M1113, M1114, M1151, M1152, M1165, M1167 Up-Armored Humvee Unit, Direct Support, and General Support Maintenance Repair Parts and Special Tools List – PDF Download

Description

The M1113, M1114, M1151, M1152, M1165, M1167 Up-Armored Humvee Unit, Direct Support, and General Support Maintenance Repair Parts and Special Tools List – PDF Download is the complete, official U.S. Army (TM 9-2320-387-24P), U.S. Air Force (TO 36A12-1A-3064), and Marine Corps (TM 11033-INP) technical manual for the Expanded Capacity Vehicle (ECV) fleet.

This is the master reference for parts identification, special tool support, and maintenance supply data for up-armored M1113, M1114, M1151, M1152, M1165, and M1167 Humvee variants. This RPSTL (Repair Parts and Special Tools List) supersedes the September 1998 edition and contains hundreds of pages of new and revised parts data, including updates for the M1167 TOW ITAS carrier, M1151A1, M1152A1, and M1165A1 IAP/Armor Ready configurations.

Every major assembly is covered with exploded-view illustrations and itemized part numbers, NSNs, CAGEC codes, and SMR (Source, Maintenance, and Recoverability) codes. This is not a lightweight parts catalog; it is the comprehensive U.S. military logistics manual used by unit, direct support, and general support maintenance levels.

Whether you are maintaining, restoring, or supporting a fleet of up-armored HMMWVs, this manual provides the exact part numbers, NSNs, cross-references, and special tool lists needed to keep these vehicles mission-ready. The manual is fully searchable and printable, covering the entire drive train, power pack, suspension, brakes, cooling, fuel, electrical, body, and armament systems.

File Details

• Manual Type: U.S. Army Repair Parts and Special Tools List (RPSTL)
• Document Numbers: TM 9-2320-387-24P / TO 36A12-1A-3064 / TM 11033-INP
• Publication Date: 31 August 2009 (most current revision, incorporating changes through 2009)
• Supersedes: TM 9-2320-387-24P, 1 September 1998
• Brands/Models Covered: M1113 S250 Shelter Carrier, M1114 Up-Armored Carrier, M1151 Expanded Capacity Armament Carrier, M1151A1 IAP/Armor Ready Armament Carrier, M1152 Expanded Capacity Enhanced, M1152A1 IAP/Armor Ready Enhanced, M1165 Command and Control/General Purpose, M1165A1 IAP/Armor Ready, M1167 Expanded Capacity TOW ITAS Carrier
• Language: English
• Page Count: 1,500+ pages
• File Format: PDF

Chapters Covered

The manual is organized into functional groups, each containing specific figures and parts lists. The following major chapters are covered in depth:

• Group 01 – Engine: Engine assembly, mounting brackets, cylinder head, crankshaft, flywheel, piston and rod assemblies, camshaft, timing chain, rocker arms, crankcase cover, oil pan, oil pump, oil cooler lines, and crankcase depression regulator valve.
• Group 03 – Fuel System: Fuel injector nozzles, fuel lift pump, injection pump, supply and return lines, fuel injection pump housing and rotor, air cleaner and air horn, turbocharger assembly, fuel tank assembly and straps, fuel filler and vent lines, fuel filter/water separator, glow plugs, and accelerator controls.
• Group 04 – Exhaust System: Muffler, exhaust pipes, heat shields, and catalytic converter.
• Group 05 – Cooling System: Radiator and mounting hardware, surge tank, radiator shroud, thermostat and water crossover, radiator hoses, water pump, tensioner and idler pulleys, fan assembly and serpentine belt, and geared fan drive.
• Group 06 – Electrical System: 200-amp alternator (Niehoff) and mounting hardware, starter motor and cable assemblies, instrument panel and cluster, circuit breakers, directional control unit, transmission control module, front and rear composite lights, headlights, blackout lamps, clearance marker lights, sending units, sensors, horn assembly, batteries and cables, buss bar, slave receptacle, and wiring harnesses (engine, body, transmission).
• Group 07 – Transmission: Transmission and transfer control assembly, shift controls, torque converter, transmission mounting hardware, parking lock system, planetary gear carrier, direct/forward/intermediate/overdrive clutches, servo and governor assemblies, control valve and accumulator, transmission oil pump, and cooling/vent lines.
• Group 08 – Transfer: Transfer assembly (front and rear halves), differential and cooler lines, transfer oil cooler, shift mechanisms, and vent lines.
• Group 09 – Propeller Shafts: Front and rear propeller shaft assemblies.
• Group 10 – Front Axle: Halfshafts, differential, front knuckle and geared hub assemblies, control arms and ball joints.
• Group 11 – Rear Axle: Halfshafts, differential, rear knuckle and geared hub assemblies, control arms, and differential cooler lines and components.
• Group 12 – Brakes: Parking brake assembly and cables, front and rear service brake calipers and rotors, brake lines, proportioning valve, master cylinder, hydro-boost, and brake pedal assembly.
• Group 13 – Wheels: Wheel and runflat assemblies, tires (MT and MTR load range D/E).
• Group 14 – Steering: Steering column and wheel, steering linkage, power steering gear and pump, remote reservoir, hydro-boost, and hydraulic lines.
• Group 15 – Frame and Towing Attachments: Frame assembly, body mount brackets, suspension crossmembers, air lift brackets, bumpers, lifting shackles, and towing pintle assembly.
• Group 16 – Springs and Shock Absorbers: Front and rear springs, shock absorbers, stabilizer bar, and rear radius rods.
• Group 18 – Body and Hood: Complete body components including mounting hardware, hood and grille, doors (standard, ballistic, and Frag 5), door window assemblies, armor kits, turret assemblies, cargo shells, windshield assemblies, seats, seat belts, and interior insulation.
• Group 20 – Winch: Rear hydraulic winch assembly, mounting hardware, hoses, control valve, motor, and gearbox.
• Group 22 – Body and Chassis Accessory Items: Soft top enclosures, windshield wipers, mirrors, heaters, radio racks, and data plates.
• Group 33 – Special Purpose Kits: Arctic kits, deep water fording kits, front/rear winch kits, O-GPK kits, underbody protection kits, and automatic fire extinguishing system (AFES) components.
• Group 47 – Gages, Weighing, and Measuring Devices: Speedometer and air restriction indicator.
• Group 52 – Refrigeration, Air Conditioner: A/C insulation, compressor, condenser, evaporator, and wiring harnesses.
• Group 94 – Repair Parts Kits: List of all available repair parts kits.
• Group 95 – Bulk Items: Bulk materials listing.
• Group 26 – Tools and Test Equipment: Special tools for engine, transmission, transfer case, axle differentials, geared hubs, steering, and pinion setting kits.

This manual provides the complete logistics data required for ordering repair parts and special tools. Each figure provides an illustrated breakdown of assemblies, allowing maintenance personnel to identify components visually. The part number index and NSN index provide fast cross-referencing, ensuring the correct part is ordered each time.

Why This Manual Matters: The up-armored HMMWV is a critical platform for combat and operational missions. Correct part identification is essential for mission readiness, safety, and fleet sustainment. Using this official Army RPSTL ensures that maintenance actions are supported with accurate, manufacturer-level parts data, preventing costly ordering errors and downtime.

The manual is delivered instantly as a digital PDF. No shipping, no waiting. It can be viewed on any device (PC, Mac, tablet, smartphone) and printed for use in the workshop. An authorized, searchable copy of the complete technical manual is ready for immediate download after purchase.