Mitsubishi Fuso FK FM FN Euro V Chassis Shop Manual 2011 – Full PDF Workshop Guide

Description

Mitsubishi Fuso FK FM FN Euro V Chassis Shop Manual – 2011 Edition

This is the complete Mitsubishi Fuso FK, FM and FN (EURO V) Chassis Shop Manual, published February 2011 under publication number 00EMT0008. It is the workshop reference used for adjustment and maintenance services on Fuso FK, FM and FN series trucks, and it covers every chassis system in the shop manual’s chassis volume – from the clutch and transmission all the way through to the cab tilt, interior trim and air-conditioning.

If you own, operate or maintain a Euro V FK, FM or FN truck, this Mitsubishi Fuso chassis shop manual PDF gives you the specifications, service procedures, inspection values and tightening torques needed to work on the vehicle correctly, at home or in a professional workshop.

File Details

• Manual type: Chassis Shop Manual (Workshop / Service Manual)
• Brand: Mitsubishi Fuso (FUSO)
• Series: FK, FM, FN (EURO V)
• Publication number: 00EMT0008
• Publication date: February 2011
• Language: English
• Volume: Chassis (groups 21 through 55)
• File format: PDF
• Approximate page count: 1,400 pages

Chapters Covered in This Mitsubishi Fuso FK FM FN Chassis Manual

The chassis volume is organised by group number, each with specifications, structure and operation, troubleshooting, on-vehicle inspection and adjustment, and full service procedures:

• Group 21 – Clutch: clutch control, clutch master cylinder, clutch booster, clutch proper
• Group 22A – Manual Transmission : synchromesh mechanism, power shift, interlock, gear shifter, extension housing, parking brake, reverse idler gear, 6th gear, mainshaft, countershaft, transmission control, power take-off
• Group 22B – Manual Transmission : transmission control, high-low control, air line nylon tube handling
• Group 23 – Automatic Transmission : ATEC electronic control, oil cooler, diagnosis codes, stall test, line pressure test, road test, oil filter replacement
• Group 25 – Propeller Shaft: P8, P10, P12 and P140 propeller shafts, universal joints, center bearing, dynamic balance
• Group 26A – Front Axle : wheel hub and brake drum, front axle, knuckle and kingpin, tie rod
• Group 26B – Front Axle : wheel hub and brake drum, knuckle and kingpin, tie rod, alignment and steering angle
• Group 27 – Rear Axle: wheel hub and brake drum, axle housing , reduction and differential, limited slip differential
• Group 31 – Wheel, Tire: wheel nut, hub bolt and disc wheel inspection, wheel and tire service, balance weights
• Group 33 – Front Suspension: stabilizer, shock absorber, leaf spring
• Group 34A – Rear Suspension : stabilizer, leaf spring
• Group 34B – Rear Suspension : radius rod bushing, tandem rear axle distance, leaf spring
• Group 34C – Rear Suspension : leveling valve, air spring, shock absorber, lateral rod, air spring height adjustment
• Group 35A – Brake : air compressor, air dryer, dual brake valve, brake booster, fluid tank, front and rear drum brakes, 4-way protection valve, supply valve, brake fluid replacement and air bleeding
• Group 35B – Brake : air dryer , front and rear drum brakes, relay valve, 4-way protection valve, quick release valve, double check valve, brake shoe clearance
• Group 35E – Electronically Controlled Brake System: ABS with hill start assist , ABS/ASR , hill start assist with MVCU, diagnosis codes, actuator tests, oscilloscope inspection
• Group 36A – Parking Brake : parking brake control, shoe clearance, lever adjustment
• Group 36B – Parking Brake : hand control valve, quick release valve, relay valve, linkage, brake chamber, mechanical release
• Group 37 – Steering: steering column, power steering booster and drag link, power steering oil pump, oil tank, bleeding, performance verification
• Group 41 – Bumper, Frame: front bumper, frame repair (cracks, rivets, drilling)
• Group 42 – Cab Mounting, Tilt: front and rear cab mounting, torsion bar cab tilt link, electro-hydraulic cab tilt system , cab removal and installation
• Group 43 – Door: front door locking system, rear door , door glass, keyless entry, alignment adjustments
• Group 51 – Exterior: mirror, wiper and washer, front panel, front grille, corner panel, fender, steps, wheel house, window glass
• Group 52 – Interior: driver seat, side seat, rear seat , seat belts, instrument panel, floor console, scuff plates and trim, head lining
• Group 52E – Supplemental Restraint System (SRS) Airbag: electronic control system, diagnosis codes, collision-vehicle diagnosis, airbag module disposal, seat belt pretensioner disposal
• Group 55 – Air-Conditioner, Ventilation: heater, air-conditioner, air duct, air-conditioner control, refrigerant recovery and recharge, compressor, condenser, cooling and heater unit, blower
• Group 54 – Electrical (referenced as the electrical volume companion)

What This Chassis Manual Gives the Technician

The chassis volume is written around a consistent structure. Every group opens with specifications (standard values, service limits, remedy), then structure and operation explaining how the system works, followed by troubleshooting tables mapping symptoms to likely causes. Then come on-vehicle inspection and adjustment procedures, and finally the full service procedures – removal, disassembly, inspection, reassembly and installation – with exploded parts breakdowns and tightening torques.

That layered approach is what makes this Mitsubishi Fuso FK FM FN chassis manual practical. Instead of guessing at a clearance or a symptom, you follow a logical path: the manual tells you the standard value and limit, how to measure it, and what to replace when the limit is exceeded. Each service illustration carries the special tool numbers, lubrication points, sealants and torque tables you need.

Because it is the Euro V edition, the manual covers the systems specific to those trucks – the M060S6 / M070S6 / M060S9 (EATON) manual gearboxes, the M100A6 (ALLISON 3500) automatic, the ABS and ASR electronically controlled brake systems, the electronically controlled hill start assist, and the air suspension variants used across FK, FM and FN.

Model coverage

The manual applies to the following Fuso series and models:

• FK61, FK62, FK65
• FM62, FM63, FM64, FM65, FM67
• FN62, FN63, FN64

Chassis arrangements include FK leaf suspension (air over hydraulic brake), FK leaf suspension (full air brake), FM leaf suspension (full air brake), FM rear air suspension, FN 6×4 leaf suspension, FN 6×2 rear air suspension, and FN 6×4 rear air suspension, with wheelbases from 4100 mm up to 7400 mm.

Engines referenced in the power train tables

• 6M60T1 – 177 kW (240 PS)
• 6M60T2 – 199 kW (270 PS)

Engine service itself lives in the separate engine volume (groups 11 through 17E); this chassis volume is the companion document for everything behind the flywheel and forward of the frame – including the cab, doors and interior once you reach groups 42 through 55.

Who This Mitsubishi Fuso Euro V Chassis Shop Manual Is For

This Mitsubishi Fuso FK FM FN chassis repair manual is intended for workshop technicians, fleet maintenance crews and owner-operators who need the manufacturer’s adjustment values and service procedures at hand. The troubleshooting tables in each group are especially useful for diagnostic work – they map a symptom list to a cause matrix so you can narrow down a fault before spending time on disassembly.

It is also valuable if you are replacing a clutch, overhauling a transmission, rebuilding a rear axle reduction, adjusting brake shoe clearance, servicing air suspension height, diagnosing an ABS or ASR fault, or performing cab tilt system work – each of those tasks has a dedicated section with dimensions, clearances, torques and the special tools required.

Why Correct Procedures and Specifications Matter on These Trucks

Heavy trucks punish guesswork. Bearing starting torques, ring gear backlash, pinion bearing preload, brake shoe clearance, kingpin clearance, torsion bar alignment marks, and air suspension ride height all have specific values that, if missed, will produce premature wear, drag, noise, air leaks or in the worst case a safety-critical failure. Because this manual lists the standard value next to the service limit and the remedy, you can make decisions the same way the Fuso workshop does.

The exploded drawings and the assembly sequences with alignment marks also protect components that are easy to install incorrectly – thrust washers with oil grooves, synchronizer sleeve and hub stub gear teeth, key orientation on release fork shafts, seal lips, and reinforced rubber parts. Getting them right the first time is cheaper than a second teardown.

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Instant PDF Delivery – No Shipping, Any Device

This Mitsubishi Fuso FK FM FN Euro V chassis shop manual is delivered as a PDF file immediately after payment – no waiting for a courier, no shipping charges, and no risk of a lost parcel. Open it on a laptop in the workshop, on a tablet next to the vehicle, or print the exact pages you need for the job at hand. Zoom in on the exploded views, follow the flowcharts, and keep the torque tables beside you while you work.

Whether you are doing a single clutch replacement or running a full maintenance programme across an FK, FM and FN fleet, this download gives you the complete chassis volume in one document.