Nichiyu FBT13P FBT15P FBT18P FBT20PN-75 Series Electric Forklift Workshop Manual – PDF Download

Description

Nichiyu FBT 75 Series Workshop Manual – FBT13P, FBT15P, FBT18P, FBT20PN

This is the complete workshop manual for the Nichiyu FBT 75 Series electric forklift trucks, covering models FBT13P, FBT15P, FBT18P, and FBT20PN. Issued by Nippon Yusoki Co., Ltd. (Nichiyu), this manual contains the detailed procedures a technician needs to safely maintain, disassemble, repair, and reassemble these electric counterbalanced forklifts. From the traction motor and front axle drive assembly to the mast channels and hydraulic control valve, every major system is documented with step-by-step instructions, tightening torques, inspection criteria, and troubleshooting charts.

File Details

• Manual Type: Workshop Manual (Service & Repair)
• Brand: Nichiyu / Nippon Yusoki Co., Ltd.
• Model Series: FBT 75 Series (FBT13P, FBT15P, FBT18P, FBT20PN)
• Language: English
• Page Count: 188 pages
• File Format: PDF
• First Printing: November 2007
• Document Type: Workshop Manual

Chapters Covered

• General – Appearance, Specifications
• Front Axle (Drive) – Disassembly and reassembly, Front axle removal, Transfer ASS’Y disassembly/reassembly
• Rear Axle (Steering) – Disassembly and reassembly, Inspection and adjustment (Angle sensor, EPS torque sensor), Troubleshooting
• Tyre – Front tyre disassembly/reassembly, Rear tyre disassembly/reassembly, Tyre size, Bolt/nut inspection, Air pressure inspection, Visual inspection and replacement, Troubleshooting
• Steering Linkage – Disassembly and reassembly, Joint inspection/replacement, Knob inspection/replacement, Steering wheel inspection/replacement, Chain comp. roller adjustment
• Brake – Foot brake disassembly/reassembly, Parking brake disassembly/reassembly, Brake pedal adjustment/inspection, Microswitch adjustment, Master cylinder inspection/replacement, Master cylinder air bleeding, Troubleshooting
• Hydraulic System – Oil piping circuit, Control valve and valve linkage, Oil tank and oil piping, Hydraulic pump, Cylinder
• Mast – Disassembly and reassembly, Lift bracket ASS’Y removal, Mast ASS’Y removal, Inspection and adjustment, Troubleshooting
• Motor – Traction motor, Hydraulic motor, EPS motor, Disassembly and reassembly, Inspection and adjustment, Troubleshooting
• Electric Parts – Control unit, Accelerator, Display panel and directional switch, Battery, Charger (built-in)
• Laser Pointer (Option) – Adjustment
• Service Data – Standard work hours

The Nicholas FBT 75 Series workshop manual is far more than an owner’s handbook. It is the same grade of technical documentation used in professional service environments, giving you the exact sequences for removing the front axle and traction motor assembly, disassembling the transfer case to inspect gears and bearings, bleeding the brake master cylinder, adjusting the EPS torque sensor neutral position, setting mast lean, and troubleshooting every electrical and hydraulic fault these trucks can develop. Each procedure specifies tightening torques in N·m and kgf·m, wear limits, deflection tolerances, and the correct sealants, greases, and thread-locking compounds to use. Whether you are replacing a lift cylinder seal kit, diagnosing a steering fault via the EPS controller, or rebuilding a hydraulic motor, this manual provides the specification and the method.

What This Manual Enables You To Do

• Remove and reinstall the front axle and transfer assembly on FBT13P through FBT20PN models
• Disassemble and reassemble the rear axle, adjust the angle sensor and EPS torque sensor
• Rebuild the foot brake and parking brake systems, bleed the master cylinder, and adjust pedal height and microswitch timing
• Service the hydraulic system: control valve relief pressure adjustment, oil tank and filter maintenance, hydraulic pump removal, and complete lift and tilt cylinder rebuild
• Remove and disassemble the mast, inspect rollers and chains, adjust mast lean, and replace lift chains
• Remove, disassemble, inspect, and reassemble the traction motor, hydraulic motor, and EPS motor
• Service the control unit, inspect FET modules and capacitors, adjust the accelerator potentiometer, and maintain the battery and built-in charger
• Troubleshoot faults across the rear axle, tyres, brakes, control valve, oil tank, cylinders, mast, motors, and electrical system using the built-in diagnostic charts

Why This Manual Matters

Electric forklifts like the Nichiyu FBT 75 Series use high-voltage drive systems, precision hydraulic controls, and safety-critical braking and steering components. Working without the correct torque values, seal installation directions, or adjustment specs risks equipment damage, oil leaks, brake failure, or personal injury. This manual supplies the exact procedures and specifications that Nichiyu technicians use, so you can complete repairs correctly the first time and avoid costly rework.

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Delivery: Instant PDF download after payment. No shipping, no waiting. The file is printable and can be viewed on any device – laptop, tablet, or smartphone. Take it into the workshop, print the pages you need, and keep the complete manual on hand for every job.