Moffett M5 20.3 Spare Parts Book 2025 – Illustrated Parts Catalog PDF

Description

Moffett M5 20.3 Spare Parts Book 2025 – Illustrated Parts Catalog PDF

This Moffett M5 20.3 Spare Parts Book is a complete illustrated parts catalog for the M5 20.3 truck-mounted forklift, published under document reference C-Service 3 and dated 9/10/2025. At 376 pages it covers every assembly on the machine – from the mainframe and wheel assemblies through the mast, hydraulics, hydrostatic drive, electrical system and the Kubota V1505 engine in both naturally aspirated and turbocharged form. Every chapter lists item position numbers, part numbers, descriptions and quantities, with detailed exploded illustrations so the correct component can be identified before ordering.

File Details

• Manual type: Illustrated spare parts book / parts catalog
• Brand: Moffett (HIAB)
• Model: M5 20.3
• Document reference: C-Service 3
• Date: 9/10/2025
• Language: English
• Page count: 376
• File format: PDF

Chapters Covered

The Moffett M5 20.3 spare parts book is organised into the following chapter groups, each with its own exploded illustrations and part listings:

• Mainframe – mainframe assembly, bonnet, side panels, pipe trays, radiator panel, engine front panel
• Engine Mounts – engine mount brackets, rubber mountings, pipe clamps
• Wheel Assembly – 26×12-12, 27×10-12 and 29×12.5-15 rims, tyres, tubes, flaps, wheel nuts
• Pedal Enclosure – pedal enclosure floor, steering motor cover plate, receptacles, indicator blanking plates
• Overhead Guard – overhead guard, polycarbonate roof, rain gutter, rear guard, PVC strip, door holders
• Sideguard – door assembly, latch bar, hinges, arm rest, rubber stops, latch support bushings
• Steering Linkage and Rear Arm – rear arm, swivel spacer, steering collar, dog bone, steering linkage arm, trunnion, spindles and housings
• Diesel Tank – fuel tank, filler neck plate, fuel protector, diesel cap, fuel gauge, feed and return lines, mudguard (standard and Velvac cap variants)
• Rear Door – upper rear door, LH/RH panels, number plate holder, rear markers, hinges, gas strut, retainers
• Hydraulic Tank – hydraulic tank, oil level gauge, cap, filler plate, hoses, step grip, mudguard
• Radiator – radiator shroud assembly, draught excluder, Kubota V1505 radiator
• Battery – battery, battery strap, rubber covering, nylock fixings
• Accelerator Pedal – accelerator pedal assembly
• Hydraulic Pedal – hydraulic forward/reverse pedal, pivot repair kit, pedal adaptor plate, nylon bush, pedal shaft, grease nipple
• Seat – Milso seat with rails, seat rails, seat base
• Seatbelt – standard seatbelt assembly, mounting bolts and washers
• Steering Wheel Assembly – steering wheel with knob, cap, forward/reverse lever, dash mounting plates, steering column
• Step – step assembly, step chain, chain cover, bumper plate, bumper, spacers
• Valve Bank Mounting Components – mounting bolts, washers, locknuts
• Mast Carriage – carriage weld assembly, bearings, side-shift cylinder, wear pads, pipe bracket, castle nuts
• Simplex Mast – inner section, outer section, lift cylinder, ram brace, wiper seals, wear pads, hose trays
• 2T Duplex Mast – inner and outer sections, chain roller pin assemblies, bearing sets, wear pads
• 2.5T Duplex Mast – inner and outer sections, ram brackets, chain tension plates, Moffett plate bracket
• Fork Carriage – 2T and 2.5T fork carriage assemblies, wear pads, bearings, circlips, socket cap bolts
• Solid Forks – solid fork assemblies
• Pull Button Fork Pin – Class 2, Class 3 and Class 4 pull button fork pins
• Lever Fork Pin – Class 1 and 2, Class 3 and 4 lever fork pins
• Mast Chains – chain assemblies by mast height and capacity, chain tensioner bolts, chain pins, split pins
• Lift Cylinder – seal kit, gland, cap, velocity fuse, rods for 1.7m, 2m, 2.4m, 3m and 3.66m masts, piston, bore, spacers, lift cylinder assemblies
• Tilt Cylinder – adjustable RH tilt cylinder, LH tilt cylinder, seal kit, gland, rod, piston, bore, swivel ball bearings
• Side-Shift Cylinder – seal kit, rod, piston, gland, spacer, bore, bearing
• Carriage Cylinder – seal kit, rod, gland, piston, bore, carriage cylinder assembly
• Steering Cylinder – complete cylinder, seal kit, cap, gland, piston, rod, bearings (wide and narrow variants)
• Stabiliser Cylinder – RH and LH cylinders for 26″, 27″, 29″ and wide tyre fitments, seal kits, rods, bores, glands, velocity fuses, spacers (with serial break -E380235 and +E380235)
• Valve Bank Feed and Return Lines – hoses and connections between valve bank, dump valve, brake valve and Sauer hydrostatic pump
• Brake Valve Components – brake valve assembly, brackets, seals, countersunk socket bolts
• Hub Hydraulic Circuit – front hubs and brake unit, rear hub hydraulic circuit unbraked and braked, hoses and adaptors
• Differential Lock Block – diff block, flow dividers, solenoid coils, valve cartridges, adaptors and seals
• Hydrostatic Pump Lines – transmission pump suction lines, diff-lock pump feed line, filter head and bracket
• Pump and Bell Housing – Sauer pump and bell housing, gear pump, transmission pump, drive couplings, flywheel, accelerator and forward/reverse cables
• Lower N Go Components – hydraulic release kit, valve body, solenoids, coils, check valves, hose assemblies
• Sauer Pump Components – piston assembly, slipper hold down pin, charge relief valve, CPRV plug, front cover, valve plate, cylinder block, lip seal, SCR kits, servo covers, generator assembly
• Sauer MDC Components – housing assembly, spool valve, neutral return spring and bracket, control handle
• 468cc and 560cc Wheel Motors – unbraked and braked wheel motors, output shaft assemblies, multi-disc brake assemblies, seal kits, cam rings, valving cover assemblies
• Valve Bank Assembly – 5-section valve bank, inlet section, sideshift and jackleg section, tilt section, carriage section, lift section, lever handles, seal kits
• Valve Bank Fittings – standard fittings and Lower N Go fittings, adaptors, tee pieces, flow restrictors, bond seals
• Steering Motor – standard and 4-way steering motors, banjo fittings, pump adaptors
• Dump Valve – N/C dump valve assembly, solenoid, coil, dump valve body, tee piece
• Bleed Block – 6-port bleed block assembly, bond seals, adaptors
• Hydraulic Schematics – steering cylinder circuits (lever and solenoid control) and hydrostatic drive circuits (standard and Sauer)
• Dash – dash console panel, control module, light switch, indicator switch, push buttons, dash box, buzzer, ignition switch and key, hour-meter, glow timer, circuit breaker, fuse box and cover, dash harness
• Lights – rear lights, front lights, work lights, beacon, beacon bracket and guard, looms
• Electrical Components – solenoids and coils, 4-way series steer components, proximity sensors, valve controller, accumulator kit, drive diverter valve
• Looms – lighting components, hydraulic release kit components, standard components 1, 2 and 3 (alternator charge pilot, water temp gauge, oil pressure pilot, hour-meter, preheat pilot, relay, ignition switch, water temp sensors, oil pressure switch, glow plugs)
• Lower and Go Switch – hydraulic release kit assembly, switch, bracket, fixings
• Battery and Main Supplies Schematic – ignition switch, fuse box, main fuse, circuit breaker, pre-heat relay and timer, starter, alternator, battery leads
• Decals – mast decal, hydraulic oil reservoir decal, safety decals, load charts for M5 20.3 and 25.3/25.4, Moffett decals, complete decal kit references
• Mounting Equipment – stabilizing chains, stabilizing pins, lynch pins, suzie sockets and cables, connecting links
• Exhaust – exhaust, clamps, rubber mounts, mounting brackets, spark arrestor for naturally aspirated and turbocharged engines
• V1505 Naturally Aspirated Engine – governor, speed control plate, nozzle holder, alternator and pulley, starter, oil switch, water flange and thermostat, water pump, fan, valve and rocker arm, inlet manifold, exhaust manifold, glow lamp and timer, crankcase, oil pan, cylinder head, gear case, head cover, oil filter, dipstick, main bearing case, camshaft and idle gear shaft, piston and crankshaft, flywheel, fuel camshaft and governor shaft, idle apparatus, stop solenoid, injection pump
• V1505 Turbo Engine – starter, oil switch/thermometer and plug, water flange and thermostat, water pump, water pipe, fan, valve and rocker arm, inlet manifold, exhaust manifold, inlet pipe, turbo charger, oil pipe, hydraulic pump, oil cooler, glow lamp and timer, crankcase, oil pan, cylinder head, gear case, head cover, oil filter, dipstick, main bearing case, camshaft and idle gear shaft, piston and crankshaft, flywheel, fuel camshaft and governor shaft, engine stop lever, stop solenoid, injection pump, governor, speed control plate, nozzle holder and glow plug, nozzle holder, fuel pump, alternator and pulley, alternator

What makes this Moffett M5 20.3 spare parts book genuinely useful is the sheer span of the machine it documents. Rather than a generic parts list, every chapter is drawn against an exploded illustration where the item numbers on the drawing match the part numbers in the listing. That means a fitter can look at the assembly on screen, identify the exact component, read the part number and quantity, and cross-reference against what is fitted to the machine – whether that is the mast chains for a 3m duplex mast, a stabiliser cylinder for a 29″ tyre fitment, a seal kit for a 560cc braked wheel motor or a specific injector pipe on the turbocharged V1505. The hydraulic schematics chapter adds an extra layer of diagnostic value by showing how the steering and hydrostatic drive circuits are plumbed together.

Why This Parts Book Matters

Ordering the wrong part on a truck-mounted forklift is expensive – both in the cost of the component and in the downtime while the machine sits waiting for the correct item to arrive. This Moffett M5 20.3 parts catalog removes that guesswork by giving the exact part number, the quantity required per assembly and a visual reference for every item. It covers the full hydraulic system, the complete mast and carriage assembly, the hydrostatic drive components, all electrical items and both variants of the Kubota V1505 engine. For anyone maintaining, repairing or rebuilding an M5 20.3, it is the reference that turns a vague description into a specific part number.

What You Can Do With This Manual

• Identify the correct part number for any component on the M5 20.3, from a wheel nut to a complete wheel motor
• Cross-reference item numbers on exploded views to the part listings
• Order seal kits, bearings and wear pads with the correct quantities per assembly
• Trace hydraulic hoses and fittings through the feed and return lines, valve bank and schematic chapters
• Identify mast components by mast height and capacity, including chain tensioner bolts and pins
• Select the right lift cylinder rod and bore for 1.7m, 2m, 2.4m, 3m and 3.66m masts
• Reference the correct decal kit and load chart for the machine configuration
• Look up engine part numbers across both the naturally aspirated and turbocharged Kubota V1505

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Instant PDF Delivery

The Moffett M5 20.3 Spare Parts Book 2025 is delivered as an instant PDF download after payment – no shipping, no waiting, no physical book to lose in the workshop. It can be opened on any laptop, tablet or phone, and individual pages or chapters can be printed for use on the bench or kept on a device in the cab. Whether you are a Moffett owner, a service technician, a fleet workshop or a parts department, this illustrated parts catalog gives you the part-number coverage needed to keep an M5 20.3 working.