Raymond 9600 9700 Swing-Reach Truck Parts Manual With ACR System – PDF Download

Description

The Raymond 9600 9700 Swing-Reach Truck Parts Manual With ACR System is the full illustrated parts catalog for the Model 9600 and Model 9700 Swing-Reach trucks built with the ACR System. Published by The Raymond Corporation under document number 1089038 and dated April 19, 2016, this 452-page parts manual applies to trucks from serial number 100 and up. Every serviceable assembly on the machine is drawn as an exploded illustration with numbered callouts, and each callout resolves to a part number, a description and a quantity so the correct component can be identified the first time.

File Details

• Manual type: Illustrated parts manual (parts catalog)
• Brand / manufacturer: The Raymond Corporation
• Models covered: Model 9600 and Model 9700 Swing-Reach trucks with the ACR System
• Serial number applicability: 100 & up
• Document number: 1089038
• Publication date: April 19, 2016
• Language: English
• File format: PDF
• Page count: 452 pages
• Indexes: Alphabetical Parts Index (Appendix A) and Numerical Parts Index (Appendix B)

Chapters Covered

• Section 1 – General Information: Hardware, Critical Parts, Recommended Spares
• Section 2 – Finish & Accessories: Frame and Mechanical Parts, Finishing Decals and Covers, Cover Installation, Seat Installation, Floor and Deadman Pedals, Sidegate Installation (1-Bar), Sidegate Installation (3-Bar), Battery Roller Installation, Roller Assembly Battery, Tether Installation Mechanical
• Section 3 – Steering & Controls: Steering and Controls Installation, Steer Gearbox and Motor Assembly, Steer Tiller
• Section 4 – Drive & Brake: Drive Unit Installation, Lower Drive Unit Assembly, Wheel Assembly Drive, Brake Installation, Electric Brake Assembly, Pedal Assembly
• Section 5 – Electrical Components & System: Electrical Installation Tractor, Electrical Installation Carriage, Electrical Installation Mini-Mast and Load Handler, Height Encoder Installation, Encoder Assembly, Contactor Installation and Assemblies, Card Assembly Fuse/Relay, Electric Horn Installation, Control Arm Assembly Right-Hand and Left-Hand, Handle Assembly Control Right-Hand and Left-Hand, Connector Assembly Battery, Cable Assembly Proximity, Sensor Switch Assembly Mini Height, Fan Installation Load Handler Motor, Traction Motor Assembly, Lift Motor Assembly, Load Handler Motor, Control Assembly Wire Guidance
• Section 6 – Hydraulic Components: Tractor Manifold Piping, Manifold Assembly Main, Manifold Assembly Load Handler, Manifold Assembly Rotate, Reservoir Installation and Assembly, Mast Piping, Load Handler and Mini Mast Piping, Auxiliary Carriage Piping, Pump and Motor Installation and Assembly, Lift Pump Assembly, Load Handler Pump and Motor Installation and Assembly, Traverse Motor and Manifold Assembly, Hydraulic Motor (Traverse), Cylinder Assembly Lift Main Mast (Model 9700), Cylinder Assembly Lift Main Mast (Model 9600), Mini Mast Lift Cylinder Assembly, Reach Cylinder Assembly
• Section 7 – Mast: Elevating Section Model 9600, Elevating Section Model 9700, Elevating Section Pulleys Covers and Chain Installation, Load Wheel Installation, Platform Assembly, Mini Mast Installation, Mini Mast Assembly, Pulley Sheave Assembly, Load Handler, Carriage Assembly, Fork Installation
• Section 8 – Options & Kits: Plate Assembly Tablet, Fire Extinguisher Installation, Barrier Installation, Platform Barrier and Alteration Plate, Cup Holder Installation, RF Terminal Bracket, Cab Enclosure Assemblies (Front Panel, Rear Panel, Roof Panel, Side Frame and Doors), Mechanical Guide Rollers, Roller Switch Assembly, Fan Installation Top Cover, Light and Fan Package (LED), Auxiliary Light Installation, Battery Gate Switch, Auxiliary Power (50 Amp), Auxiliary Power (2 Amp and 10 Amp), Alarm Installation, iPORT Wiring Harness, End-of-Aisle Slowdown, Wire Guidance, Tractor Antenna Assembly, Frame Antenna Assembly, Warning Light Installation, Operator Cooling Fan Installation and Assembly, Fork Positioner Installation, Wheel Guard Plates Installation, iWAREHOUSE RED, Fork Telescopic Installation, Key Switch Installation
• Appendix A – Alphabetical Parts Index
• Appendix B – Numerical Parts Index

What separates this parts manual from a general service book is the way it is organised around the machine rather than around a narrative. Each of the eight sections opens with an installation or assembly drawing, then the accompanying list carries the item number, part number, description, service group and quantity for that drawing. Hardware is isolated in its own sheet set at the front, and critical parts and recommended spares are separated out, so a rebuild list can be assembled without reading through every diagram in the truck. The two appendix indexes let you work from either direction – if you already have a Raymond part number in hand, the numerical index points you to the drawing and item; if you only know the component name, the alphabetical index does the same job. Length-dependent parts such as over-the-mast hoses, drive belts, piston rods and lift cylinders are catalogued by OACH dimension, which matters a great deal on a Swing-Reach because the same base truck can be built at many different lift heights.

Where This Parts Catalog Is Used

The 9600 and 9700 are narrow-aisle Swing-Reach machines, and the assemblies in this book reflect that: the mast section, the mini mast, the traverse motor and manifold group, the reach cylinder and the rotating turret carriage are all covered in the depth a technician needs when a fork carriage, reach mechanism or turret stops behaving. The electrical section goes past simple wiring and into the height encoder, the steer encoder, the contactor boxes, the fuse and relay card, the wire guidance control assembly and the control arm handles, which is where most intermittent faults on these trucks eventually land. Hydraulically, the main manifold, load handler manifold and rotate manifold are each broken out with their coils, proportional valves, pressure control valves and check valves listed individually, so a leaking or sticking solenoid can be replaced rather than the entire block.

The options section is worth calling out separately. Raymond shipped a long list of factory and field options for these trucks, and the manual documents them as their own kits – cab enclosures, LED light and fan packages, auxiliary power at 50 amp or at 2 and 10 amp, warning lights, operator cooling fans, telescopic forks, fork positioners, wire guidance with tractor and frame antennas, end-of-aisle slowdown and iWAREHOUSE RED. If a truck in your fleet was ordered with any of these, the kit lists tell you exactly which fasteners, brackets, covers, harnesses and decals belong with it.

Why the Correct Part Number Matters

Ordering the wrong component on a Swing-Reach is expensive in a way that is easy to underestimate. Several assemblies in this catalog exist in multiple revisions that look nearly identical on the truck – the lower drive unit has a Raybuilt variant, the traction and lift motors have EE versions, the reach cylinder is offered in eleven different stroke lengths from 4 in. to 9 in., and the fork weldments differ between 3 in. lowered height and floor lowered height. Working from the exploded views and the part number lists removes that guesswork. You can confirm a superseded part, check whether a fastener or shim is included with a larger assembly, and verify quantity per truck before a job is quoted.

Repairs and Rebuilds This Manual Supports

• Rebuilding the lower drive unit, including gear sets, bearings, seals and shim packs
• Servicing the electric brake, friction pads and magnet body sub-assembly
• Replacing mast rollers, load wheels, wheel hubs and eccentric roller studs
• Overhauling the main mast, mini mast and reach cylinders with their seal kits
• Rebuilding the traverse hydraulic motor and its seal, bearing and rotor components
• Servicing the traction, lift and load handler motors, brushes and speed sensors
• Replacing control arm handles, potentiometers, rocker switches and horn assemblies
• Replacing steer tiller components, the steering encoder and the steer gearbox
• Reworking the platform, sidegates, barriers, seat base and deadman pedals
• Fitting or repairing cab enclosures, guide rollers, lights, antennas and alarms

Whether you are rebuilding one machine or supporting a fleet of 9600 and 9700 trucks, this parts manual gives you the drawings, the part numbers and the quantities to do the job without waiting on a dealer to look it up. Everything is in a single indexed PDF, so you can search a part number, jump to the illustration and confirm the item on screen before ordering.

Delivered instantly as a PDF after checkout – no shipping, no waiting on a disc, no scanning a paper copy. Open it on a laptop, tablet or phone in the shop, print only the sheets you need for the job in front of you, and keep the master copy on file for the next repair.

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