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MTU Diesel Engine 6R 1600 G10F G20F 6R 1600 G40F G50F 6R 1600 G70F G80F 6R 1600 G10S G20S 6R 1600 G70S G80S Operating Instructions Manual MS15022-00E PDF DOWNLOAD
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MTU Diesel Engine 6R 1600 G10F G20F 6R 1600 G40F G50F 6R 1600 G70F G80F 6R 1600 G10S G20S 6R 1600 G70S G80S Operating Instructions Manual MS15022-00E PDF DOWNLOAD
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Description
MTU Diesel Engine 6R 1600 G10F G20F 6R 1600 G40F G50F 6R 1600 G70F G80F 6R 1600 G10S G20S 6R 1600 G70S G80S Operating Instructions Manual MS15022-00E PDF DOWNLOAD
FILE DETAILS:
MTU Diesel Engine 6R 1600 G10F G20F 6R 1600 G40F G50F 6R 1600 G70F G80F 6R 1600 G10S G20S 6R 1600 G70S G80S Operating Instructions Manual MS15022-00E PDF DOWNLOAD
Language :English
Pages :114
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
MTU Diesel Engine 6R 1600 G10F G20F 6R 1600 G40F G50F 6R 1600 G70F G80F 6R 1600 G10S G20S 6R 1600 G70S G80S Operating Instructions Manual MS15022-00E PDF DOWNLOAD
Title........................................................................... 1 Commissioning Note.............................................................. 3 Table of Contents............................................................... 5 1 Safety........................................................................ 9 1.1 General conditions...................................................... 9 General................................................................. 9 Correct use............................................................. 9 Modifications or Conversions............................................ 9 Spare parts............................................................. 9 1.2 Personnel and organizational requirements .............................. 10 Personnel .............................................................. 10 Organization............................................................ 10 Working clothes and protective equipment................................ 10 1.3 Transport............................................................... 11 Transport............................................................... 11 Setting the engine down after transport................................. 11 1.4 Safety requirements when working on the engine.......................... 12 Safety precautions when putting the equipment into operation............ 12 Safety requirements for operators....................................... 12 Engine operation........................................................ 12 Maintenance and repair.................................................. 12 Welding work............................................................ 13 Hydraulic installation and removal...................................... 13 Working on electrical/electronic assemblies............................. 14 Working with laser equipment............................................ 14 Operation of electrical equipment....................................... 14 1.5 Auxiliary materials, fire prevention and environmental prote............ 15 Fire prevention......................................................... 15 Noise................................................................... 15 Environmental protection................................................ 15 Auxiliary materials..................................................... 15 Lead.................................................................... 15 Acids and alkaline solutions............................................ 15 Paints.................................................................. 15 Liquid nitrogen......................................................... 15 Compressed air.......................................................... 16 Used oil................................................................ 16 1.6 Standards for warning notices in the publication........................ 17 2 Product Summary............................................................... 19 2.1 Engine Layout........................................................... 19 2.1.1 Engine layout..................................................... 19 Engine model designation............................................ 20 2.2 Engine Side and Cylinder Designations................................... 21 2.2.1 Engine side and cylinder designations............................. 21 2.3 Main Engine Dimensions.................................................. 22 2.3.1 Engine – Main dimensions.......................................... 22 Engine – Main dimensions............................................ 22 2.4 Firing Sequence......................................................... 23 2.4.1 Firing sequence................................................... 23 Firing sequence..................................................... 23 2.5 Technical Data.......................................................... 24 2.5.1 6R 1600 G10F , G20F engine data, optimized fuel consumptio........ 24 REFERENCE CONDITIONS................................................ 24 POWER-RELATED DATA (power ratings are net brake power as per ISO.... 24 GENERAL CONDITIONS (for maximum power).............................. 24 MODEL RELATED DATA (basic design)................................... 25 COMBUSTION AIR / EXHAUST GAS........................................ 25 COOLANT SYSTEM (HT circuit)......................................... 25 LUBE-OIL SYSTEM..................................................... 25 FUEL SYSTEM......................................................... 26 GENERAL OPERATING DATA.............................................. 26 CAPACITIES.......................................................... 26 WEIGHTS / MAIN DIMENSIONS........................................... 26 ACOUSTICS........................................................... 26 2.5.2 6R 1600 G10F , G20F engine data, optimized exhaust emissio........ 27 REFERENCE CONDITIONS................................................ 27 POWER-RELATED DATA (power ratings are net brake power as per ISO.... 27 GENERAL CONDITIONS (for maximum power).............................. 27 MODEL RELATED DATA (basic design)................................... 27 COMBUSTION AIR / EXHAUST GAS........................................ 28 COOLANT SYSTEM (HT circuit)......................................... 28 LUBE-OIL SYSTEM..................................................... 28 FUEL SYSTEM......................................................... 28 GENERAL OPERATING DATA.............................................. 29 CAPACITIES.......................................................... 29 WEIGHTS / MAIN DIMENSIONS........................................... 29 ACOUSTICS........................................................... 29 2.5.3 6R 1600 G10S, G20S engine data, EPA stage 3....................... 30 REFERENCE CONDITIONS................................................ 30 POWER-RELATED DATA (power ratings are net brake power as per ISO.... 30 GENERAL CONDITIONS (for maximum power).............................. 30 MODEL RELATED DATA (basic design)................................... 30 COMBUSTION AIR / EXHAUST GAS........................................ 31 COOLANT SYSTEM (HT circuit)......................................... 31 LUBE-OIL SYSTEM..................................................... 31 FUEL SYSTEM......................................................... 31 GENERAL OPERATING DATA.............................................. 32 CAPACITIES.......................................................... 32 WEIGHTS / MAIN DIMENSIONS........................................... 32 ACOUSTICS........................................................... 32 2.5.4 6R 1600 G10F, G20F engine data, Nonroad stage III a............... 33 REFERENCE CONDITIONS................................................ 33 POWER-RELATED DATA (power ratings are net brake power as per ISO.... 33 GENERAL CONDITIONS (for maximum power).............................. 33 MODEL RELATED DATA (basic design)................................... 33 COMBUSTION AIR / EXHAUST GAS........................................ 34 COOLANT SYSTEM (HT circuit)......................................... 34 LUBE-OIL SYSTEM..................................................... 34 FUEL SYSTEM......................................................... 34 GENERAL OPERATING DATA.............................................. 35 CAPACITIES.......................................................... 35 WEIGHTS / MAIN DIMENSIONS........................................... 35 ACOUSTICS........................................................... 35 2.5.5 6R 1600 G40F , G50F engine data, optimized fuel consumptio........ 36 REFERENCE CONDITIONS................................................ 36 POWER-RELATED DATA (power ratings are net brake power as per ISO.... 36 GENERAL CONDITIONS (for maximum power).............................. 36 MODEL RELATED DATA (basic design)................................... 36 COMBUSTION AIR / EXHAUST GAS........................................ 37 COOLANT SYSTEM (HT circuit)......................................... 37 LUBE-OIL SYSTEM..................................................... 37 FUEL SYSTEM......................................................... 37 GENERAL OPERATING DATA.............................................. 38 CAPACITIES.......................................................... 38 WEIGHTS / MAIN DIMENSIONS........................................... 38 ACOUSTICS........................................................... 38 2.5.6 6R 1600 G40F , G50F engine data, optimized exhaust emissio........ 39 REFERENCE CONDITIONS................................................ 39 POWER-RELATED DATA (power ratings are net brake power as per ISO.... 39 GENERAL CONDITIONS (for maximum power).............................. 39 MODEL RELATED DATA (basic design)................................... 39 COMBUSTION AIR / EXHAUST GAS........................................ 40 COOLANT SYSTEM (HT circuit)......................................... 40 LUBE-OIL SYSTEM..................................................... 40 FUEL SYSTEM......................................................... 40 GENERAL OPERATING DATA.............................................. 41 CAPACITIES.......................................................... 41 WEIGHTS / MAIN DIMENSIONS........................................... 41 ACOUSTICS........................................................... 41 2.5.7 6R 1600 G40F, G50F engine data, Nonroad stage III a............... 42 REFERENCE CONDITIONS................................................ 42 POWER-RELATED DATA (power ratings are net brake power as per ISO.... 42 GENERAL CONDITIONS (for maximum power).............................. 42 MODEL RELATED DATA (basic design)................................... 42 COMBUSTION AIR / EXHAUST GAS........................................ 43 COOLANT SYSTEM (HT circuit)......................................... 43 LUBE-OIL SYSTEM..................................................... 43 FUEL SYSTEM......................................................... 43 GENERAL OPERATING DATA.............................................. 44 CAPACITIES.......................................................... 44 WEIGHTS / MAIN DIMENSIONS........................................... 44 ACOUSTICS........................................................... 44 2.5.8 6R 1600 G70F , G80F engine data, optimized fuel consumptio........ 45 REFERENCE CONDITIONS................................................ 45 POWER-RELATED DATA (power ratings are net brake power as per ISO.... 45 GENERAL CONDITIONS (for maximum power).............................. 45 MODEL RELATED DATA (basic design)................................... 45 COMBUSTION AIR / EXHAUST GAS........................................ 46 COOLANT SYSTEM (HT circuit)......................................... 46 LUBE-OIL SYSTEM..................................................... 46 FUEL SYSTEM......................................................... 46 GENERAL OPERATING DATA.............................................. 47 CAPACITIES.......................................................... 47 WEIGHTS / MAIN DIMENSIONS........................................... 47 ACOUSTICS........................................................... 47 2.5.9 6R 1600 G70F , G80F engine data, optimized exhaust emissio........ 48 REFERENCE CONDITIONS................................................ 48 POWER-RELATED DATA (power ratings are net brake power as per ISO.... 48 GENERAL CONDITIONS (for maximum power).............................. 48 MODEL RELATED DATA (basic design)................................... 48 COMBUSTION AIR / EXHAUST GAS........................................ 49 COOLANT SYSTEM (HT circuit)......................................... 49 LUBE-OIL SYSTEM..................................................... 49 FUEL SYSTEM......................................................... 49 GENERAL OPERATING DATA.............................................. 50 CAPACITIES.......................................................... 50 WEIGHTS / MAIN DIMENSIONS........................................... 50 ACOUSTICS........................................................... 50 2.5.10 6R 1600 G70S, G80S engine data, EPA stage 3...................... 51 REFERENCE CONDITIONS................................................ 51 POWER-RELATED DATA (power ratings are net brake power as per ISO.... 51 GENERAL CONDITIONS (for maximum power).............................. 51 MODEL RELATED DATA (basic design)................................... 51 COMBUSTION AIR / EXHAUST GAS........................................ 52 COOLANT SYSTEM (HT circuit)......................................... 52 LUBE-OIL SYSTEM..................................................... 52 FUEL SYSTEM......................................................... 52 GENERAL OPERATING DATA.............................................. 53 CAPACITIES.......................................................... 53 WEIGHTS / MAIN DIMENSIONS........................................... 53 ACOUSTICS........................................................... 53 2.5.11 6R 1600 G70F, G80F engine data, Nonroad stage III a.............. 54 REFERENCE CONDITIONS................................................ 54 POWER-RELATED DATA (power ratings are net brake power as per ISO.... 54 GENERAL CONDITIONS (for maximum power).............................. 54 MODEL RELATED DATA (basic design)................................... 54 COMBUSTION AIR / EXHAUST GAS........................................ 55 COOLANT SYSTEM (HT circuit)......................................... 55 LUBE-OIL SYSTEM..................................................... 55 FUEL SYSTEM......................................................... 55 GENERAL OPERATING DATA.............................................. 56 CAPACITIES.......................................................... 56 WEIGHTS / MAIN DIMENSIONS........................................... 56 ACOUSTICS........................................................... 56 3 Operation..................................................................... 57 3.1 Putting the engine into operation after extended out-of-serv............ 57 3.2 Putting the engine into operation after scheduled out-of-ser............ 58 3.3 Engine start in manual operation (trials)............................... 59 3.4 Bypassing the safety system (Override).................................. 60 3.5 Operational checks...................................................... 61 3.6 Engine stop in manual operation (trials)................................ 62 3.7 Emergency engine shutdown............................................... 63 3.8 After stopping the engine – engine remains ready for operati............ 64 3.9 After stopping the engine – Putting the engine out of operat............ 65 4 Maintenance................................................................... 67 4.1 Maintenance and servicing............................................... 67 Preface................................................................. 67 MTU maintenance concept................................................. 67 Note:................................................................... 67 Out-of-service periods.................................................. 67 5 Troubleshooting............................................................... 69 5.1 Troubleshooting......................................................... 69 6 Task Description.............................................................. 73 6.1 Engine.................................................................. 73 6.1.1 Engine - Barring with starting system............................. 73 6.1.2 Engine test run .................................................. 74 6.2 Valve Drive............................................................. 75 6.2.1 Valve clearance – Check and adjustment............................ 75 6.2.2 Cylinder head cover – Removal and installation.................... 77 6.3 Fuel System............................................................. 78 6.3.1 Fuel system – Venting............................................. 78 6.4 Fuel Filter............................................................. 79 6.4.1 Fuel filter – Replacement......................................... 79 6.5 Air Filter.............................................................. 80 6.5.1 Air filter replacement............................................ 80 6.5.2 Air filter – Removal and installation............................. 81 6.6 Air Intake.............................................................. 82 6.6.1 Service indicator – Signal ring position check.................... 82 6.7 Lube Oil System, Lube Oil Circuit....................................... 83 6.7.1 Engine oil level – Check.......................................... 83 6.7.2 Engine oil – Change............................................... 84 6.8 Oil Cooling / Filtration................................................ 85 6.8.1 Engine oil filter – Replacement................................... 85 6.9 Coolant Circuit, General, High-Temperature Circuit...................... 87 6.9.1 Engine coolant – Level check...................................... 87 6.9.2 Engine coolant – Change........................................... 88 6.9.3 Engine coolant – Draining......................................... 89 6.9.4 Engine coolant – Filling.......................................... 90 6.9.5 Coolant pump – Relief bore check.................................. 91 6.10 Belt Drive............................................................. 92 6.10.1 Drive belt – Adjustment.......................................... 92 6.10.2 Drive belt – Condition check..................................... 93 6.10.3 Drive belt – Tension check....................................... 94 6.10.4 Drive belt – Replacement......................................... 95 6.11 Cabling, General for Engine / Gearbox / Genset......................... 96 6.11.1 Sensors and actuators ........................................... 96 6.11.2 Engine wiring – Check............................................ 98 6.12 Accessories for Engine Governor (Electronic) / Control Syst............ 99 6.12.1 Engine governor and connectors – Cleaning........................ 99 6.12.2 Engine governor plug connections – Check.........................100 7 Special Tools.................................................................101 7.1 Special tools...........................................................101 8 Annex.........................................................................107 8.1 Manufacturer's documentation............................................107 8.2 MTU contact person / service partner....................................108 Service.................................................................108 On-site service.........................................................108 24h hotline.............................................................108 Spare parts service.....................................................108 8.3 Abbreviations...........................................................109 8.4 Index...................................................................113
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DESCRIPTION:
MTU Diesel Engine 6R 1600 G10F G20F 6R 1600 G40F G50F 6R 1600 G70F G80F 6R 1600 G10S G20S 6R 1600 G70S G80S Operating Instructions Manual MS15022-00E PDF DOWNLOAD
Safety
1.1 General conditions
General:
- In addition to the instructions in this publication, the applicable country-specific legislation and other compulsory regulations regarding accident prevention must be observed.
- This engine is a state-of-the-art product and conforms with all applicable specifications and regulations.
- Nevertheless, persons and property may be at risk in the event of:
- Incorrect use
- Operation, maintenance, and repair by unqualified personnel
- Modifications or conversions
- Non-compliance with the Safety Instructions
Correct use:
- The engine is intended exclusively for the application specified in the contract or defined at the time of delivery.
- Any other use is considered improper use. The manufacturer will accept no liability for any resultant damage. The responsibility is borne by the user alone.
- Correct use also includes observation of and compliance with the maintenance specifications.
Modifications or Conversions:
- Modifications made by the customer to the engine may affect safety.
- MTU will accept no liability or warranty claims for any damage caused by unauthorized modifications or conversions.
Spare parts:
- Only genuine MTU spare parts must be used to replace components or assemblies.
- In the event of any damage caused by the use of other spare parts, no liability nor warranty claims vis-à-vis the engine manufacturer will be accepted.
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
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