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Mitsubishi Forklift FD60NM FD70NM MC Service Manual - PDF DOWNLOAD
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Mitsubishi Forklift FD60NM FD70NM MC Service Manual – PDF DOWNLOAD

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Mitsubishi Forklift FD60NM FD70NM MC Service Manual – PDF DOWNLOAD

For use with S6S and S6S-T Diesel Engine Service Manual
Pub.No. 99709-17100

FD60NM F20D-20011-up
FD70NM F20D-30011-up, AF20D-40011-up

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Description

Mitsubishi Forklift FD60NM FD70NM MC Service Manual – PDF DOWNLOAD

DESCRIPTION:

Mitsubishi Forklift FD60NM FD70NM MC Service Manual – PDF DOWNLOAD

For use with S6S and S6S-T Diesel Engine Service Manual
Pub.No. 99709-17100

FD60NM F20D-20011-up
FD70NM F20D-30011-up, AF20D-40011-up

FOREWORD :
This service manual is a guide for servicing Mitsubishi forklift trucks. The long productive life of your forklift truck(s) depends on regular and proper servicing consistent with what you will learn by reading this service manual. Read the respective sections of this manual carefully and familiarize yourself with all of the components before attempting to start a test, repair, or rebuild the forklift truck. The descriptions, illustrations, and specifications contained in this manual are for forklift trucks with serial numbers in effect at the time of printing. Mitsubishi Forklift Trucks reserves the right to change specifications or designs without notice and without incurring obligations. For your convenience the instructions are grouped by systems as an easy reference.

SAFETY:

  • The proper safe lubrication and maintenance for these forklift trucks, recommended by Mitsubishi Forklift Trucks, are outlined in the SERVICE MANUAL. Read and understand the SERVICE MANUAL before performing any lubrication or maintenance on these forklift trucks. Improper performance of lubrication or maintenance procedures is dangerous and could result in injury or death.
  • The serviceman or mechanic may be unfamiliar with many of the systems on this forklift truck. This makes it important to use caution when performing service work. – DO NOT operate these forklift trucks unless you have read and understood the instructions in the SERVICE MANUAL. Improper forklift truck operation is dangerous and could result in injury or death. A knowledge of the system and/or components is important before the removal or disassembly of any component. Because of the size of some of the forklift truck components, the serviceman or mechanic should check the weights noted in this manual. Use proper lifting procedures when removing any components. The following is a list of basic precautions that should always be observed:
(1) Read and understand all warning plates and decals on the forklift truck before operating, lubricating or repairing the product.
(2) Always wear protective glasses and protective shoes when working around forklift trucks. In particular, wear protective glasses when using a hammer or sledge on any part of the forklift truck or its attachments.
(3) Use welders gloves, hood/goggles, apron, and other protective clothing appropriate to the welding job being performed. DO NOT wear loose fitting or torn clothing. Remove all rings from fingers when working on machinery.
(4) DO NOT work on any forklift truck that is supported only by lift jacks or a hoist. Always use blocks or jack stands to support the forklift truck before performing any disassembly.
(5) Lower the forks or other implements to the ground before performing any work on the forklift truck. If this cannot be done, make sure the forks or other implements are blocked correctly to prevent them from falling unexpectedly.
(6) Use steps and assist grips (if applicable) when mounting or dismounting a forklift truck. Clean any mud or debris from steps, walkways, or work platforms before using. Always face forklift truck when using steps, ladders, and walkways. When it is not possible to use the designed access system, provide ladders, scaffolds, or work platforms to perform safe repair operations.
(7) To avoid back injury, use a hoist when lifting components which weigh 23 kg (51 lb) or more. Make sure all chains, hooks, slings, etc., are in good condition and are of the correct capacity. Be sure hooks are positioned correctly. Lifting eyes are not to be side loaded during a lifting operation.
(8) To avoid burns, be alert of the hot sections and hot fluids in lines, tubes, and compartments, even when forklift truck is idle or off.
(9) Be careful when removing cover plates. Gradually remove the last two bolts or nuts located at opposite ends of the cover or device and pry cover loose to relieve any springs or other pressures, before removing the last two bolts or nuts completely.
(10) Be careful when removing filler caps, breathers, and plugs on the forklift truck. Wrap a cloth around the cap or plug to prevent being sprayed or splashed by liquids under pressure. Be aware that the danger of being sprayed or splashed is ever greater if it is immediately after stopping the forklift truck, as fluids are very hot.
(11) Use well maintained tools in a proper way.
(12) Install all fasteners with same part numbers. DO NOT use a lesser quality fastener if replacements are necessary.
(13) If possible, make all repairs with the forklift truck parked on level and hard surface. Block the forklift truck so it does not roll while working on or under the forklift truck.
(14) Before starting to work on the forklift truck, hang a “DO NOT Operate” tag in the Operator Compartment.
(15) Repairs, which require welding, should be performed only with the appropriate reference information and by personnel adequately trained and knowledgeable in welding procedures. Determine the type of metal and select the correct welding procedure and electrodes, rods, or wire to provide a weld metal strength equivalent at least to that of parent metal.

FILE DETAILS:

Mitsubishi Forklift FD60NM FD70NM MC Service Manual – PDF DOWNLOAD

Size: 59.6 MB
Pages :452
Format: PDF
Language: English
Brand: Mitsubishi

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Mitsubishi Forklift FD60NM FD70NM MC Service Manual – PDF DOWNLOAD

Chapter 1 GENERAL INFORMATION

1    Model View                                                    1-1

2    Applicable Truck Models                                       1-2

3    Serial Number Locations                                       1-3

4    Dimensions                                                    1-4

5    Specifications                                                 1-5

6    Performance                                                   1-6

Chapter 2 COOLING SYSTEM

1    Specifications                                                  2-1

2    Structure                                                       2-2

3    Removing Fan Belt                                             2-3

31 Preparation                                                          2-3

32 Removal Sequence                                                   2-4

33 Suggestions for Removal                                             2-4

4    Inspecting and Adjusting Fan Belt                              2-5

41 Inspecting Fan Belt                                                   2-5

42 Adjusting Fan Belt Tension                                           2-5

5    Installing Fan Belt                                              2-5

51 Suggestions for Installation                                           2-5

6    Removing Oil Cooler and Radiator                              2-6

61 Preparation                                                          2-6

62 Removal Sequence                                                   2-6

63 Installation                                                           2-6

7    Inspecting Radiator                                            2-7

71 Radiator                                                             2-7

72 Radiator Rubber Mount (Rubber Cushion)                             2-7

73 Radiator Cap                                                         2-7

74 Connecting Hoses                                                    2-7

75 Coolant                                                              2-8

76 Oil Cooler for Transmission                                           2-9

8    Troubleshooting                                               2-10

Chapter 3 ELECTRICAL SYSTEM

  1. Electrical Components and Wiring Outline                     3-1
    • Electrical Components and Wiring Diagram of Each Component     3-2

2    Console Box                                                   3-6

21 Outline of Console Box                                              3-6

22 Disassembling Console Box                                          3-7

23 Assembling Console Box                                             3-7

3    Meter Panel                                                    3-8

31 Disassembling Meter Panel                                           3-8

32 Assembling Meter Panel                                              3-8

33 Bulb Replacement                                                    3-8

34 Warning Icons and Indicators                                         3-9

35 Hour Meter                                                           3-10

36 Fuel Gauge                                                           3-10

37 Connector                                                           3-11

4    Switch Box                                                     3-12

5    Main Electrical Components                                     3-13

51 Key Switch (Anti-Restart Switch)                                      3-13

52 Light Switch and Turn Signal Switch                                  3-14

53 Direction (FNR) Switch                                                3-15

54 Horn                                                                 3-16

55 Tank Unit                                                            3-16

56 Stop Light Switch                                                    3-17

57 Thermoswitch (T/C Oil)                                               3-18

58 Fuse Box                                                             3-19

59 Relay Box                                                            3-21

510 List of Lights                                                         3-26

6    Battery and Maintenance                                       3-28

  • Battery Specific Gravity Condition and Adjustment                   3-28
  • Relationship Between Electrolyte Specific Gravity and State of Charge 3-28

63 Precautions for Battery Charging                                     3-29

7    Wire Color                                                      3-30

71 List of Wire Color Codes                                              3-30

8    Troubleshooting                                                3-31

81 Starter System                                                        3-31

82 Gauges                                                              3-31

83 Light Related Problems                                               3-32

84 Warning Device Problem                                             3-33

85 Battery-Related Problem                                              3-34

Chapter 4 POWER TRAIN

1    Removal and Installation                                        4-1

11 Overhead Guard, Covers, and Air Cleaner Element                     4-2

12 Removing Harness                                                   4-3

  • Removing Driving Control Related Parts                             4-4
  • Removing Pipes/Hoses, Oil Cooler, and Radiator                     4-5
  • Removing Engine and Transmission Unit                            4-6

16 Installation                                                          4-7

17 Suggestions for Removing Harnesses and Cables

(Between Transmission and Frame)                                   4-9

2    Service Data                                                    4-10

Chapter 5 POWERSHIFT TRANSMISSION

1    Specifications                                                   5-1

2    Structure                                                       5-2

21 Torque Converter                                                    5-2

22 Transmission                                                         5-3

23 Power Flow                                                          5-4

24 Control Valve                                                        5-5

25 Main Regulator Valve                                                 5-6

26 Hydraulic Lines Diagram of Powershift Transmission                  5-7

27 Automatic Gear Shifting Mechanism                                 5-8

28 Torque Converter Drive Control                                      5-9

3    Removal and Installation                                       5-10

31 Removal                                                             5-10

32 Installation                                                           5-10

4    Disassembling Torque Converter                               5-11

41 Disassembly Sequence                                               5-11

42 Suggestions for Disassembly                                         5-11

5    Inspecting and Repairing Torque Converter                     5-12

6    Assembling Torque Converter                                  5-14

61 Assembly Sequence                                                  5-14

62 Suggestions for Assembly                                            5-15

7    Transmission (2nd Gear)                                        5-17

  • Disassembling Control Valve and External Parts                      5-17
  • Disassembling Transmission Cover and Input/Counter/Output Shafts 5-18

73 Suggestions for Disassembly                                         5-19

74 Disassembling Stator Shaft and Oil Pump                             5-20

75 Suggestions for Disassembly                                         5-21

76 Disassembling Input Shaft Subassembly                              5-22

77 Suggestions for Disassembly                                         5-23

78 Disassembling Countershaft Subassembly                            5-25

79 Suggestions for Disassembly                                         5-25

8    Inspection and Repair                                          5-26

81 Oil Pump                                                            5-26

82 Stator Shaft                                                          5-26

83 Friction Plate and Mating Plate                                       5-26

84 Input Shaft and Countershaft Clutch Drum                            5-27

85 Input Shaft and Countershaft                                         5-28

86 Gears                                                                5-28

87 Magnetic Strainer Assembly                                          5-28

88 Oil Seals of Transmission Cover and Torque Converter Case           5-28

9    Assembly                                                      5-29

91 Input Shaft Subassembly (Countershaft Subassembly)                 5-29

92 Suggestions for Assembly                                            5-30

93 Stator Shaft and Oil Pump                                            5-31

94 Suggestions for Assembly                                            5-32

95 Input Shaft, Countershaft, Output Shaft, and Transmission Cover      5-33

96 Suggestions for Assembly                                            5-34

97 Control Valve and External Parts                                      5-35

98 Disassembling Control Valve                                         5-36

99 Suggestions for Disassembly                                         5-37

910 Inspection and Repair                                                5-37

911 Assembly                                                            5-38

912 Disassembling Main Regulator Valve                                  5-39

913 Inspecting and Correcting Main Regulator Valve                      5-39

914 Assembling Main Regulator Valve                                     5-39

10   Adjustment                                                     5-40

101 Measuring Oil Pressure                                               5-40

102 Testing Clutch Valve                                                  5-41

103 Measuring Stall Speed                                                5-41

104 10 Meter Start Acceleration Test                                      5-42

105 Testing Automatic 2-Gear Transmission Functions                     5-42

106 Adjusting Inching Pedal                                              5-43

11   Troubleshooting                                                5-45

12   Service Data                                                    5-50

121 Stall Speed                                                           5-50

122 Pump Boss                                                           5-50

123 Pilot Boss                                                            5-51

124 Oil Pump                                                             5-51

125 Stator                                                                5-52

126 Flexible Plate                                                         5-53

127 Clutches                                                             5-54

128 Input Shaft, Countershaft, and Transmission Cover                    5-55

129 Backlash of Gears                                                     5-56

1210 Control Valve                                                        5-57

1211 Main Regulator Valve                                                 5-58

1212 Inching Pedal Control                                                5-58

Chapter 6 FRONT AXLE AND REDUCTION DIFFERENTIAL

1    Specifications                                                   6-1

2    Structure                                                       6-2

3    Removing Front Wheels                                         6-3

31 Preparation                                                          6-3

32 Removal Sequence                                                   6-3

33 Suggestions for Removal                                             6-3

4    Installing Front Wheels                                          6-4

41 Suggestions for Installation                                           6-4

  1. Removing Front Axle and Reduction Differential Assembly      6-5

51 Preparation                                                          6-5

52 Removal Sequence                                                   6-5

53 Suggestions for Removal                                             6-6

  1. Installing Front Axle and Reduction Differential Assembly      6-6

61 Suggestions for Installation                                           6-6

  1. Disassembling and Assembling Front Axle                     6-7

71 Preparation                                                          6-7

72 Disassembly Sequence                                               6-7

73 Suggestions for Disassembly                                          6-8

  1. Inspecting and Repairing Front Axle                           6-9

9    Assembling Front Axle                                         6-11

91 Preparation                                                          6-11

92 Assembly Sequence                                                  6-11

93 Suggestions for Assembly                                            6-12

  1. Disassembling Reduction Differential                         6-14

101 Preparation                                                          6-14

102 Disassembly Sequence                                               6-15

103 Suggestions for Disassembly                                         6-16

  1. Inspecting and Repairing Reduction Differential               6-17

12   Assembling Reduction Differential                             6-18

121 Assembly Sequence                                                  6-18

122 Suggestions for Assembly                                            6-19

13   Troubleshooting                                               6-24

14   Service Data                                                   6-25

141 Front Axle                                                           6-25

142 Reduction Differential                                                6-26

Chapter 7 REAR AXLE

1    Specifications                                                  7-1

2    Structure                                                       7-2

21 Rear Axle                                                            7-2

22 Power Steering Cylinder                                              7-3

3    Removing Rear Wheels                                        7-4

31 Preparation                                                          7-4

32 Removal Sequence                                                   7-4

33 Suggestions for Removal                                             7-5

4    Installing Rear Wheels                                         7-5

41 Suggestions for Installation                                           7-5

5    Removing Rear Axle                                           7-6

51 Preparation                                                          7-6

52 Removal Sequence                                                   7-6

6    Installing Rear Axle                                             7-8

61 Suggestions for Installation                                           7-8

7    Disassembling Rear Axle Assembly                             7-9

71 Disassembly Sequence                                               7-9

72 Suggestions for Removal                                             7-10

8    Assembling Rear Axle                                          7-12

81 Assembly Sequence                                                  7-12

  1. Disassembling Power Steering Cylinder                       7-17

91 Disassembly Sequence                                               7-17

92 Suggestions for Disassembly                                         7-18

  1. Inspecting and Adjusting Power Steering Cylinder             7-19
  2. Assembling Power Steering Cylinder                          7-20

111 Assembly Sequence                                                  7-20

112 Suggestions for Assembly                                            7-20

12   Adjustment                                                    7-22

121 Measuring Minimum Turning Radius                                  7-22

13   Troubleshooting                                               7-23

14   Service Data                                                    7-24

141 Rear Axle                                                            7-24

142 Power Steering Cylinder                                              7-25

Chapter 8 BRAKE SYSTEM

1    Specifications                                                   8-1

2    Structure                                                       8-2

21 Brake System                                                         8-2

22 Wheel Brake                                                          8-3

23 Brake Booster                                                        8-4

24 Master Cylinder                                                      8-5

25 Parking Brake                                                        8-6

3    Disassembly and Assembly                                      8-7

31 Disassembling Wheel Brake                                           8-7

32 Inspecting and Repairing Wheel Brake                                8-9

33 Assembling Wheel Brake                                             8-11

34 Disassembling Wheel Cylinder                                        8-14

35 Inspecting and Repairing Wheel Cylinder                             8-15

36 Assembling Wheel Cylinder                                          8-15

37 Disassembling Master Cylinder                                       8-16

38 Inspecting and Repairing Master Cylinder                             8-17

39 Assembling Master Cylinder                                          8-18

310 Inspecting and Repairing Master Cylinder                             8-18

311 Disassembling Parking Brake                                         8-19

312 Inspecting and Repairing Parking Brake                               8-19

313 Assembling Parking Brake                                            8-20

314 Adjusting Parking Brake Lever                                        8-20

  • Inspecting and Repairing Parking Brake Lever                        8-20
  • Checking Parking Brake Lever Operating force                       8-20

4    Adjustment and Actuation Test                                 8-21

41 Wheel Brake                                                          8-21

42 Testing Brake Booster Actuation                                      8-24

43 Vacuum Pump and Vacuum Pump Controller Actuation Test           8-25

44 Parking Brake                                                        8-26

5    Troubleshooting                                                8-27

6    Service Data                                                    8-29

61 Brake System                                                         8-29

62 Master Cylinder                                                      8-30

63 Wheel Cylinder                                                       8-31

64 Wheel Brake                                                          8-32

65 Parking Brake Lever                                                  8-33

66 Parking Brake                                                        8-33

Chapter 9 STEERING SYSTEM

1    Structure and Functions                                        9-1

11 General                                                              9-1

12 Steering Valve                                                        9-2

13 Steering Column                                                     9-4

  1. Disassembling and Assembling Pipes and Hoses               9-6
    • Suggestions for Disassembly and Assembly                          9-6
  2. Disassembling Steering Wheel and Steering Valve             9-7

31 Disassembly Sequence                                               9-7

32 Suggestions for Disassembly                                         9-8

  1. Installing Steering Wheel and Steering Valve                  9-9

41 Suggestions for Installation                                           9-11

42 Inspection After Installation                                          9-12

5    Removing Steering Valve                                       9-13

6    Installing Steering Valve                                        9-13

7    Disassembling Tilt Lock Lever                                  9-16

8    Assembling Tilt Lock Lever                                     9-17

9    Disassembling Steering Valve                                  9-18

91 Disassembly Sequence                                               9-18

92 Suggestions for Steering Valve Disassembly                           9-19

93 Inspection After Disassembly                                         9-21

10   Assembling Steering Valve                                     9-22

101 Preparation                                                          9-22

102 Assembly Sequence of Steering Valve                                9-22

103 Suggestions for Assembly                                            9-23

11   Troubleshooting                                               9-27

12   Service Data                                                   9-28

Chapter 10 HYDRAULIC SYSTEM

1    Specifications                                                  10-1

2    Structure                                                       10-2

21 Hydraulic Line                                                       10-2

22 Hydraulic Tank                                                       10-3

23 Gear Pump                                                           10-4

24 Control Valve                                                        10-5

25 Lift Cylinder                                                          10-12

26 Tilt Cylinder                                                          10-13

27 Flow Regulator Valve                                                 10-14

28 Down Safety Valve                                                   10-15

29 Hydraulic System Diagram                                           10-16

3    Removing Gear Pump                                          10-17

31 Preparation                                                          10-17

32 Removal Sequence                                                   10-17

33 Suggestions for Removal                                             10-17

4    Removing Control Valve                                        10-18

41 Removal Sequence                                                   10-18

5    Removing Lift Cylinders                                        10-19

51 Removal Sequence                                                   10-19

6    Removing Tilt Cylinders                                        10-21

61 Preparation (#3)                                                      10-21

62 Removal Sequence                                                   10-21

7    Disassembling Gear Pump                                      10-22

71 Disassembly Sequence                                               10-22

72 Suggestions for Disassembly                                          10-23

8    Inspecting and Repairing Gear Pump                            10-24

9    Assembling Gear Pump                                         10-25

91 Assembly Sequence                                                  10-25

92 Suggestions for Assembly                                            10-26

10   Disassembling Lift Cylinder                                     10-27

101 Disassembly Sequence                                               10-27

102 Suggestions for Disassembly                                          10-28

11   Inspecting and Repairing Lift Cylinder                           10-29

12   Assembling Lift Cylinders                                       10-31

121 Assembly Sequence                                                  10-31

122 Suggestions for Assembly                                            10-31

13   Disassembling Tilt Cylinder                                     10-32

131 Disassembly Sequence                                               10-32

132 Suggestions for Disassembly                                          10-32

14   Inspecting and Repairing Tilt Cylinder                           10-33

15   Assembling Tilt Cylinder                                        10-35

151 Assembly Sequence                                                  10-35

152 Suggestions for Assembly                                            10-35

16   Disassembling Flow Regulator Valve                            10-36

161 Disassembly Sequence                                               10-36

17   Inspecting and Repairing Flow Regulator Valve                  10-37

18   Assembling Flow Regulator Valve                               10-37

19   Disassembling Down Safety Valve                               10-37

191 Disassembly Sequence                                               10-37

20   Inspecting Down Safety Valve                                   10-37

21   Assembling Down Safety Valve                                  10-37

22   Inspecting and Adjusting Hydraulic System                      10-38

221 Hydraulic Oil                                                         10-38

222 Suction Strainer and Return Filter                                     10-38

223 Test Operation of Gear Pump                                         10-38

224 Control Valve                                                         10-39

225 Adjusting Priority Relief Valve                                         10-41

226 Adjusting Overload Relief Valve (Option)                              10-42

227 Adjusting Flow Regulator Valve                                       10-42

23   Tests                                                           10-43

231 Vertical Drift Test                                                     10-43

232 Tilt Drift Test                                                         10-43

24   Troubleshooting                                                10-44

25   Service Data                                                    10-48

251 Gear Pump                                                           10-48

252 Control Valve                                                        10-49

253 Hydraulic Tank                                                       10-50

254 Flow Regulator Valve                                                 10-50

255 Lift Cylinder                                                          10-51

256 Tilt Cylinder                                                          10-52

Chapter 11 MAST AND FORKS

1    Simplex Mast                                                  11-1

11 Mast System                                                         11-1

12 Structure and Functions                                              11-2

  • Removal Sequence of Mast and Lift Bracket Assembly                11-5
  • Suggestions for Removing Mast and Lift Bracket Assembly           11-6
  • Suggestions for Installing Mast and Lift Bracket Assembly            11-9
  • Disassembly Sequence of Mast and Lift Bracket                      11-10
  • Suggestions for Disassembling Mast and Lift Bracket                11-11

18 Inspecting Mast and Lift Bracket                                     11-12

19 Assembly Sequence of Lift Bracket Roller                             11-14

110 Adjusting Lift Bracket Clearance                                      11-16

111 Installing Outer/Inner Mast Rollers                                    11-18

112 Installing Mast Strips                                                 11-19

113 Installing Lift Cylinders                                               11-20

114 Connecting Chains                                                   11-21

115 Installing Hydraulic Lines                                             11-22

116 Removing and Installing Mast Rollers and Strips Without

Removing Mast From Forklift Truck                                   11-24

117 Inspection and Adjustment                                           11-25

118 Inspecting Forks                                                     11-25

119 Inspecting and Adjusting Chain Tension                              11-27

120 Measuring Chain Elongation                                          11-28

121 Adjusting Clearance Between Lift Bracket Roller and Inner Mast       11-29

122 Adjusting Mast Roller Clearance                                      11-30

123 Inspecting and Adjusting Mast Strip Clearance                        11-32

124 Adjusting Mast Tilt Angle                                             11-32

125 Inspecting and Adjusting Right and Left Lift Cylinder Stroke           11-33

126 Troubleshooting                                                     11-34

127 Service Data                                                         11-35

2    Triplex Mast                                                   11-37

21 Mast System                                                         11-37

22 Structure and Functions                                              11-38

  • Removal Sequence of Mast and Lift Bracket Assembly               11-41
  • Suggestions for Removing Mast and Lift Bracket Assembly           11-42
  • Suggestions for Installing Mast and Lift Bracket Assembly            11-45
  • Disassembly Sequence of Mast and Lift Bracket                      11-46
  • Preparation for Disassembling Mast and Lift Bracket                 11-46
  • Suggestions for Disassembling Mast and Lift Bracket                11-47

29 Inspecting Mast and Lift Bracket                                     11-48

210 Assembly Sequence of Lift Bracket Roller                             11-50

211 Adjusting Lift Bracket Clearance                                      11-52

212 Installing Outer/Middle/Inner Mast Rollers                            11-54

213 Installing Mast Strips                                                 11-55

214 Installing Second Lift Cylinder                                        11-56

215 Installing First Lift Cylinder                                           11-57

216 Connecting Chains                                                   11-58

217 Installing Hydraulic Lines                                              11-59

218 Removing and Installing Mast Rollers and Strips Without

Removing Mast From Forklift Truck                                   11-61

219 Inspection and Adjustment                                           11-63

220 Inspecting Forks                                                     11-63

221 Inspecting and Adjusting Chain Tension                              11-65

222 Measuring Chain Elongation                                          11-66

223 Adjusting Clearance Between Lift Bracket Roller and Inner Mast        11-67

224 Adjusting Mast Roller Clearance                                      11-68

225 Inspecting and Adjusting Mast Strip Clearance                        11-72

226 Adjusting Mast Tilt Angle                                             11-72

227 Inspecting and Adjusting Right and Left Second Lift Cylinder Stroke   11-73

228 Troubleshooting                                                     11-74

229 Service Data                                                         11-75

Chapter 12 SIDE SHIFTER

1    Applicable Attachment Type                                   12-1

2    Specifications                                                   12-1

3    Structure                                                       12-2

4    Removing Side Shifter                                          12-3

41 Preparation                                                          12-3

42 Removing Side Shifter Assembly                                     12-3

43 Suggestions for Removal                                             12-4

5    Installing Side Shifter                                           12-5

51 Suggestions for Installation                                           12-5

  1. Disassembling Side Shifter Assembly                          12-6

61 Preparation                                                          12-6

62 Disassembly Sequence                                               12-6

63 Suggestions for Disassembly                                          12-7

  1. Inspecting and Repairing Side Shifter Assembly                12-7

8    Assembling Side Shifter Assembly                              12-7

81 Suggestions for Assembly                                            12-7

  1. Disassembling Side Shifter Cylinder                            12-8

91 Disassembly Sequence                                               12-8

92 Suggestions for Disassembly                                          12-8

  1. Inspecting and Repairing Side Shifter Cylinder                 12-9

11   Assembling Side Shifter Cylinder                                12-10

111 Assembly Sequence                                                  12-10

112 Suggestions for Assembly                                            12-10

12   Inspecting and Adjusting Side Shifter Cylinder                  12-10

13   Troubleshooting                                                12-11

14   Service Data                                                    12-12

141 Side Shifter Cylinder                                                 12-12

Chapter 13 SERVICE DATA

1    Maintenance Schedule                                          13-1

2    Tightening Torques for Standard Bolts and Nuts                13-6

21 Metric Fine Thread                                                   13-6

22 Metric Coarse Thread                                                 13-8

3    Periodic Replacement Parts                                     13-10

31 Safety Critical Parts                                                   13-11

4    Lubrication Schedule                                           13-13

41 Lubrication Chart                                                    13-13

42 Fuel and Lubricant Specifications                                     13-14

43 Adjustment Value and Oil Capacity                                   13-15

5    Weight of Major Devices                                        13-17

6    Special Tools                                                   13-18

61 Special Service Tools                                                 13-18

Chapter 14 HOW TO READ CIRCUIT DIAGRAMS

1    Description of Circuit Diagrams                                 14-1

11 Circuit Diagrams                                                     14-1

12 Connector Diagrams                                                 14-1

2    How to Read Circuit Diagrams                                  14-2

21 Symbols                                                             14-3

22 Sheet Symbol                                                        14-6

23 Connecting Lines                                                    14-7

24 Equipment                                                           14-8

25 Relay Contactor and Coil                                             14-9

26 Connectors                                                          14-9

27 Indication of Connecting Line                                        14-10

28 Indication of GND (Earth)                                             14-10

29 Indication of Another Specification                                   14-11

3    How to Read Connector Diagrams                              14-12

4    Abbreviation                                                   14-14

Chapter 15 CIRCUIT DIAGRAM

MITSUBISHI FORKLIFT FD60NM FD70NM MC SERVICE MANUAL – PDF DOWNLOAD:

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