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MTU Diesel Engine 12 V 2000 P12 16 V 2000 P12 Operating Instructions Manual MS150025-02E PDF DOWNLOAD
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MTU Diesel Engine 12 V 2000 P12 16 V 2000 P12 Operating Instructions Manual MS150025-02E PDF DOWNLOAD
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Description
MTU Diesel Engine 12 V 2000 P12 16 V 2000 P12 Operating Instructions Manual MS150025-02E PDF DOWNLOAD
FILE DETAILS:
MTU Diesel Engine 12 V 2000 P12 16 V 2000 P12 Operating Instructions Manual MS150025-02E PDF DOWNLOAD
Language :English
Pages :
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
MTU Diesel Engine 12 V 2000 P12 16 V 2000 P12 Operating Instructions Manual MS150025-02E PDF DOWNLOAD
Operating Instructions....................................................................................... 1 Table of Contents........................................................................................ 3 1 Safety................................................................................................. 5 1.1 Important provisions for all MTU engines or systems.............................................. 5 1.2 Personnel and organizational requirements........................................................ 6 1.3 Transport........................................................................................ 7 1.4 Safety regulations for maintenance and repair work............................................... 8 1.5 Fire prevention and environmental protection, auxiliary materials, fluids and lubricants......... 11 1.6 Standards for safety messages in the text........................................................ 13 1.7 ATEX precautions (if applicable)................................................................. 14 2 General Information.................................................................................... 15 2.1 Engine side and cylinder designations............................................................ 15 2.2 Engine layout.................................................................................... 16 2.3 Use.............................................................................................. 18 2.4 ECS-5 – Use of devices........................................................................... 25 2.5 MDEC – Functions................................................................................. 28 2.6 Peripheral Interface Modules (PIMs).............................................................. 33 2.7 Printed circuit board SCB 3...................................................................... 35 3 Technical Data......................................................................................... 38 3.1 12/16 V 2000 P12 engine data..................................................................... 38 3.2 Firing order..................................................................................... 41 3.3 Engine – Main dimensions......................................................................... 42 3.4 SAM.............................................................................................. 43 3.5 SCB 3 – Technical data........................................................................... 47 4 Operation.............................................................................................. 48 4.1 LOP – Controls................................................................................... 48 4.2 Putting the engine into operation after extended out-of-service-periods (>3 months).............. 50 4.3 Putting the engine into operation after scheduled out-of-service-period.......................... 51 4.4 Start engine in manual mode (testing mode)....................................................... 52 4.5 Safety system – Override......................................................................... 53 4.6 Operational checks............................................................................... 54 4.7 Stop engine in manual mode (testing mode)........................................................ 55 4.8 Emergency stop................................................................................... 56 4.9 After stopping the engine – Engine remains ready for operation................................... 57 4.10 After stopping the engine – putting the engine out of service................................... 58 4.11 Plant cleaning.................................................................................. 59 5 Maintenance............................................................................................ 60 5.1 Maintenance task reference table [QL1]........................................................... 60 6 Troubleshooting........................................................................................ 61 6.1 Troubleshooting.................................................................................. 61 6.2 Fault indication on printed circuit board SAM.................................................... 64 6.3 ECU alarms....................................................................................... 73 7 Task Description....................................................................................... 84 7.1 Engine........................................................................................... 84 7.1.1 Engine – Barring manually.................................................................. 84 7.1.2 Engine – Barring with starting system...................................................... 85 7.1.3 Engine – Test run.......................................................................... 86 7.2 Cylinder Liner................................................................................... 87 7.2.1 Cylinder liner – Endoscopic examination.................................................... 87 7.2.2 Instructions and comments on endoscopic and visual examination of cylinder liners.......... 89 7.3 Crankcase Breather............................................................................... 91 7.3.1 Crankcase breather – Wire mesh cleaning.................................................... 91 7.3.2 Crankcase breather – Oil separator element replacement, diaphragm check and replacement.... 93 7.4 Valve Drive...................................................................................... 95 7.4.1 Valve clearance – Check and adjustment..................................................... 95 7.4.2 Cylinder head cover – Removal and installation............................................. 97 7.5 Injection Pump / HP Pump......................................................................... 98 7.5.1 Injection pump – Replacement............................................................... 98 7.5.2 Injection pump – Removal and installation.................................................. 99 7.6 Injection Valve / Injector.......................................................................102 7.6.1 Injector – Replacement.....................................................................102 7.6.2 Injector – Removal and installation........................................................103 7.7 Fuel System......................................................................................106 7.7.1 Fuel pressure relief valve – Replacement...................................................106 7.7.2 Fuel – Draining............................................................................108 7.7.3 Fuel system – Venting......................................................................109 7.8 Fuel Filter......................................................................................110 7.8.1 Fuel filter – Replacement..................................................................110 7.8.2 Fuel prefilter cleaning....................................................................112 7.8.3 Fuel prefilter – Differential pressure gauge check and adjustment..........................113 7.8.4 Fuel prefilter – Draining..................................................................114 7.8.5 Fuel prefilter – Flushing..................................................................115 7.8.6 Fuel prefilter – Filter element replacement................................................117 7.9 Charge-Air Cooling General, Left-Hand Side.......................................................119 7.9.1 Intercooler – Checking condensate drains for coolant discharge and obstructions...........119 7.10 Air Filter......................................................................................120 7.10.1 Air filter – Replacement..................................................................120 7.11 Air Intake......................................................................................121 7.11.1 Service indicator – Signal ring position check............................................121 7.12 Starting Equipment..............................................................................122 7.12.1 Starter – Condition check.................................................................122 7.13 Lube Oil System, Lube Oil Circuit...............................................................123 7.13.1 Engine oil – Level check..................................................................123 7.13.2 Engine oil – Change.......................................................................124 7.14 Oil Filtration / Cooling........................................................................125 7.14.1 Engine oil filter – Replacement...........................................................125 7.15 Coolant Circuit, General, High-Temperature Circuit..............................................127 7.15.1 Drain and venting points..................................................................127 7.15.2 Engine coolant – Level check..............................................................131 7.15.3 Engine coolant – Change...................................................................132 7.15.4 Engine coolant – Draining.................................................................133 7.15.5 Engine coolant – Filling..................................................................134 7.15.6 Coolant pump – Relief bore check..........................................................136 7.16 Low-Temperature Circuit.........................................................................137 7.16.1 Charge-air coolant – Filling..............................................................137 7.16.2 Charge-air coolant – Draining.............................................................139 7.16.3 Charge-air coolant – Change...............................................................140 7.16.4 Charge-air coolant – Level check..........................................................141 7.17 Belt Drive......................................................................................142 7.17.1 Drive belt – Condition check..............................................................142 7.18 Engine Mounting / Support.......................................................................143 7.18.1 Engine mounts – Resilient elements check..................................................143 7.19 Wiring (General) for Engine/Gearbox/Unit........................................................144 7.19.1 Engine wiring – Check.....................................................................144 7.20 Accessories for (Electronic) Engine Governor / Control System...................................145 7.20.1 Engine governor and connectors – Cleaning.................................................145 7.20.2 Engine monitoring unit and connectors – Cleaning..........................................146 7.20.3 Checking engine control unit plug connections.............................................147 7.20.4 Engine monitoring unit – Plug connection check............................................148 7.20.5 Engine control unit – Removal and installation............................................149 7.21 Emergency Instrumentation (Local Operating Panel)...............................................151 7.21.1 LOP – Visual inspection...................................................................151 7.21.2 LOP – Test procedures.....................................................................154 8 Engine Governor Assignment and Circuitry...............................................................156 8.1 Engine Governor..................................................................................156 8.1.1 Engine governor channel circuitry..........................................................156 8.1.2 MDEC governor assignment...................................................................165 8.2 Connector Assignment.............................................................................167 8.2.1 Connector pin assignment...................................................................167 9 Appendix A.............................................................................................176 9.1 Abbreviations....................................................................................176 9.2 MTU contact persons/service partners.............................................................179 10 Appendix B............................................................................................180 10.1 Special Tools...................................................................................180 10.2 Index...........................................................................................186
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DESCRIPTION:
MTU Diesel Engine 12 V 2000 P12 16 V 2000 P12 Operating Instructions Manual MS150025-02E PDF DOWNLOAD
1 Safety
1.1 Important provisions for all MTU engines or systems
Nameplate:
- Engine identification is provided by the engine serial number on the nameplate.
- The nameplate is located on the engine.
General information:
- This engine or plant may present a risk of injury or damage in the following cases:
- Incorrect use
- Operation, maintenance, and repair by unqualified personnel
- Modifications or conversions
- Noncompliance with the safety instructions
Correct use:
- The engine or plant is intended solely for use in accordance with contractual agreements and the purpose envisaged for it on delivery.
- This means that the equipment must be operated:
- Within the permissible operating parameters in accordance with the (→ engine data)
- With fluids and lubricants approved by MTU in accordance with the (→ MTU Fluids and Lubricants Specifications)
- With spare parts approved by MTU in accordance with the associated (→ Spare Parts Catalog)
- In the original as-delivered configuration or in a configuration approved by MTU in writing (engine and engine control/parameters)
- In compliance with all safety instructions and in adherence to all warning notices in these Operating Instructions
- In compliance with the maintenance and repair instructions contained in these Operating Instructions, in particular with regard to the specified tightening torques
- Appointing only qualified personnel to carry out work related to initial startup, operation, maintenance, and repair
- Contracting only workshops authorized by MTU to carry out repair and overhaul
- Any other use is considered improper use and increases the risk of personnel injury or material damage in engine/plant operation. MTU will accept no liability for such damage.
Modifications or conversions:
- Unauthorized modifications to the engine or plant represent a safety risk.
- MTU will accept no liability or warranty claims for any damage caused by unauthorized modifications or conversions.
Spare parts:
- Only genuine MTU spare parts must be used to replace components or assemblies.
- MTU will accept no liability or warranty claims for any damage caused by the use of other spare parts
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
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