Manitowoc National Crane NBT40-1 Series Operator Manual – PDF DOWNLOAD

Description

Manitowoc National Crane NBT40-1 Series Operator Manual – PDF DOWNLOAD

FILE DETAILS:

Manitowoc National Crane NBT40-1 Series Operator Manual – PDF DOWNLOAD

Language : English
Pages :206
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Manitowoc National Crane NBT40-1 Series Operator Manual – PDF DOWNLOAD

SECTION 1 13
Introduction 13
General 13
Supplemental Information 13
New Owner 13
Basic Nomenclature 13
SECTION 2 17
Safety Precautions – Crane 17
General 17
Safety Alert Symbol 18
Signal Words 18
General 18
Accidents 18
Operator Information 18
Operator Qualifications 19
Operational Aids 20
Rated Capacity Limiter (RCL) Systems (If Equipped) 20
Anti-Two-Blocking Device 20
Working Area Limiter (If Equipped) 21
Equipment Stability/Structural Strength 21
Load Charts 22
Work Site 22
Wind Forces 22
Wind Speeds 23
Determination of 3-second wind gust speed at boom tip height: 25
Size and Shape of the load: 25
Determining Wind Drag Coefficient (Cd) 26
Maximum Permissible Wind Speed 27
Example and Sample Calculations (metric) 29
Example 1: Crane Configuration: 29
Load example 11: 30
Load example 12: 30
Load example 13a: 30
Load example 13b: 30
Example and Sample Calculations (Non-metric) 33
Example 2: 33
Load example 21: 34
Load example 22: 34
Load example 23a: 34
Load example 23b: 34
Lifting Operations 35
Counterweight 36
Outrigger Lift Off 36
Multiple Equipment Lifts 36
Tilt-Up Panel Lifting 36
Pile Driving and Extracting 37
Crane Equipment 37
Equipment Inspection 37
Electrocution Hazard 38
Set-Up and Operation 39
Electrocution Hazard Devices 39
Electrical Contact 40
Special Operating Conditions and Equipment 40
Grounding the Crane 40
Personnel Handling 41
Environmental Protection 42
Maintenance 42
Service and Repairs 43
Lubrication 43
Tires 44
Hoist Rope 44
Synthetic Hoist Rope 44
Wire Rope 44
Sheaves 46
Batteries 46
Engine 46
Transporting Equipment 46
Travel Operation 47
Work Practices 48
Personal Considerations 48
Crane Access 48
Job Preparation 48
Working 48
Lifting 49
Hand Signals 50
Boom Extension 52
Parking and Securing 52
Shut-Down 52
Cold Weather Operation 52
Temperature Effects on Hook Blocks 53
Temperature Effects on Hydraulic Cylinders 53
Overload Inspection 54
Boom Inspection 56
Superstructure Inspection 58
Carrier Inspection 60
SECTION 3 63
Safety Precautions – Aerial Lift 63
General 63
Safety Alert Symbol 63
Signal Words 64
General 64
Accidents 64
Operator Information 64
Operator Qualifications 65
Operational Aids 66
Working Area Limiter (If Equipped) 66
Aerial Lift Stability/Structural Strength 66
Work Site 67
Wind Forces 67
Aerial Lift Operations 67
Boom Extension 69
Counterweight 69
Outrigger Lift Off 69
Aerial Lift Inspection 69
Electrocution Hazard 70
Set-Up and Operation 70
Electrocution Hazard Devices 71
Electrical Contact 71
Special Operating Conditions and Aerial Lift 72
Grounding the Aerial Lift 72
Environmental Protection 72
Maintenance 72
Service and Repairs 73
Lubrication 74
Tires 74
Batteries 74
Engine 74
Work Practices 75
Personnel Considerations 75
Aerial Lift Access 75
Job Preparation 75
Working 75
Emergency Lowering Procedure 76
Parking and Securing 77
Shut-Down 77
Transporting Aerial Lift 77
Travel Operation 77
Cold Weather Operation 78
Temperature Effects on Hydraulic Cylinders 78
SECTION 4 81
Operating Controls – Crane 81
Chassis Cab Controls 82
Chassis Cab Ignition Switch 82
Power Take Off 82
Manual Shift Control 82
Air Shift Control 82
Electric Shift Control 82
Power Shift Control 82
Park Brake 82
Engine Speed Governor 82
Neutral Start/Safety Switch 82
Ground Controls 82
Crane Cab Controls 82
Outrigger Controls 82
Outrigger Control Panels 85
Handheld Outrigger Control 85
Extend/retract Switch 85
Outrigger Selector Switches 85
Emergency Stop Switch 85
Front Center Stabilizer Switch 86
Leveling of Equipment 86
Equipment Level Indicators 87
Swing Brake Pedal 89
Boom Telescope Pedal (if equipped) 89
Foot Throttle Pedal 89
RCL Display 89
RCL and Minimum Wrap Bypass Switch 90
Hydraulic Oil Indicator 90
Main Hoist Minimum Wrap Indicator 90
Main Hoist Speed Switch 90
Hand Throttle Control 90
Emergency Stop Switch 91
Operator Cab/Ground Control Ignition Switch 91
Aux Hoist Speed (if equipped) 91
Auxiliary Hoist Minimum Wrap Indicator 91
AC/Heater Vent 91
Receptacle 91
Radio Remote/Aerial Power Switch (if equipped) 91
Crane Control Power Switch 91
Hydraulic Tool Circuit Switch (if equipped) 91
Cab Work Light Switch 91
Skylight Wiper Switch 91
Windshield Wiper Switch 92
Cab Climate Controls 92
360°Swinglock Pedal (if equipped) 92
Boom Lift Control Lever 92
Hoist Control Lever 92
Hoist Rotation Indicator Display 92
Hoist Rotation Indicator 92
Telescope Control Lever 92
Warning Horn Button 92
Swing Control Lever 93
Seat Back Adjustment 93
Seat & Seat Frame Lever 93
Climate Control Unit 93
Swing Brake Switch 93
House Lock 93
Heater 93
Heater Cold Weather Fuel Mixture 93
Heater Coolant 93
Adjustable Swing Speed Valve 94
Operating Procedures 94
Crane Familiarization 94
Crane Cab Access 94
Crane Checks 94
Cold Weather Operation 95
Operation Below -40°F 95
Crane Warm-up Procedures 95
Engine 95
Transmission 95
Hoist 95
Swing Drive and Turntable Bearing 96
Axles 96
Hydraulic Oil System 96
Anti-two-block (A2B) Check 96
RCL Check 96
Outrigger Setup 97
Leveling of the Crane 97
Equipment Level Indicators Adjustment 97
Setting the Outriggers 97
Outrigger Monitoring System (OMS) 98
Outrigger Jack Monitoring 98
Startup 99
Outrigger Setup 99
During Operation 99
Hoist System Operation100
Hoist Two Speed Operation100
Counterweight100
Work Site Location100
Before Leaving the Chassis Cab100
Stowing and Parking100
Unattended Equipment101
Before Performing the Lift101
Load Chart101
Using the Load Chart101
Lifting the Load103
Shut Down and Preparation for Road Travel103
SECTION 5105
Operating Controls – Aerial Lift105
Controls And Operating Procedures105
Aerial Lift Controls105
Power Take Off106
Outriggers106
Outrigger Controls – Aerial Lift106
Outrigger Monitoring System (OMS)106
Outrigger Jack Monitoring System106
Leveling of the Aerial lift106
Equipment Level Indicators106
Equipment Ground Controls106
Platform Controls107
Radio Remote Controller107
Aerial Functions111
Activation of the Platform Controls111
Emergency Lowering Procedure112
Emergency Ground Control Operation112
Emergency Aerial Lift Platform Control Operation112
Operational Procedure:113
Setup:113
Reconfiguration for Aerial Lift:113
Operating Mode:114
Ending Operation Mode:114
Reconfiguration for Crane:114
Operator Presence Footswitch115
Operator Feedback Screen115
Operator Feedback Screen116
RCL Display117
RCL Check118
Radio Remote/Aerial Power Switch118
Reach Diagram118
Hydraulic Tool Circuit – Option118
Hydraulic Intensifier Valve118
Hose Installation118
Disconnecting hose118
Operation118
Equipment Familiarization119
Hoist System Operation119
Work Site Location119
Before Leaving the Chassis Cab119
Before Performing the Aerial Lift119
Pre-use Inspection119
Aerial Lift Platform Controls119
Aerial Lift Platform Attachment Structure120
Function Check120
Pre-start Functional Test120
Cold Weather Operation120
Equipment Warm-up Procedures120
Stowing and Parking120
Unattended Equipment121
Preparation for Job-site Travel121
Shut Down and Preparation for Road Travel122
SECTION 6123
Equipment Set-Up123
Jib Safety Information123
Jib Operation124
Deployment Procedure124
Stowing Procedure125
Jib Removal127
Jib Maintenance127
Rope Installation-Hoist128
Synthetic Rope128
Wire Rope128
Multi-part Lines128
Wedge Sockets129
Terminator Wedge Installation129
Wedge Socket Installation129
Dead-end Rigging130
Hoist Loadline Tie Down131
Hoist Rope Tie Down131
Hoist Rope Tie Down – Boom Mounted Hoist131
Stow Pegs for hoist rope133
A2-B Weight Installation and Stowage133
Wire Rope133
Synthetic Rope133
Aerial Lift Platform134
Aerial Lift Platform Installation136
Platform Mounting136
Platform Quick Attachment137
Platform Mounting and Installation139
Platform Operation139
Platform Brake Operation139
Hydraulic Tool Connection – Optional140
Safety Harness140
SECTION 7141
Lubrication141
Environmental Protection141
Lubricants141
Arctic Conditions Below -9°C (15°F)142
Chassis Grease142
Low Temperature Grease142
Extreme Pressure Multipurpose Gear Lubricant (EPGL)142
Open Gear Lubricant142
Antifreeze/Coolant (for Cab Heater)142
Anti-wear Additives142
Hydraulic Oil142
Standard Hydraulic Oil143
Temperature Above -9°C (15°F)143
Arctic Hydraulic Oil143
Temperature Down to -9°C (15°F) to -29°C (-20°F)143
Temperature Down to -40°C (-40°F) and Below143
Hydraulic Oil Inspection143
Lubrication143
Boom Lubrication147
Internal Cable Sheave Lubrication147
Side and Bottom Boom Wear Pad Lubrication147
Top Boom Wear Pad Lubrication147
Outrigger Beam Lubrication147
Hoist Brake Oil148
Check Hoist Brake Oil148
Drain /Add New Hoist Brake Oil148
Hoist Gearbox Oil148
Check hoist gearbox oil level:148
Fill Hoist Gearbox with Oil148
Swing Gearbox and Brake Oil149
Check Swing Gearbox oil level:149
Hydraulic Oil Reservoir Level149
Air Conditioning150
Wire Rope Lubrication150
Aerial Lift Platform Lubrication151
Carwell® Rust Inhibitor152
Protecting Cranes From Rusting152
Cleaning Procedures152
Inspection and Repair153
Application153
Areas of Application154
SECTION 8157
Maintenance Checklist – Crane157
Inspection And Maintenance157
General Inspections157
Daily Inspections/Pre-use157
Weekly Inspections158
Monthly Inspections158
Periodic/Annual Inspection158
Special Boom Inspection159
Stability159
Hoist Rope Inspection And Maintenance159
Keeping Records159
Environmental Conditions159
Dynamic Shock Loads160
Precautions and Recommendations During Inspection160
Inspection160
Daily Inspections160
Monthly Inspections160
Periodic Inspections160
Wire Rope Replacement161
Care of Wire Rope161
Replacement Cable161
Equipment Adjustments and Repairs162
Boom Extension Cable162
Jib Jack Service and Maintenance162
Adding Oil to the Jib Jack162
Changing the Jib Jack Oil162
Lubrication162
Rust Prevention162
Hydraulic System162
Oil Cooler162
Hydraulic System Trouble Diagnosis162
SECTION 9167
Maintenance Checklist – Aerial Lift167
Inspection And Maintenance167
General Inspections167
Pre-Start or Frequent Inspections168
Pre-Start Functional Test168
Periodic Inspection and Test:168
Inspections168
Daily Inspections/Pre-use168
Weekly Inspections169
Monthly Inspections169
Periodic/Annual Inspection169
SECTION 10171
SPECIFICATIONS171
Tire Load And Inflation Table173
Specifications176
PTO176
Hydraulic176
Hydraulic Reservoir176
Hydraulic Intensifier Valve – Optional176
Air Conditioner176
Hoist System176
Equipment Operating Speeds177
Counterweight177
General178
Boom Weight – including hoist/rope178
Multiple Part Line Reeving178
SECTION 11181
SAFETY DECALS181
General181
Capacity Chart181
Safety Information181

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