Normet Tornado S2 Spare Parts Manual 100106391 HF176 PDF

Description

The Normet Tornado S2 Spare Parts Manual is the illustrated parts catalogue for the Tornado S2 carrier, issued under document number 100106391 with the revision reference HF#176. Instead of describing how to repair the machine, it answers the question a workshop actually asks first: which part is this, what is it called, and what number do I order? Every assembly is exploded into its individual components, and each component carries an item number, a part number, a description, a standard designation where one applies, and the quantity used.

File Details

• Manual type: Illustrated spare parts manual / parts catalogue
• Brand: Normet
• Model: Tornado S2
• Document number: 100106391
• Revision reference: HF#176
• Language: English
• File format: PDF
• Page count: 376 pages

Chapters Covered

• Service parts / Safety labels — carrier service parts, engine service parts, symbols and safety labels
• Standard Parts — frame, fuel tank installation kit, hydraulic oil tank installation kit, water tank installation kit, hydraulic components box installation, spotlights installation kit, fire extinguisher installation, battery installation kit, wheel complete, wheel chock
• Concrete Drum — concrete drum installation, concrete load installation, concrete discharge installation, safety rails installation
• Transmission — front oscillation, oscillation frame, front axle mechanical assembly, front axle spare parts, rear axle mechanical assembly, rear axle, front and rear axle hydraulic motor assemblies
• Hydraulics — hydraulic diagram and piping, hydraulic components installation, flow dividing valve fittings, charging valve, pressure accumulators, directional valves, pressure reducing valves, pressure filters
• Electrics — dashboard, terminal boxes TB1, TB3, TB4, TB5 and TB6, emergency push button kit, push button kit, concrete drum rotation kit, micro controller support, terminal box circuit diagrams
• Engine Installation Kit — engine installation, engine assembly, power pack installation, expansion tank installation, air cleaner intake line, hydraulic pump assemblies, gear pump assembly
• Exhaust Line Kit — exhaust pipe installation, exhaust pipe assembly, heat insulator kit
• Engine Hood Kit — engine hood installation, engine hood assembly, engine hood front door, engine hood side doors
• Cabin Kit — cabin installation, cabin door, driver’s seat assembly, pedals installation, brake pedal valve fittings, throttle pedal assembly, steering valve fittings, red and green spot light assemblies, slide unit support board, flashing beacon installation, safety belt installation
• Water Pump Kit — water pump installation, water pump fittings, throttle check valve fittings

Read as a whole, the Normet Tornado S2 Spare Parts Manual gives a technician a complete part-level map of the machine. The exploded drawings at the front of each group show how a subassembly is put together and which balloon number belongs to which line in the parts list, while the parts list itself supplies the ordering data. Because the manual reaches all the way down to individual fasteners, washers, O-rings, circlips, bearings, seals, grease fittings and hose clamps, it is equally useful for planning a major component replacement and for tracking down a single worn bush that is holding up a rebuild.

How the Parts Data Is Presented

Each illustrated group is laid out the same way. The drawing page shows the assembly from one or more angles, with callout balloons keyed to numbered items. The facing or following table then lists, line by line, the item number, the Normet part number, the part description and — for hardware and fittings — the standard designation used to identify it independently of Normet. Typical standard designations in this manual include DIN 933 hex screws, DIN 934 hex nuts, DIN 985 lock nuts, DIN 912 hex socket bolts, DIN 25201 lock washers, DIN 471 and DIN 472 circlips and DIN 125 washers, all stated with their material or property class and dimensions.

Quantities are given per assembly, which matters when a single fastener appears in several positions on the same drawing. Kits and complete assemblies are flagged as such — for example, a planet gear carrier kit, a ring gear support kit, a steering adjust bolt kit, a limited slip differential kit, a shim kit or a disc kit — and the item range the kit covers is stated so the buyer knows whether a single component can be ordered on its own or only as part of the kit.

Groups Covered in Detail

The Tornado S2 transmission section is among the deepest parts of the catalogue. It deals with the front oscillation and oscillation frame, the oscillation beam, joint bearings and intermediate flanges, then moves into the front and rear axles. Each axle is split into central housing, differential, input, hub reduction, brakes and steering, with the hub reduction covering axle case, wheel hub, wheel studs, ring gear, planet gears and planet gear carriers, and the brake group covering pistons, O-rings, back-up rings, brake discs, intermediate brake discs, springs, adjusting bolts and bleeding bolts.

The hydraulics section combines a full hydraulic diagram and piping schematic with the hardware that makes it up: charging valve, non-return valves, pressure accumulators and their fastening clamps, directional valve assemblies, subplates, pressure reducing valves, pressure measuring points, pressure filter assemblies and filter elements, and the flow dividing valve with its SAE flanges and elbow fittings. Hose and fitting part numbers are given with their thread and coupling codes so the correct item can be matched to the diagram.

The electrics section is built around the terminal boxes. Dashboard installation, TB1, TB3, TB4, TB5 and TB6 are each catalogued as their own assembly with rails, terminal blocks, end covers, end plates, stoppers, short-circuit bridges, blade fuses, fuse terminals, miniature circuit breakers, relays and relay bases, cable glands, blocking nuts, hole plugs, ID tags and O-rings. The accompanying terminal box circuit diagrams are included for TB1 across three pages, TB3, TB4 and TB5 across two pages each, and TB6 across two pages.

The engine installation, exhaust, engine hood, cabin and water pump kits round out the catalogue. The engine installation group covers the frame, cooling system, diesel engine, hydraulic and gear pumps, installation flanges, tooth coupling, water hoses, charged air pipes, hydraulic hoses, hose clamps and the full mounting hardware set. The cabin kit covers the cabin assembly across two pages, the door, driver’s seat with head rest and arm rests, pedal plate, brake pedal and brake valve, throttle pedal, steering valve, steering column and wheel, pressure gauges, instrumentation panel, main switch, spot lights, glass and window seals, U-handles and the flashing beacon.

Who This Parts Manual Is For

This is a working document for anyone who has to keep a Tornado S2 running: workshop fitters rebuilding an axle or a brake group, parts interpreters raising an order, maintenance planners building a spares stock list, and owners who want to check a part number before it is quoted to them. Because the manual covers the machine assembly by assembly rather than only listing consumables, it also serves as a reference for understanding how the carrier is put together before a component is removed.

Order the Correct Part the First Time

Guessing at part numbers is expensive on a machine like the Tornado S2, where a brake disc, a planet gear or a hydraulic fitting may look similar to another item on a different axle or a different assembly. With the exploded drawings in front of you and the matching parts list beside them, you can trace a component from its position on the machine to its item number, confirm the quantity, and hand over a part number that can be ordered with confidence. That shortens downtime, avoids returning wrong parts, and makes rebuild planning far more predictable.

IMAGES PREVIEW

The Normet Tornado S2 Spare Parts Manual 100106391 HF176 is delivered as an instant PDF download. There is nothing to wait for in the post and nothing to pay in shipping — the file is available immediately after purchase, opens on a laptop, tablet or phone, and can be printed in full or page by page for use in the workshop. Keep it on the machine’s service laptop or pin the exploded views up at the bench and the right part number is always within reach.