and D=72,0 mm, load castor, roller chain, connecting links, OMPX160 engine with its set of seals, potentiometer, resistor and gear, and the reach carriage covers. The narrow aisle special equipment chapter covers aisle detection hardware including light barriers, brackets, bent parts, strips and cable sets. The accessories chapter finishes with the plate arrangement, the complete sticker and label set for Linde and Fenwick variants, symbol inserts and nameplates.

How to Read the Parts Tables

Every illustrated page in this Linde 5222 parts catalogue follows the same structure, and it is worth understanding before you start ordering. The drawing sits at the top or centre of the page with numbered balloons pointing at each component. Below it, a table carries the columns Fig, Part-No., Qty., Description, Remark and validity trucks. The Fig column matches the balloon on the drawing; where a Fig number spans a range, the range covers a sub-assembly that can be ordered as a unit or broken down into its individual lines. The Remark column is where Linde records the details that decide whether a part fits your truck: serial number breakpoints, alternative dimensions, quantities as required, and notes such as used up to serial no. or used from serial no. The validity trucks column records any restriction to a specific build.

That structure is what separates a genuine parts catalogue from a generic drawing pack. You are not looking at an artist’s impression of a forklift – you are looking at the same figure numbers and part numbers that a Linde parts counter works from, which means the number you write down is the number that gets ordered.

Why This Catalogue Saves Time and Money

Narrow aisle trucks are expensive to have standing still. Every hour a 5222 is off the wire is lost throughput, and the most common reason a truck stays down is not the repair itself but the wait for a part that turned out to be the wrong one. This catalogue removes that loop. You identify the assembly from the exploded view, read the part number from the table, check the remark column against your truck’s serial number, and order once.

It is equally useful for the jobs that never make it to a dealer: replacing a leaking seal in a lift cylinder, swapping a worn support roller, renewing a spring-operated brake, tracing a fault through the main current cable assemblies, or rebuilding a load wheel brake that has been dragged too long. The exploded views make the sequence obvious, and the parts tables make the shopping list exact.

For fleet operators, the catalogue doubles as a reference document – it shows what is serviceable, what comes as a kit, what comes as a complete assembly, and where Linde has issued running changes with serial number breakpoints. That is the difference between stocking the right wear parts and stocking the wrong ones.

IMAGES PREVIEW

Delivered as an instant PDF download, the catalogue opens on any device – laptop in the office, tablet on the shop floor, phone at the parts counter – and every page can be printed for the workshop binder. No shipping, no waiting, no single-licence software to install. Buy it, download it, and put the truck back on the wire.