Manitou MLA628-120 LSU Series 3-E2 Powershift Parts Manual 547866P

Description

File Details

• Manual type: Illustrated Parts Manual
• Brand: Manitou
• Machine series: MLA 628 Turbo PS Série 3-E2 / MLA 628-120 LSU PS Série 3-E2 Powershift
• Publication number: 547866P (catalogue 547866, revision R01-04)
• Publisher: Manitou North America, Inc., Waco, TX
• Language: English (section headers also printed in French, German, Spanish, and Italian)
• File format: PDF
• Page count: Approximately 636 pages of parts listings and illustrations

Chapters Covered

• Air filter assembly and air intake system
• Alternator and installation
• Front and rear axle differential, housing, pinion, reduction gear, pivot support
• Boom assembly, carriage and forks
• Brake circuit, front and rear brake discs, parking brake lever and installation, brake pedal
• Cab sections 1/10 through 10/10, cab mounting, cab details and adaptations
• Control valve assembly
• Cylinder assemblies: boom extending, compensating, lifting, steering, tilting
• Decals and machine identification markings
• Drive shafts, front and rear
• Electrical schematics for engine, lights, and primary systems
• Electrical relay and fuse details, electrical misc. details 1/3, 2/3, 3/3
• Engine and misc., engine block, crankshaft assembly, exhaust manifold, flywheel and housing
• Engine gasket kits, head assembly and misc., mounting brackets, oil cooler, oil filter mounting, oil pump and pan
• Engine rocker arm assembly, starter motor, timing cover with cam and gears, valve cover, water pump, turbo installation
• Exhaust system, fenders and misc., filters and belts
• Frame assembly 1/2 and 2/2
• Fuel lines, intake and return
• Gear box: complete, converter, converter housing, electric control valve, first and second gear, forward and reverse clutches, front housing, output shaft, pump and filter, pump gear, reverse gear, third and fourth gear, transmission housing
• Gear selector
• Hydraulic pump to engine installation
• Hydraulics: boom circuit compensation and tilting, control valve, principle circuit, steering
• Joystick control lever
• Radiator installation
• Seat assembly, installation and misc.
• Tires and wheels
• Transmission mountings and transmission-to-engine coupling

This Manitou MLA628-120 LSU Series 3-E2 Powershift parts manual is the reference document used to identify and order replacement components for both the MLA 628 Turbo PS and the MLA 628-120 LSU PS Série 3-E2 machines. Every major assembly is broken down into exploded-view illustrations with numbered callouts that map directly to part-number tables. The coverage runs from the smallest clip and seal up through complete sub-assemblies such as the torque converter, forward and reverse clutch packs, and the front and rear axle differentials. For anyone maintaining or rebuilding one of these Powershift machines, having the factory parts diagrams and the correct part references in one place removes the guesswork from component identification.

The engine section alone covers the 1104C-44T and 1104C-44TA engines used in this series, splitting them into block, crankshaft, head, rocker assembly, timing cover, oil pump, water pump, turbo installation, and gasket kits. The gear box section is similarly detailed, walking through the converter housing, pump gear, forward and reverse clutches, individual gear sets, output shaft, and the electric control valve that governs Powershift operation. Axle coverage separates front from rear across differential, pinion, reduction gear, housing, and brake discs, with a dedicated axle pivot support section. Hydraulic circuits are presented as their own drawings, covering the boom circuit for both compensation and tilting, the control valve, the main principle circuit, and steering. Electrical content includes primary, engine, and lighting schematics plus a dedicated relay and fuse section.

Because this is a parts catalogue rather than a service manual, the emphasis throughout is on correct part identification: every illustration is numbered, every number cross-references to a part number, description, and quantity in the accompanying tables. Symbols for serial-number applicability are used, so you can confirm whether a part applies from a given serial number, up to a serial number, or only within a serial range. This is particularly useful on a machine like the MLA628-120 LSU where components changed across the Series 3-E2 production run.

What This Manual Lets You Do

With this PDF on hand you can look up any part on the machine and order it with confidence. Whether you are replacing a leaking hydraulic cylinder seal, sourcing a specific gear in the transmission, identifying the correct brake disc for the front or rear axle, or tracking down a relay in the electrical system, the diagram and its parts list give you the reference number, the description, and the quantity required. Assembly-level breakdowns make it possible to rebuild a sub-component rather than replace it whole, which matters on expensive items like the converter, clutch packs, and final drives.

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Why It Matters

Guessing at part numbers on a Manitou Powershift machine leads to wrong orders, downtime, and return shipping. This manual uses the manufacturer’s own illustration codes, figure numbers, and section identifiers (for example 2 AA 101 for filters and belts, 5 BA 305 for the jib, 10 AE 496 for the boom tilting circuit, or AX 2553 for the front axle complete), so what you look up is what the parts system expects. Serial-number notes and applicability symbols further reduce the risk of ordering a component that was superseded partway through the series.

Instant PDF Delivery

You get the complete Manitou MLA628-120 LSU Series 3-E2 Powershift parts manual as a downloadable PDF the moment payment clears — no shipping, no waiting, no physical binder to misplace. Open it on a shop laptop, a tablet at the machine, or print just the pages you need for the job in front of you. The full document stays on your device for future reference, covering both the MLA 628 Turbo PS and the MLA 628-120 LSU PS Série 3-E2 in one file.