New Holland Backhoe Loader Workshop Manual 2005 – LB 75.B 90.B 95.B 110.B 115.B 4WS 580 SR 590 SR 695 Repair PDF

Description

This New Holland Backhoe Loader Workshop Manual is the full 994-page service and repair documentation for the LB 75.B, LB 90.B, LB 95.B, LB 110.B, LB 115.B 4WS, 580 SR, 590 SR, 695 SM and 695 SR backhoe loaders. Compiled from the original manufacturer workshop sections, it covers engine, torque convertor, transmissions, front and rear axles, brake systems, hydraulic circuits, steering, cab heating and air conditioning, electrical systems, loader and backhoe assemblies in exhaustive technical detail. Whether you are rebuilding a PowerShift transmission, testing hydraulic back-pressure valves or tracing a fault in the wiring loom, this New Holland backhoe loader repair manual gives you the procedures, specs and diagrams to do the job properly.

File Details

• Manual Type: Workshop Manual
• Brand: New Holland
• Models Covered: LB 75.B, LB 90.B, LB 95.B, LB 110.B, LB 115.B 4WS, 580 SR, 590 SR, 695 SM, 695 SR
• Language: English
• Page Count: 994
• File Format: PDF
• Section Dates: Individual sections dated 05/2003 through 12/2004

Chapters Covered

• Section 00 – Health, Safety, Maintenance
• Section 10 – Engine (Injection Pump)
• Section 17 – Torque Convertor
• Section 21 – Transmissions
• Section 25 – Front Axles
• Section 27 – Rear Axles
• Section 33 – Brake Systems
• Section 35 – Hydraulic Systems
• Section 39 – Vehicle Chassis
• Section 41 – Steering Systems
• Section 50 – Cab Heating and Air Conditioning
• Section 55 – Electrical System
• Section 82 – Loader
• Section 84 – Backhoe

Section 00 – Health, Safety, Maintenance

General instructions for workshop safety, shimming techniques, rotating shaft seal installation, ‘O’ ring handling, sealer specifications and hardware torque values. Includes both metric and inch tightening torque charts, identification of hex cap screws, carriage bolts and locknuts, and ecological considerations for handling oils and fluids. Essential reference before any repair work begins on your New Holland backhoe loader.

Section 10 – Engine (Injection Pump)

Detailed removal and installation procedure for the injection pump on the 95HP and 110HP engines. Covers special tools including the CAS 1691A gear puller and engine turning tool, injector line retaining brackets, fuel filter and mounting bracket removal, throttle cable disconnection and timing procedures. Includes step-by-step instructions with torque values for the injector pump locking bolt and gear nut.

Section 17 – Torque Convertor

Covers the torque convertor for both PowerShuttle and PowerShift transmissions. Includes specifications for engine stall speeds, hydraulic test pressures, torque converter pressures and sealants. Description and operation explains impeller, turbine, stator and one-way clutch function. Fault finding charts list low/high stall speed causes and corrections. Overhaul procedures cover cleaning and inspection, reassembly torque values and the full stall test procedure with front and rear clutch checks.

Section 21 – Transmissions

Extensive coverage of the 4×4 Compact Shuttle and PowerShift transmissions. The 4×4 Compact Shuttle chapter includes general specifications, gear ratios, hydraulic test pressures, cooler flow test data, special tools, description and operation of the torque converter, gear train, gear shift mechanism and parking brake. Fault finding charts cover low pump pressure, high oil temperature, noise, hard shifting and gear jump out. Overhaul procedures detail transmission removal, gear train disassembly, output shaft, input shaft, counter shaft and reverse idler shaft overhaul, shimming procedures and brake disc and caliper assembly. The PowerShift chapters cover specifications, description and operation of the hydraulic system, control valve operation, pressure testing of clutch and high pressure circuits, removal from vehicle and transmission overhaul including control valve, input shaft, forward low/high shaft, 1st reverse shaft, 2nd clutch drum output shaft and four wheel drive disconnect output shaft.

Section 25 – Front Axles

Covers front axles for 2 and 4 wheel drive and 4 wheel steer models. Includes specifications, torque settings, special tools, description and operation of the 26.18 axle with integral steering cylinder, centre drive and planetary hubs. Fault finding charts address steering problems, wandering, surge and noise. Overhaul procedures cover planetary reduction assembly, wheel hubs, swivel pin removal, axle shaft seals and bushes, steering cylinder removal and overhaul, differential removal and disassembly, pinion and crown wheel adjustment including shimming calculation and tooth engagement.

Section 27 – Rear Axles

Covers rear axles with foot-operated and electrically-controlled locking differential for 2 and 4 wheel drive, plus rear axle for 4 wheel steer models. Includes specifications, clearances and adjustments, torque settings, special tools and description of operation. Troubleshooting covers steering problems. Disassembly and assembly procedures detail hub removal, planetary gear train, brake discs and pistons, differential removal and disassembly, pinion disassembly and reassembly with shimming procedure and backlash adjustment.

Section 33 – Brake Systems

Covers brakes for 2 and 4 wheel drive and 4 wheel steer models. Includes specifications for wet disc piston-operated brakes, torque values, sealants, description and operation of the braking system with master cylinders, brake reservoir and hand brake. Overhaul procedures cover brake bleeding, transmission hand brake adjustment and brake piston and disc layout.

Section 35 – Hydraulic Systems

Split into HUSCO and REXROTH systems. HUSCO chapters cover hydraulic circuits and components, specifications, tightening torques, special tools, hydraulic valve spool seals, stabiliser and extendible dipper control valves, loader control valve, backhoe control valve, fault finding, pressure testing, flow testing, swing system, hydraulic cylinders, hydraulic pump and Rexroth control blocks. REXROTH chapters cover hydraulic circuits and components, specifications, circuit relief valves and pressure settings, description and operation of the load sensing flow sharing system, steering circuit, loader circuit, backhoe circuit with mechanical and hydraulic controls, solenoid valves for piloting, fault finding, pressure testing and flow testing. Includes detailed circuit diagrams, relief valve identification, back-pressure valve operation and regenerative check valve function.

Section 39 – Vehicle Chassis

Covers chassis components, specifications, tightening torques, special tools, sealants and description of operation. Includes torque figures for hydraulic hoses, tubes and ORFS connections, sealant specifications with part numbers, and a quick reference for general disassembly of the machine and its components. Major components within the chassis including engine, transmission and torque convertor are covered with removal and installation notes. Front and rear axle attachment torques, hydraulic system component torques, loader and backhoe attachment torques and cab mounting torques are all listed.

Section 41 – Steering Systems

Covers steering for 2 and 4 wheel drive and 4 wheel steer models. Includes specifications for pump output, steering motor displacement, steering wheel turns lock to lock, steering pressure relief valve and standby pressure. Tightening torques, special tools, description and operation of the hydrostatic steering system with flow divider and load sensing valve. Fault finding charts cover no steering, excessive effort, wandering, surge and noisy pump. Overhaul procedures cover steering motor removal, disassembly, component inspection, oil seal installation and end cover torque sequence. Pressure testing procedures are also included.

Section 50 – Cab Heating and Air Conditioning

Covers cab heating and air conditioning. Heating chapter includes specifications, tightening torques, description of heater blower control, temperature control, air filter servicing, heater radiator, air flow vents, fault finding, overhaul of blower motor, heater control valve and control panel. Air conditioning chapter covers refrigerant R134a specifications, compressor oil specifications, refrigerant oil capacity, cooling capacity, low pressure cut-out switch settings, temperature cycling control switch settings, compressor specifications and torques, special tools, safety precautions, description and operation of the air conditioning system, fault finding and system testing with manifold gauge set, performance test diagnosis charts, leak testing, discharging, charging, flushing and evacuating procedures, component overhaul and compressor removal and installation.

Section 55 – Electrical System

Covers electrical equipment specifications, temporary wiring harness repair, electrical system general fault finding, and schematic diagrams for PowerShuttle, PowerShift and PowerShift 4WS models including European and North American variants. Includes fuses and relays, components, connectors, wire colours, system from key start, solenoid valves, lights, working lights, windshield wiper and washer, heater, cold start, LVC pilot control, side instrument panel, key switch, front instrument panel and connector details. Additional chapters cover starter motor 2.7kW, alternator 90A, battery, service diagnostics, calibration of speedometer, immobiliser circuit and component testing including key start and stop switch, starter motor, starter relay, safety start relay, alternator, transmissions, cab, steering control unit, loader and backhoe components.

Section 82 – Loader

Covers loader frame, controls and buckets for 2 and 4 wheel drive and 4 wheel steer models. Includes specifications, tightening torques, special tools, description and operation of loader controls, self-levelling linkage adjustment, return to dig adjustment, loader bucket removal and installation and loader arm removal and installation.

Section 84 – Backhoe

Covers backhoe, boom and dipperstick assembly. Includes specifications, tightening torques, description and operation, backhoe control linkage overhaul with control rod lengths for standard, ISO and optional patterns, component removal procedures for dipperstick and boom complete assembly, dipperstick, swing post, carriage removal and extendible dipperstick overhaul including wear pad inspection, adjustment and replacement procedures.

What This New Holland Backhoe Loader Workshop Manual Can Do For You

This is not a generic overview or a collection of wiring diagrams alone. It is the complete workshop documentation that a New Holland technician would use in the service bay. Every major assembly on the machine is covered: the injection pump on the 95HP and 110HP engines, the PowerShuttle and PowerShift transmissions with their torque convertors, the front and rear axles with planetary reductions and locking differentials, the wet disc brake systems, the HUSCO and REXROTH hydraulic circuits with all control valves and relief valve settings, the hydrostatic steering system, the cab heating and air conditioning system with R134a refrigerant, the complete electrical system with wiring schematics for all model variants, and the loader and backhoe assemblies including extendible dipperstick overhaul.

When you are diagnosing a transmission fault, you need the pressure test ports, the stall speed specifications and the fault finding charts. When you are rebuilding an axle, you need the shimming calculation, the pinion preload values and the backlash adjustment. When you are tracing a hydraulic problem, you need the circuit diagrams, the relief valve pressure settings and the back-pressure valve operation. This New Holland backhoe loader repair manual PDF contains all of it, extracted from the original workshop sections and presented in a single 994-page document.

The manual covers the LB 75.B, LB 90.B, LB 95.B, LB 110.B, LB 115.B 4WS, 580 SR, 590 SR, 695 SM and 695 SR models, with separate procedures for 2WD, 4WD, 4WS, centre pivot and side shift variants, PowerShuttle and PowerShift transmissions, and ROPS and cab configurations. Whether you are servicing a single machine or running a fleet, having the correct specifications and procedures on hand prevents costly mistakes, ensures repairs are done to the manufacturer’s tolerances and helps you diagnose faults accurately the first time.

IMAGES PREVIEW

Delivered as an instant PDF download, this New Holland backhoe loader workshop manual can be viewed on any device, searched for the section you need, and printed for use in the workshop. No shipping, no waiting for a physical book. After payment, you receive the complete 994-page manual immediately and can start work straight away.