Liugong CPC20 CPCD20 CPC25 CPCD25 Forklift Parts Manual – PDF Download

Description

Liugong CPC20 / CPCD20 / CPC25 / CPCD25 Forklift Parts Manual

This is the complete illustrated parts manual for Liugong CPC20, CPCD20, CPC25 and CPCD25 internal combustion counterbalanced forklift trucks. The manual covers multiple engine configurations, including Xinchai diesel, Isuzu C240PKJ, and non-certified GM3.0 power plants, and spans every major assembly from the engine and transmission through to the mast, hydraulic system, electrical system and counterweight. Whether you are ordering replacement parts, rebuilding a component, or identifying a specific fastener, this parts manual gives you the exploded diagrams and part numbers you need.

File Details

• Manual Type: Illustrated Parts Manual (零件图册)
• Brand: Liugong
• Models Covered: CPC20, CPCD20, CPC25, CPCD25 (including LPG variants)
• Engines Covered: Xinchai (新柴系列), Isuzu C240PKJ (五十铃 C240PKJ), Non-Certified GM3.0, A490BPG Diesel Engine
• Language: Bilingual — Chinese / English
• File Format: PDF
• Page Count: 636 pages

Chapters Covered

• Safety Signs and Labels (标牌): Decal groups for CPC20 and CPCD20 in Chinese, ISO and CE configurations; decal groups for CPC25 and CPCD25 in Chinese, ISO and CE configurations.
• Power System (动力系统): Xinchai engine system, Isuzu C240PKJ engine system, non-certified GM3.0 engine system, engine cushion assemblies, A490BPG diesel engine sub-assemblies (flywheel housing, cylinder head, oil sump, piston rod, crankshaft flywheel, timing gear train, cylinder head cover, oil pump, cooling water pump, fuel supply, oil filter and alternator), air intake devices, air filters, exhaust systems, choke switch, oil/water separator, cooling systems, radiators and throttle control systems.
• Transmission System (传动系统): Front wheel assembly, drive axle, TCM 2-ton wheel brake, manual transmissions for CPC and CPCD variants with Xinchai and Isuzu engines, YQX25A and YQX25 hydraulic transmissions, gearshift assemblies, differential assemblies, main shaft groups, clutch sections, and shift control systems.
• Steering System (转向系统): Rear wheel assembly, steering axle assembly, steering axle, and steering device.
• Frame System (车架系统): Frame assemblies for Xinchai and GM3.0 variants, tank caps, oil suction covers, oil return filter covers, oil suction flanges, fuel tank covers, cover assemblies, steps, instrument frame assemblies (standard, cup holder, GM3.0 variants), engine hood, LPG conversion device, LPG steel bottle, bracket, seat options, and overhead guard assemblies.
• Brake System (制动系统): Parking brake assembly, parking brake device, service brake systems for CPCD and CPC, and brake lines.
• Hydraulic System (液压系统): Steering hydraulic system, mast hydraulic systems for various mast heights (2/3m, 3.5/4/4.5m, 5m, 3.3m, 3.5/4m, 4.5m, 3/3.3m full free, 3m full free with sideshifter, 3.5m full free with sideshifter, 4m full free with sideshifter, 3.5m full free with quadruple valve, 4.5/4.7m full free, 5m full free, 3.5m full free with sideshifter, 4.5m full free with sideshifter, 4.7m full free with sideshifter), guide rollers, roller assemblies, elbows, valve blocks, tilt cylinder mountings, control valve assemblies (double, triple, quadruple), control valve operating assemblies, and pump assemblies.
• Electric System (电器系统): Frame wiring for Xinchai, Isuzu C240PKJ and GM3.0, instrument wiring, light groups, overhead guard wiring, battery wiring, electronic control units, and rotating beacon wiring.
• Mast (门架): Mast assemblies for 2-stage standard, 2-stage 3.3m with sideshifter, 2-stage 3/3.3m full free, 2-stage 3/3.5/4m full free with sideshifter, 2-stage 3m full free with quadruple valve, 3-stage full free, 3-stage full free with sideshifter, and 3-stage 4.7m full free with sideshifter; outer mast assemblies, inner mast assemblies, middle mast assemblies, chains, cylinder supports, clamps, seat assemblies, roller assemblies, fork arm carriers, and load backrests.
• Attachments (属具): Forks for CPC20, CPCD20, CPC25, CPCD25, hooks, sideshifters, and drum clamps.
• Counterweight (配重): Counterweight assemblies and components.
• Others (其他): Heating systems for Xinchai and Isuzu, fan, and fire extinguisher.
• Standard Part Table (标准件规格表): Comprehensive listing of standard fasteners, washers, snap rings, O-rings, bearings, seals and other standard components with part numbers and specifications.
• Schematics (原理图): Hydraulic schematic, electric schematic for Xinchai, Isuzu C240PKJ and non-certified GM3.0.

This Liugong forklift parts manual is organised for fast identification of every component across the CPC20, CPCD20, CPC25 and CPCD25 range. Each assembly section opens with a detailed exploded-view illustration where every item is numbered, followed by a parts list that cross-references the item number to the Liugong part number, version, part name, quantity and service code. The service code column flags important handling notes such as parts that require machining before installation, accurate parts requiring dealer consultation, assemblies that cannot be purchased separately, parts available in the spare parts box, quantities that vary by machine, special service parts, modified parts, new parts and deleted parts. Interchangeability information is also provided so you can confirm whether a superseded part can be used in place of the original. The manual also includes a serial number column to help you identify which version applies to your specific machine.

What This Parts Manual Enables You to Do

With this Liugong CPC20 / CPCD20 / CPC25 / CPCD25 forklift parts manual, you can confidently order the correct replacement parts without guesswork. The exploded diagrams make it straightforward to locate every individual component — from a single bolt or O-ring to a complete hydraulic transmission assembly. Whether you are servicing a Xinchai-powered CPC20, an Isuzu C240PKJ CPCD25, or a non-certified GM3.0 variant, the manual covers the specific part numbers and quantities you need.

For workshops and fleet operators, having the right parts manual means fewer ordering errors, less downtime, and faster turnaround on repairs. The interchangeability and service code information helps you understand when a part has been superseded, when a dealer consultation is required, and when a component is only available as part of a larger assembly. The standard part table is particularly useful for identifying commonly used fasteners and seals by size and specification.

IMAGES PREVIEW

The manual is delivered as an instant PDF download — no shipping, no waiting. You can access it on any device, print the pages you need for the workshop, and search through the parts lists and diagrams at your own pace. This is an indispensable reference for anyone maintaining or repairing Liugong CPC and CPCD series forklift trucks.