OM XR12-25AC Reach Truck Spare Parts Catalogue 2008 – PDF Parts Manual Download

Description

OM XR12-25AC Spare Parts Catalogue – File Details

• Manual type: Spare Parts Catalogue (Ersatzteil-Liste / Spare Parts List / Catalogue de pièces détachées / Catálogo de recambio)
• Brand: OM (OM Carrelli Elevatori S.p.A.)
• Models covered: XR12ac, XR14ac, XR16ac, XR20ac, XR25ac
• Document number: 61X836W01692
• Languages: English, German, French, Spanish, Italian
• Page count: 214 pages
• File format: PDF
• Date visible in document: 17.09.2008

Chapters Covered in the OM XR12-25AC Parts Catalogue

• Wheel Drive
• Steering
• Brake
• Chassis / Reach Carriage
• Lifting Device
• Cylinder
• Wheels
• Electric Equipment
• Hydraulic Equipment
• Attachments
• Truckbodies / Covers

Wheel Drive

Covers the complete drive assembly including the D28V/6KW motor, transmission (i=19.16), drive wheel (D=343/136-VUKO), spring-operated brake (>=04/05), wheel nut DIN 74361, detent rings VSKZ, and cheese-head screws ISO 4762. An exploded-view illustration on page 9 details the transmission internals: housing, cover, shaft, bevel gears, ring gear, drive pinion Z=22, spur gear Z=72, taper roller bearings, shaft seals, O-rings, and circlips. The parts tables give quantities, remarks, and standards for every component.

Steering

Contains the 360° steering transmitter, steering wheel D=200mm, and Lenkantrieb i=71 (cold storage variant). Exploded views show the shaft, flange, brake shoe, potentiometer, bushings, grooved ball bearings DIN 625, thrust washers DIN 988, lock rings DIN 471/472, spiral spring, and dowel pins. The separate steering unit section (pages 19-24) covers the handle, cap, hexagon bolts, washers, and the steering unit complete assemblies.

Brake

The brake chapter details the load wheel brake, hydraulic brake schematic (Y=1370mm), spring-operated brake (>=04/05), and foot brake. Component listings include the brake flange, wheel cylinder, brake shoes complete, tension springs, adjusting pin, key, cover, rotor, hub, bush, plate, flange, and housing 4-pin with connector. The hydraulic brake schematic on page 31 shows the distributor, brake lines, high pressure hose, unions, and seals.

Chassis / Reach Carriage

This section covers the truck frame part II, support built-in, tilt cylinder/reach cylinder mounting, switching unit for the reach carriage XR12/14/16/20, and the Schubschlitten B=900mm (XR14/16/20). Parts include the master cylinder (5-8), seals, reservoir, pedal, pedal pad, grooved ball bearing, tension spring, switch, cover, bent part, and mounting hardware. The reach carriage assembly (pages 49-54) lists support rollers D=28mm and D=109.9mm, guide rollers D=72mm, lock rings DIN 471, washers DIN 988, studs ISO 4026, plates, and hexagon nuts.

Lifting Device

Covers the mast bearing, Hubwerk (mast assembly), outer mast, intermediate mast, inner mast, and lift chains. The lift cylinder options include D=63mm/H=1347.5mm/L=1463.5mm, D=46mm/H=2565mm/L=2778.5mm, and D=46mm/H=2565mm/L=2703.5mm. Support rollers D=89.9mm, 90.2mm, 90.5mm, and 90.8mm are listed with their washers and lock rings. The hydraulic piping for the mast includes high pressure hoses, pipe clamps, check valves, O-rings, pipe tubes, threaded pipes ISO 8434, and the valve bank AV5333-1-3.

Cylinder

Detailed breakdowns of the lift cylinders: cylinder H=510mm/L=882mm, lift cylinder D=63mm/H=1347.5mm/L=1463.5mm (BH=3200mm), lift cylinder D=46mm/H=2565mm/L=2703.5mm (BH=3200mm), and lift cylinder D=46mm/H=2565mm/L=2778.5mm (BH=3200mm). Components include cylinder barrel, ball socket ISO 12240-1, piston rod, piston, cylinder head complete, O-rings (20×2, 46×3, 57×3, 50×2), seal kits, scraper rings, rod heads, lock rings, spring, and piston covers. Loctite 243, 275, and 601 adhesives are specified where applicable.

Wheels

The wheel mounting section covers the load wheel brake assembly and the Laufrad. Parts include the cover complete, cheese-head screws DIN 6912 and ISO 4762, detent rings VSKZ, the load wheel brake, and grooved ball bearings DIN 625 in sizes 55×100 and 40×80.

Electric Equipment

Comprehensive electrical coverage including battery cable, horn, heating installation, seat heater, control unit for height preselection system with cold storage (>=05/05), contactor panel complete (>=05/05), voltage converter complete (>=05/05), cable harness complete (>=05/05), individual control lever, and key switch/display for height preselector. The wiring diagrams and cable schedules list main current cables W202-W212, fuses (10A, 30A), relays, contactors, connectors, diodes, capacitors, and the fuse box. Pages 115-118 include wiring schematics with component designations (1M1, 2M1, 3M1, etc.).

Hydraulic Equipment

Contains the hose conduit, valve bank AV5333-1-3 and AV5532, oil tank complete (>=03/05), hydraulic installation for XR14/16/20, motor-pump unit with pump motor D28V/12KW, and additional hydraulics for the lifting device. The motor-pump unit breakdown (pages 143-146) includes the pump, catch, O-ring, cheese-head screw M10x120, union, buffer DIN 95363, intake stud, hose, hose clips, armature, stator, grooved ball bearings, bellville spring, and plate. Oil tank components include return flow filter, O-rings, filter cartridge, breather filter, and seals.

Attachments

Covers the sideshifter complete (XR14-20/centre lift chain), height preselector (part I, BH<=3400mm; part II for XR14-25), sideshifter V=3"/Z=3"/A=+-100mm for cold storage, roller retainers, plates, axles, hose rollers, clamp halves, covers, load guards (H=800mm, 1000mm, 1200mm), hose clips, boots, holders, incremental transducer, toothed belts (10 T5 x various lengths), and the support roller assemblies with radial/lateral clearance specifications.

Truckbodies / Covers

The final section lists covers, battery cover, window built-in, arm rest (Kunstleder/Mitation leather), battery lock, truckbodies/covers part I and II (LW=914mm), floor plate complete, battery chassis without roller deck, and the Schilderanordnung (label arrangement). Pages 193-194 provide the complete name label and symbol set: OM logo, XR12ac through XR25ac model labels, CE mark, warning symbols, capacity diagram with serial number, and various safety and operational pictograms.

Why This OM XR12-25AC Parts Catalogue Belongs in Your Workshop

This is not a generic parts list scraped from a website – it is the complete spare parts catalogue for the OM XR12-25AC series, reproduced from the document numbered 61X836W01692 and dated 17.09.2008. For anyone maintaining, repairing or restoring an XR12ac, XR14ac, XR16ac, XR20ac or XR25ac reach truck, this catalogue is the difference between ordering the right part first time and losing hours to guesswork.

Every assembly is broken down into its component parts with part numbers, quantities, descriptions, remarks, standards (ISO, DIN, VSK, etc.) and type references. Exploded-view illustrations show how the components fit together, and the torque values embedded in the diagrams (MA=140 Nm, MA=280Nm, MA=500+50 Nm, etc.) give you the tightening specs you need for safe reassembly. Whether you are replacing a transmission bearing, resealing a lift cylinder, tracking down an electrical fault in the height preselection system, or rebuilding the brake assembly, the parts you need are listed here.

IMAGES PREVIEW

The catalogue is delivered as an instant PDF download. No shipping, no waiting. Open it on any device – laptop in the workshop, tablet on the machine, or print the pages you need for the job. The multilingual format (English, German, French, Spanish, Italian) means the part names and descriptions are readable across international teams and suppliers.

For fleet managers and independent technicians working on OM reach trucks, having the correct parts catalogue on hand reduces downtime and eliminates the cost of wrong orders. This is the reference document that keeps your XR12-25AC running.