Linde Reachstacker Service Training Manual – Perkins 2000e Engine, 36000 Transmission, D101 Axle & Hydraulic Systems Repair Guide

Description

Linde Reachstacker Service Training Manual

This Linde Reachstacker Service Training Manual is a comprehensive technical guide covering the maintenance, repair, and troubleshooting of Linde reachstacker equipment. Whether you are servicing the Perkins 2000e diesel engine, overhauling the 36000 series power shift transmission, or diagnosing hydraulic faults in the boom and spreader, this manual provides the detailed procedures, specifications, and diagnostic information needed to complete the job correctly.

File Details

• Manual Type: Service Training Manual
• Brand: Linde
• Engine Covered: Perkins 2000e
• Language: English
• Page Count: 374
• File Format: PDF

Chapters Covered

• Diesel Engine — Engine specifications, tappet clearance adjustment, compression checking, rocker cover removal, drivebelt checking and tensioning, cylinder head removal and installation, engine timing, injection nozzles, fuel injection pump removal and installation, fuel feed pump, engine shutdown solenoid, turbocharger oil feed cleaning, Perkins by-pass filter, thermostat, coolant pump, fault diagnosis, torque loadings, special tools
• Hydrodynamic Travel Drive — Schematic diagram of the powertrain, power shift transmission specifications, torque converter purpose and design, 36000 series 4-speed transmission, oil flow through the transmission, oil flow through the control valve, transmission dump system, upshift inhibitor, troubleshooting, pressure test and connections, aids for measurements, Clark 36000 series power shift transmission troubleshooting, electronic gear selector description, EGS fault diagnosis, inductive sensor adjustment
• D101 Series Drive Axle — Specifications for D101, axle drive settings, torques for screws and nuts, utilisation of liquid glue, disassembly or assembly of wheels with clamping rim fastener, assembly of hub differential, assembly of the face seal, installing the planetary housing, hub planetary reduction gear, repairing the hub planetary reduction gear, axle drive, installing and adjusting the spiral bevel gear, adjusting the contact pattern, adjusting the spiral bevel gear taper roller bearing, securing the locknut, assembly of differential, assembly of axle carrier, adjustment of contact pattern of Gleason type gear teeth, special tools
• Truck Body — Chassis assembly, cabin, repairing the cabin glass pane, repairing the cabin window pane (glass-to-glass), repairing the cabin window pane with aluminium frame (sliding window), repairing the roof window without frame or channels
• Steering System — Steer axle type L101, steering hydraulics circuit diagram, description of the steering hydraulics, removing and installing the steer axle, repairing the steer axle, renewing the wheel bearings, adjusting the wheel bearings, stub axle, removing the stub axle, installing the stub axle, steering cylinder, removing and installing the steering cylinder, sealing the steering cylinder, changing the steering cylinder seals, adjusting the steering stops, special tools
• Braking System — Braking system circuit diagram, description of the hydraulic braking system, schematic diagram of the braking system, pressure measurements, accumulator charging valve, construction of the wet multiple disc brake, checking the lining wear, installation of the piston cups, installation of the piston into the brake anchor plate, checking the air gap, leakage test specification for the hydraulic braking system and the cooling oil compartment, final assembly, parking brake, mechanical floating caliper disc brake, parking brake assembly, replacement of the brake pad, instructions for assembly of the disc brake, brake disc
• Electrical System — Wiring diagrams, legend to wiring diagrams, truck wiring diagram, location of boxes on the truck, programmable computer control system, load safety system panel, check and adjustment of the computer control, safety precautions for handling the computer control, table of the operative menu, output signal legend, input signal legend, operation of the computer system, installation instructions for potentiometers and sensors, table of the length references for Reach Stacker 4 High and 5 High, replacement of a computer and necessary adjustments, examples of computer programming, safety shutoff relay box (B7), electric circuit diagram, wiring diagram of the relay box, functional description of the relay box, self test codes, additional information
• Hydraulic System — Legend for hydraulic circuit diagrams, hydraulic circuit diagram, hydraulic circuit diagram with pilot pressure damping, hydraulic circuit diagram with boost pressure damping, working hydraulics schematic with spreader pilot pressure damping, working hydraulics schematic with spreader boost pressure damping, pilot circuit schematic with pilot pressure damping of spreader, pilot control circuit schematic with spreader boost pressure damping, functional description of the hydraulic system, functional description of the hydraulic control system, schematic of hydraulic system functions
• Boom and Spreader — Boom, description, boom removal, boom assembly, boom repairs, boom extension cylinder, lift cylinder, sliding bearings, spreader model 817, operation and construction, technical data and schematic diagrams, operating and performance data, hydraulic circuit diagrams for spreader model 817, wiring diagrams for spreader model 817, spreader removal, spreader assembly, spreader repairs, sliding bearings, repairing the twistlocks, beam extension cylinders, sideshift cylinder, levelling cylinder, stop cylinder, slewing gear, spreader model 857 (piggyback), operation and construction, technical data, operating and performance data, hydraulic circuit diagram for spreader model 857, wiring diagram for spreader model 857, spreader removal and assembly, repairing the 857 series spreader
• Optional Equipment — Automatic greasing system, functional description, technical data, position of the distribution blocks and grease points, wiring diagram, grease pump, electronic timer, adjusting the interval time, testing the timer and the complete system, venting procedure, alarm signals, dispensers, dispenser versions, dispenser operation, other components, pressure switch, grease reservoir, grease piston, lubricant, Greenlube lubricant specifications, filling the reservoir, malfunctions and remedies, sliding cabin, hydraulic circuit diagram, schematic diagram, electrical system, adjusting the chain tension, adjusting the cabin traversing speed, vertical lift, circuit diagrams, legends, hydraulic circuit diagram and wiring diagram for vertical lift, wiring diagram for computer box with vertical lift, computer box signals with vertical lift, input signals, output signals, schematic representation of hydraulic components for vertical lift, extension hydraulics, retraction hydraulics, lift hydraulics, lowering hydraulics
• Technical Data

The Linde Reachstacker Service Training Manual is more than a collection of specifications — it is a structured training resource that walks a technician through the complete reachstacker from the diesel engine through the hydrodynamic travel drive, axle assemblies, braking system, electrical architecture, hydraulic circuits, and the boom and spreader assemblies. Each chapter builds from component identification and operating principles into step-by-step removal, disassembly, inspection, assembly, and adjustment procedures, with torque values, pressure settings, wear limits, and diagnostic tables presented alongside the relevant work. The manual also includes dedicated troubleshooting sections for the engine, transmission, braking system, and electrical system, along with wiring and hydraulic schematics that make fault tracing practical rather than theoretical.

Why This Manual Matters

Reachstackers are high-value machines operating in demanding port and terminal environments. Correct service procedures protect that investment. This manual gives you the manufacturer’s own training-level guidance: the correct tappet clearances for the Perkins 2000e, the right oil flow through the 36000 series power shift transmission, the proper shim thickness for the D101 spiral bevel gear, the air gap specification for the wet multiple disc brake, and the hydraulic circuit logic for the boom and spreader. Without these reference values, even experienced technicians risk guesswork. With them, you can diagnose accurately, repair confidently, and return the machine to service with the assurance that critical systems are set to specification.

Who This Manual Is For

This Linde Reachstacker service training manual is written for professional diesel technicians, fleet maintenance workshops, port equipment service teams, and technically minded owner-operators who need factory-level information on the Perkins 2000e engine, Clark 36000 transmission, D101 drive axle, L101 steer axle, braking system, electrical system, hydraulic system, and boom and spreader assemblies. It is also valuable for training purposes — the structured progression from component description to repair procedure makes it suitable for apprentices and technicians new to reachstacker systems.

What You Can Do With This Manual

• Adjust tappet clearances, check compression, and service the cylinder head on the Perkins 2000e diesel engine
• Remove and install the fuel injection pump, adjust injection timing, and service injection nozzles
• Troubleshoot the 36000 series power shift transmission using pressure tests, stall tests, and oil condition checks
• Diagnose EGS faults using the self-test modes and inductive sensor adjustment procedures
• Rebuild the D101 drive axle differential, adjust spiral bevel gear contact patterns, and assemble hub planetary reduction gears
• Repair the L101 steer axle, renew wheel bearings, remove and install the stub axle, and seal the steering cylinder
• Service the wet multiple disc brake, check lining wear, replace brake pads, and adjust the parking brake
• Navigate the electrical system using wiring diagrams, relay box schematics, and computer control input/output signal legends
• Trace hydraulic faults using circuit diagrams for working hydraulics, pilot circuits, and spreader controls
• Repair boom extension and lift cylinders, sliding bearings, twistlocks, beam extension cylinders, sideshift, levelling, and stop cylinders on spreader models 817 and 857
• Maintain the automatic greasing system, sliding cabin, and vertical lift optional equipment

Delivery

IMAGES PREVIEW

This Linde Reachstacker Service Training Manual is delivered as an instant PDF download immediately after payment. There is no shipping, no waiting, and no physical media to lose or damage. The file can be viewed on any device — laptop, tablet, or smartphone — and printed pages can be taken directly to the machine. Whether you are working in the workshop or out in the yard, the manual is accessible when and where you need it.