MacGregor Hydramarine HMC 3293 LKO Offshore Knuckle Jib Crane Electrical Vendor Data Manual – Volume 4 of 4 PDF

Description

MacGregor Hydramarine HMC 3293 LKO Electrical Vendor Data Manual – Volume 4 of 4

This is the fourth and final volume of the MacGregor Hydramarine user manual set for the HMC 3293 LKO 250-25(500-10)(1000-8)AHC Hydramarine offshore knuckle jib crane. Where the earlier volumes cover the mechanical and operational side of the crane, this volume is the electrical reference library: a complete compilation of manufacturer datasheets for the cables, control components and field devices fitted to the machine. It was issued as a project document for the Adams Challenge #400 build and released to the customer, Astilleros BALENCIA S.A.

For anyone maintaining, troubleshooting or rebuilding the electrical system of this crane, the value of a volume like this is straightforward. Every cable tag and device designation used on the machine is listed with its full specification, part number and manufacturer, so a replacement can be sourced correctly and a wiring fault traced back to the right component without guesswork.

File Details

• Manual type: Electrical vendor data / component datasheet compilation
• Equipment: Hydramarine Offshore Knuckle Jib Crane, type HMC 3293 LKO 250-25(500-10)(1000-8)AHC
• Brand / supplier: MacGREGOR Hydramarine AS, Andøyveien 23, N-4623 Kristiansand, Norway
• Customer: Astilleros BALENCIA S.A
• Project: Adams Challenge #400
• HM project no.: SP1940-1
• HM doc. no.: SP1940-1-15-4 UM
• Volume: Volume 4 of 4 (User Manual set)
• Revision: 0 – As built
• Revision date: 20.01.09
• Language: English
• Page count: 625
• File format: PDF

What This Volume Covers

The document is organised as three datasheet libraries. Rather than a narrative service manual, it is a reference set — each item on the crane’s electrical bill of materials has its own manufacturer datasheet reproduced in full, with the associated crane reference tags listed so you can tie a tag on the machine back to the exact product.

Datasheets – Cables

The cable section covers the complete cable schedule with device designations and references, including the crane’s main power feeds, control wiring, PROFIBUS and data network cabling, field device leads and plug-with-cable assemblies. Featured cable types include:

• RADOX 4 GKW-AX halogen-free traction cable, 1.8/3 kV, in sizes from 1×50 mm² and 1×95 mm² up to 1×120 mm² – used for the main P, U, V, W and PE runs (W001 through W004 series tags)
• FlexFlame RFOU 0,6/1kV P1/P8 flame retardant, halogen-free, mud-resistant power cable from DRAKA – full range covered with dimensions, weights, copper content, current ratings, short-circuit ratings and ambient temperature correction factors
• ToughCat S/FTP Cat5E individually screened twisted pair with braiding, 4×2/0.22 mm², for tougher electrical and mechanical environments
• HELUKABEL MULTIFLEX 512-C-PUR UL/CSA drag chain cable, 600 V, for continuous flexing applications
• HELUKABEL TOPserv 121 PUR drag chain cable to UL AWM Style 20234 / DESINA
• PROFIBUS cable variants – LAPPKABEL UNITRONIC BUS L2/FIP, SIEMENS PROFIBUS FC Standard, Flexible, Trailing, FRNC and Marine cables, and UNITRONIC halogen-free PROFIBUS cable
• Coaxial, oil-resistant and general control cables in the W2xx, W3xx, W4xx, W5xx and W7xx tag series

Datasheets – Components

This is the largest section. It contains the panel-mounted electrical components used in the crane’s control cabinets and junction boxes. Covered items include:

• Contactors and auxiliary contacts – Moeller DILA, DILM and DIL series from 9 A up to the 250 A / 185 A / 40 A frames, plus associated auxiliary contact blocks
• Overload relays – Moeller ZB32 bimetallic overload relays and EMT6 thermistor relays
• Motor protective circuit breakers – PKZM0 series from 0.63-1 A through to 6.3-10 A, with auxiliary switch, shunt and undervoltage release accessories
• Circuit breakers – Moeller PLSM-C series in 1-, 2- and 3-pole configurations from 6 A up to 32 A, plus JEAN-MULLER LTL main fuse switch-disconnectors and SOCOMEC RM/RMS modular fuse disconnect switches
• Power supplies – Siemens SITOP power 2/5/10, SITOP smart 10 A, SITOP modular 20 A 1/2-phase, SITOP flexi 120 W adjustable 3-52 V, SITOP DC-UPS module 6 and 24 V/7 Ah battery module
• Relays and timers – Phoenix Contact PLC-RSC series, RELECO C10/C12/C9 interface relays, Moeller ETR4 time relays
• Safety and monitoring – Phoenix PSR safety relay, Carlo Gavazzi DPC01/PPC01 three-phase monitoring relays, CIRCUTOR earth leakage relays (RGU-10, CBS-4/CBS-8, RN, WRU, WRN, WGBU, WGU-90), CIRCUTOR current transformers and earth fault transformers, hour counters, panel meters
• Siemens SIMATIC S7-300 – SM321 digital input modules (16 and 32 channel), SM322 digital output modules, SM331 analog input modules, SM332 analog output modules, IM153-1/IM153-2 ET200M interface modules, CPU 317-2 PN/DP, RS-485 repeater and PROFIBUS connector
• Switchgear and control gear – Moeller M22 pushbuttons, selector switches, key switches, emergency stop, mushroom actuators, buzzers, contact elements, Kraus & Naimer main switches
• Transformers – NORATEL FR series encapsulated single-phase isolating transformers
• Terminals and wiring accessories – Phoenix Contact UK 5 N, UT 2.5, UT 4-MT, UT 4-HESI, UTTB 2.5-DIO double terminal with diode, fuse terminals with LED indication, optocouplers, Ethernet switch
• Video and monitoring – KRAMER PT-110 XGA transmitter, TP-120 XGA receiver and VP-200N splitter, KONTRON V Box Express industrial PC, ORLACO camera and monitor systems
• Valve control – PR electronics 2224 valve controllers in single and dual channel variants

Datasheets – Field Devices

The field device section covers the instruments and sensors mounted around the crane and its control stations. Items include:

• Load cells – ASI Automatikk 115 Te load pin for the main hoist (WT201) and a Ø100 mm 16 T load cell (WT202), with wiring colour code and hydraulic hose detail
• Pressure transmitters – HYDAC HDA 4700 series in 0-60 bar and 0-400 bar ranges (PT202, PT204, PT206, PT207, PT208, PT210, PT211, PT219, PT220) and VALCOM Series 27 transmitter for 0-0.3 bar (PT201.1)
• Temperature instruments – Jencon/Jensen Control PT100 temperature sensor in L-90 pocket with PT100 measuring insert to DIN IEC 751 (TT201) and DEVI Devireg 330 thermostat with NTC sensor (K03)
• Level switch – Monitrols series 35 float switch, R3/4in side mounted, IP68 or IP65 (LS201)
• Encoders – HENGSTLER ACURO AC 59 / AC 61 stainless steel absolute shaft encoders, single-turn and multi-turn, with SSI, BiSS, Parallel, Profibus, CANopen, CANlayer2, DeviceNet and Interbus interface options (ZT201 through ZT207)
• Proximity switches – Pepperl+Fuchs NEN20-18GM50-E2-V1 inductive sensor, 20 mm rated operating distance (ZS209.1, ZS241.1, ZS242.1, ZS251.1, ZS252.1)
• Joysticks – Penny & Giles JC400 multi-axis analogue output joystick and a second joystick type for the operator stations (HCV101, HCV102, H1)
• Motion reference – Kongsberg Seatex MRU Z heave, roll and pitch sensor for offshore crane heave compensation (ZT001)
• Slipring – ASI Automatikk slipring assembly for the crane’s rotating interface (JB450)
• Lighting and signalling – Norselight DHR 115 obstruction light, Norselight FLH halogen floodlight 500 W, Glamox MIR fluorescent armature 2×18 W
• Junction boxes – Technor TNCN / TNCC EEx e, ia stainless steel SS316 junction boxes in multiple sizes with ATEX certification
• Panel hardware – Winmate 17in LCD touch screen, Murr Elektronik ±10 V DC power supply, M-System M5MS potentiometer transmitter, ORLACO Uni switcher

How the Datasheets Are Laid Out

Each cable and component entry is presented with the manufacturer, a description, the part number, and — critically — the related crane tags and reference designations used on this specific machine. That means a device labelled, for example, -W701 or +ES400-K01 or +CC100-Q03 on the crane can be matched directly to the correct product datasheet, so the right replacement is ordered the first time. Terminal, wiring and dimension drawings are included where the manufacturer supplied them.

At the end of the volume, a consolidated index lists every datasheet in the set with its number, manufacturer, description and part number, giving a single-page view of the entire electrical content of the crane.

Who This Volume Is For

This is the reference for the electrical maintenance technician, the offshore crane engineer, the shipyard electrician commissioning the crane, and the procurement or spares specialist who needs to identify a part number from a tag on the machine. It is also useful for anyone carrying out a refit or fault-finding exercise on the HMC 3293 LKO electrical system, because the manufacturer’s own ratings, temperature correction factors, wiring colour codes and connection diagrams are all present rather than summarised.

Note that this is a vendor data compilation rather than a step-by-step repair manual. It tells you what each cable and component is, what it is rated for, and where it sits in the crane’s electrical system; it does not walk through disassembly procedures for the crane itself. If you are servicing the mechanical side or looking for operating procedures, those belong to the other volumes in the four-part set. What Volume 4 gives you is the complete electrical parts and specification library for this exact crane build.

Get the Electrical Reference for the HMC 3293 LKO Crane

With 625 pages of manufacturer datasheets tied to the specific tag references on this offshore knuckle jib crane, this volume lets you identify, cross-reference and order the correct electrical components for the Adams Challenge #400 machine without chasing down individual supplier documents. Correct part numbers mean fewer wrong-fit returns, faster fault clearance and a safer crane — particularly important on offshore lifting equipment where a component substitution outside the original specification is not acceptable.

IMAGES PREVIEW

Delivered as an instant PDF download after purchase. No shipping, no waiting. The file can be viewed on a laptop, tablet or phone, printed for the workshop or control room, and searched page by page to find a tag or part number quickly. Keep it with the crane’s documentation set so the electrical reference is always to hand when you need it.